Freescale Semiconductor MTRCKTSPS5604P User manual

3-Phase PMSM Motor Control
Development Kit
with Qorivva MPC5604P MCU
Quick Start Guide

Quick Start Guide
2
3-Phase PMSM Motor Control Development Kit
with Qorivva MPC5604P MCU
3-Phase
PMSM Motor
3-Phase
Low-Voltage
Power Stage
Qorivva MPC5604P
Controller Board

3
3-Phase PMSM Motor Control Development Kit
with Qorivva MPC5604P MCU Contents
Hardware
• Qorivva MPC5604P controller board
• 3-phase PMSM/BLDC low-voltage
power stage based on the MC33937A
pre-driver integrated circuit
• 3-phase PMSM motor, 25 V
per phase, 3000 RPM, 0.54 Nm,
TGN2-0054-30-36
• USB cable
• +24 VDC power supply
Resources
• PMSM development kit application
source code
• Automotive math and motor control
library set for MPC5604P installation
package
• FreeMASTER installation pack
• FreeMASTER project
• 3-phase PMSM development kit
quick start guide
• 3-phase PMSM development kit
fact sheet
• 3-phase PMSM development kit
application note
• Qorivva MPC5604P controller board
user guide
• 3-phase BLDC/PMSM low-voltage
power stage user guide

Quick Start Guide
4
3-Phase Low-Voltage Power Stage
Motor
Connector
UNI-3
Interface
MC33937A
Interface
MC33937A
Overcurrent
Threshold
Setup
Brake Resistor
Power Supply
Connector
Power Supply
Terminal

5
Qorivva MPC5604P Controller Board
Encoder/Hall 2
Connector
Encoder/Hall 1
Connector
Resolver
Connector
JTAG
Interface
Nexus
Interface
Power Supply
Connector
Buttons
Switch
MC33905
SBC
LEDs
CAN
Connectors
FlexRay™
Connectors
USB
Connector
LIN
Header
Fault
Logic
M1 UNI-3
MC33937A
Interface

Quick Start Guide
6
Software Tools Installation
Install the FreeMASTER
debugging tool. For FreeMASTER
application download, please visit
freescale.com/freemaster.
Install the CP210x virtual COM
port driver. For the CP210x
virtual COM port driver installation
file, please visit freescale.com/
automcdevkits Downloads section.
Run “Device Manager” on your
system and check which COM
port was assigned to the CP210x
COM port driver.
1 2
3

7
Kit Installation
Connect the USB cable to the
Qorivva MPC5604P controller
board and the host PC.
Connect the power supply to
the power stage. The controller
board power supply is taken from
the power stage. The PMSM motor is
designed for phase voltage = 25 V.
Download and unzip the
application software for the
MTRCKTSPS5604P available at
freescale.com/automcdevkits.
Note: Please make sure the development kit
is updated with the downloaded application
software before proceeding to step 4.
Start the FreeMASTER project
MPC5604P_PMSM.pmp located
in the MTRCKTSPS5604P\SW\
MPC5604P_PMSM project directory.
In FreeMASTER \Project\Options,
choose the RS232 COM port
number that was assigned to the
CP210x driver and set the communication
speed to 38400 Bd.
Enable communication by
pressing the “STOP” button in
the FreeMASTER, or by pressing
“CTRL+K.”
Successful communication is
signalized in the status bar. If the
communication is not established,
check the USB connection between the
PC and Qorivva MPC5604P controller
board and the communication port and
speed as described in step 5.
1
2
3
4
6
7
5

Quick Start Guide for TWRPI-MMA845xQQuick Start Guide
8
Application Control
GPIOA13 is switched ON at the
beginning of the calculation step
and switched OFF at the end.
Period of calculation is 100 µs so the LED
D18 on the Qorivva MPC5604P controller
board shall be flashing (with period of 10
kHz) if the application runs correctly.
Functionality of GPIO12 (LED
D11 on the Qorivva MPC5604P
controller board) is as follows:
• OFF if the application is in READY,
INIT states
• ON if the application is in RUN, CALIB,
ALIGN states
• Flashing if the application is in FAULT
state (flashing with period 1–2 Hz,
clearly visible by naked eye)
If no actual faults are present in
the system, all LED-like indicators
on the FreeMASTER control
page shall be dark red. If there is a
fault present, identify source of the fault
and remove it. Successful removal is
signalized by switching off the respective
LED-like indicator on the FreeMASTER
control page.
Fault condition is also signalized
by blinking LED diode D11 on
the Qorivva MPC5604P controller
board. Press UP + DOWN buttons
(SW2/SW3 on the Qorivva MPC5604P
controller board) simultaneously to clear
fault status register once in a FAULT
state. Application can be restarted by
positioning RUN/STOP switch (SW4 on
MPC5604P controller board) to RUN
position (transition from STOP to RUN in
case the switch was in RUN state when
fault event occurred).
1
2
3
4

9
If all LED-like indicators on the
FreeMASTER control page
are off, clear pending faults by
pressing green circled button “FAULT
CLEAR” on the FreeMASTER control
page or alternatively by pressing
UP+DOWN buttons (SW2/SW3 on the
Qorivva MPC5604P controller board)
simultaneously. RUN/STOP switch
(SW4 on MPC5604P controller board)
must be in the STOP position.
Start the application by pressing
1-APP_ON on the flip/flop
(APP_ON/APP_OFF) switch on
the FreeMASTER control page or by
positioning RUN/STOP switch (SW4 on
the Qorivva MPC5604P controller board)
to the RUN position (transition from STOP
to RUN in case the switch was in RUN
state when fault event occurred).
Enter required speed by assigning
this value to “Nreq” variable in
variables watch window. Value is
in revolutions per minute. Alternatively,
rotor speed can be increased/decreased
by pressing UP/DOWN switches on the
Qorivva MPC5604P controller board.
RUN/STOP switch (SW4 on MPC5604P
controller board) must be in the START
position.
Stop the application by pressing
0-APP_OFF on the flip/flop
(APP_ON/APP_OFF) switch on
the FreeMASTER control page or by
positioning RUN/STOP switch (SW4
on MPC5604P controller board) to
STOP position.
RESET the application anytime
by pressing red circled button
“APP_RESET” on the FreeMASTER
control page.
57
8
9
6
Application Control (continued)

Quick Start Guide for TWRPI-MMA845xQQuick Start Guide
10
Qorivva MPC5604P Controller Board Jumper Options
Jumper Selector Function Connections
JP1, JP2 CAN Terminate CAN bus node closed
JP104
MC33905
Debug
Mode
Enter SBC driver MC33905 to debug mode closed
JP105 MC33905
Save Mode Enter SBC driver MC33905 to safe mode closed
JP200 Resolver
Enable
Resolver reference input signal from MCU disabled open
Resolver reference input signal from MCU enabled
J203
Resolver
REFSIN
Input
Positive input for SIN OPAM is DC offset voltage set up by trimmer
R209 closed
Positive input for SIN OPAM is REFSIN input of resolver
J204 Resolver
COS Input
Positive input for COS OPAM is DC offset voltage set up by trimmer R209 1–2
Positive input for COS OPAM is REFCOS input of resolver
J205 Phase A
Digital Signal
Resolver Phase A signal is connected to GPIO F[13] 2–3
SIN/COS Phase A signal is connected to GPIO F[13]
J206 Phase B
Digital Signal
Resolver Phase A signal is connected to GPIO A[5] 1–2
SIN/COS Phase A signal is connected to GPIO A[5]
J2 Resolver
Input Signal
Resolver reference signal is generated by GPIO C[11] 2–3
Resolver reference signal is generated by GPIO C[12]
J301 FAULT1
Selection
UNI-3 Phase A overcurrent signal is connected to FAULT1 input G[9] 1–2
UNI-3 DC-bus overcurrent signal is connected to FAULT1 input G[9]
J312 BOOT
Selection MPC5604P boot from internal flash closed
J500 Encoder 0
Phase A
Encoder0 JP500 pin three PHASE A input signal is connected to
GPIO A[0] 1–2
UNI-3 BEMFZCA input signal is connected to GPIO A[0] 2–3

11
Jumper Selector Function Connections
J501 Encoder 0
Phase B
Encoder0 JP500 pin four PHASE B input signal is connected to
GPIO A[1] 1–2
UNI-3 BEMFZCB input signal is connected to GPIO A[1] 2–3
J502 Encoder 0
Index
Encoder0 JP500 pin five INDEX input signal is connected to GPIO A[2] 1–2
UNI-3 BEMFZCC input signal is connected to GPIO A[2] 2–3
J503 Encoder 0
Home Encoder0 JP500 pin six HOME input signal is connected to GPIO A[3] closed
DC BUS
Voltage
DC BSUS Voltage signal from UNI-3 is connected to GPIO B[13], ADC
1 input zero R315 populated
DC BUS
Current
DC BUS Current signal from UNI-3 is connected to GPIO B[15], ADC
1 input two R316 populated
Analog Input
11
UNI-3 Phase A current is connected to GPIO B[9], ADC 0/1 input 11 R318 populated
UNI-3 Phase A Back-EMF Voltage is connected to GPIO B[9]m ADC
0/1 input 11 R320 populated
Analog Input
12
UNI-3 Phase B current is connected to GPIO B[10], ADC 0/1 input 12 R322 populated
UNI-3 Phase B Back-EMF Voltage is connected to GPIO B[10]m ADC
0/1 input 12 R324 populated
Analog Input
13
UNI-3 Phase C current is connected to GPIO B[11], ADC 0/1 input 13 R325 populated
UNI-3 Phase C Back-EMF Voltage is connected to GPIO B[11]m ADC
0/1 input 13 R326 populated
TEMP UNI-3 Temperature signal is connected to ADC0 input zero R328 populated
SERIAL UNI-3 Serial signal is connected to GPIO D[5] R330 populated
BRAKE UNI-3 Brake output signal is connected to GPIO C[3] R333 populated
PFC UNI-3 PFC output signal is connected to GPIO G[6] (PWMA3) R334 populated
PFC_EN UNI-3 PFC Enable signal is connected to GPIO G[7] (PWMB3) R335 populated
PFC_ZC UNI-3 PFC zero current signal is connected to GPIO G[5] (PWMX3) R336 populated
Qorivva MPC5604P Controller Board Jumper Options (continued)

Quick Start Guide
For more information, visit
freescale.com/automcdevkits
Freescale, the Freescale logo and Qorivva are trademarks of Freescale
Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. All other product or service
names are the property of their respective owners.
© 2012, 2013 Freescale Semiconductor, Inc.
Doc Number: MTRCKTSPS5604PQSG REV 1
Agile Number: 926-78746 Rev B
Quick Start Guide
Support
Visit freescale.com/support for a list of phone
numbers within your region.
Warranty
Visit freescale.com/warranty for complete
warranty information.
Quick Start Guide