Fri-Jado BS3i User manual

BS
EN (Original Instruction) 9124182 / 1503
USER MANUAL
BS3-i
BS5-i
BS8-i
BS10-i
WARNING
Read the instructions before using the machine.

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KEEP THIS USER MANUAL FOR FUTURE USE
© 2015 Fri-Jado BV, Etten-Leur, The Netherlands.
We advise you to contact your supplier for the guarantee period and conditions. Further we refer
to our General Terms and Conditions for Sales and Delivery that are available upon request.
The manufacturer does not accept any liability for damage or injury caused by failing to adhere to
these regulations or by not observing the usual caution or care in actions, operation, maintenance
or repair activities, even if not explicitly described in this manual.
As a result of constant commitment to improvement, it may happen that your unit deviates in detail
from what is described in this manual. For this reason, the given instructions are only a guideline
for the installation, use, maintenance and repair of the unit referred to in this manual. This manual
has been composed with the utmost care. The manufacturer shall, however, not be held
responsible for any mistakes in this manual nor for any consequences thereof. The user is allowed
to copy this manual for own use. Further all rights are reserved and nothing in this manual may be
reproduced and/or made public in any way.
Modifications:
In case of unauthorized modifications in or on the unit, every liability on the part of the
manufacturer becomes null and void.

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CONTENTS
1. INTRODUCTION..............................................................................................................6
1.1. General......................................................................................................................6
1.2. Identification of the unit..............................................................................................6
1.3. Pictograms and symbols............................................................................................6
1.4. Safety instructions .....................................................................................................7
1.4.1. General...............................................................................................................7
1.4.2. Moving................................................................................................................7
1.5. Hygiene .....................................................................................................................8
1.6. Service and technical support....................................................................................8
1.7. Storage......................................................................................................................8
1.8. Disposal.....................................................................................................................8
2. DESCRIPTION OF THE UNIT..........................................................................................9
2.1. Technical description.................................................................................................9
2.2. Intended use..............................................................................................................9
2.3. Accessories...............................................................................................................9
2.4. Parts........................................................................................................................10
2.4.1. Overview of the BS...........................................................................................10
3. INSTALLATION AND FIRST USE .................................................................................11
3.1. Unpacking the unit...................................................................................................11
3.2. Installation and positioning.......................................................................................11
3.3. First use...................................................................................................................12
3.3.1. Metal odour.......................................................................................................12
4. OPERATION AND USE ................................................................................................. 13
4.1. Control Panel...........................................................................................................13
4.2. Switching-on the unit ...............................................................................................14
4.3. Open the door..........................................................................................................14
4.4. Loading the unit.......................................................................................................14
4.5. Taking out the products ...........................................................................................15
4.6. Exhaust hood (Optional)..........................................................................................15
4.7. Switching-off the unit ...............................................................................................15
5. OPERATE ...................................................................................................................... 16
5.1. Starting a program...................................................................................................16
5.2. Pre-heating (option).................................................................................................16
5.3. While baking............................................................................................................17
5.4. Adding extra time to the active program...................................................................17
5.5. Interrupt a program..................................................................................................18
5.6. Set the timer (optional).............................................................................................18
5.7. Reset alarm signal...................................................................................................18
5.8. Power down.............................................................................................................18
6. SETTINGS...................................................................................................................... 19

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6.1. General....................................................................................................................19
6.2. Information...............................................................................................................19
6.2.1. Access..............................................................................................................19
6.2.2. Overview ..........................................................................................................19
6.3. Manager ..................................................................................................................20
6.3.1. Access..............................................................................................................20
6.3.2. Overview parameters........................................................................................20
6.4. Service Menu...........................................................................................................21
7. PROGRAM..................................................................................................................... 22
7.1. General....................................................................................................................22
7.2. Adding programs .....................................................................................................22
7.2.1. Enter the program name...................................................................................22
7.2.2. Programming baking step.................................................................................23
7.2.3. Keeping warm (HOLD)......................................................................................24
7.2.4. Saving the program ..........................................................................................24
7.3. Edit programs..........................................................................................................25
7.4. Deleting programs ...................................................................................................26
7.5. Testing the programs...............................................................................................26
7.6. Sorting programs.....................................................................................................27
8. CLEANING AND MAINTENANCE .................................................................................28
8.1. Maintenance schedule.............................................................................................28
8.2. Interior.....................................................................................................................29
8.3. Cleaning the rear panel............................................................................................30
8.4. Cleaning guidelines for non-stick coated surfaces ...................................................31
9. MALFUNCTIONS AND SERVICE.................................................................................. 32
9.1. Replace the mains cord...........................................................................................32
9.2. Open the door manually...........................................................................................33
10. TECHNICAL SPECIFICATIONS ....................................................................................34
11. ACCESSORIES..............................................................................................................35

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1. INTRODUCTION
1.1. General
This manual is intended for the user of the BS (Bake Star). The features and controls are being
described, along with directions for the safest and most efficient use, in order to guarantee a long
life of the unit.
All pictograms, symbols and drawings in this manual apply to all BS-i models.
1.2. Identification of the unit
The identification plate can be found on the outside of the machine, and contains the following
data:
Name of the supplier or the manufacturer
Model
Serial number
Year of construction
Voltage
Frequency
Power consumption
1.3. Pictograms and symbols
In this manual, the following pictograms and symbols are used:
WARNING
Possible physical injury or serious damage to the unit, if the instructions are not
carefully followed.
WARNING
Hazardous electrical voltage.
WARNING
Danger of getting injured by hot surfaces.
WARNING
Danger of fire.
Suggestions and recommendations to simplify indicated actions.
Recycling symbol.
Direction of view symbol.

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1.4. Safety instructions
WARNING
The outside of the unit can be very hot.
WARNING
The maximum load on top of the unit may never exceed 50 kg (110 lbs).
WARNING
Risk of slippery floor: Spills may cause slippery surfaces, clean-up promptly
1.4.1. General
The user of the unit will be fully responsible for abiding the locally prevailing safety- rules and
regulations.
The unit may be operated by qualified and authorized persons only. Anyone working on or with this
unit must be familiar with the contents of this manual and carefully follow all guidelines and
instructions. Never change the order of the steps to be performed. The management must instruct
the personnel on the basis of this manual and follow all instructions and regulations.
The pictograms, labels, instructions and warning signs attached to the unit, are part of the safety
measures. They may never be covered or removed, and have to be clearly visible during the entire
lifetime of the unit.
Immediately repair or replace damaged or illegible pictograms, warnings and instructions.
To avoid short-circuiting, never clean the unit using a water hose. For cleaning instructions,
see section 8.
During the baking process, the unit can get very hot.
The unit must be cleaned regularly to ensure proper functioning and prevent fire hazard
(over heating). Especially the back of the fan plate.
This appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction concerning use of the appliance in a safe
way and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
1.4.2. Moving
When moving the unit:
Before moving the unit, first switch off the mains voltage by pulling the plug from the wall
socket. After that, cool-down the unit for at least ten minutes.
Disconnect the water supply and drain.

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1.5. Hygiene
The quality of a fresh product always depends on hygiene. Hands or tools that have been in
contact with raw meat, must be cleaned thoroughly.
1.6. Service and technical support
The electrical schematics of your unit is included. In case of malfunctions you can contact your
dealer/service agent. Make sure you have the following data available:
Model.
Serial number.
This data can be found on the identification plate.
1.7. Storage
If the unit will not be used temporarily, and will be stored, follow these instructions:
Clean the unit thoroughly.
Wrap the unit from getting dusty.
Store the unit in a dry, non-condensing environment.
1.8. Disposal
Dispose of the machine, any components or lubricants removed from it safely in
accordance with all local and national safety and environment requirements.

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2. DESCRIPTION OF THE UNIT
2.1. Technical description
The oven contains infrared elements that heat the air in the oven. Fan‟s spread the hot air evenly
across the entire chamber. The fans are placed in pairs next to each other of which both fan‟s
rotate in opposite directions. This results in an even temperature all across the oven, ensuring
nicely and evenly baking products. The fans can rotate in 5 different speeds to obtain the correct
circulation for each product. The intelligent control keeps the temperature in the oven to the set
value. Halogen light will illuminate the oven chamber during the entire process.
To generate steam in the oven water pulses are given that are sprayed by the fans and blown
around the elements. The number of water pulses and the moment of injection can be set to
ensure correct air humidity in the oven chamber at any moment during the baking process.
The beams in the oven chamber on which the baking trays are placed are adjustable. This allows
economic arrangement in the oven, depending on the product height.
The oven has an intelligent control with the option of storing up to 250 programs. Each program
can consist of a pre-heating step and a maximum of 9 steps during which the baking time,
temperature, speed, steam mode and the number of steam pulses and the position of the de-
aeration valve can be set.
When a program has been fully completed, the control will at every next run of the baking program
apply an automatic baking time correction in order to obtain the same result time and time again.
The oven will determine a time correction on the basis of the temperature development during the
baking process. This time correction will be added to the set baking time or subtracted from the set
baking time. In this way the same final result will always be obtained, independent of the load of
the oven and/or whether the products were defrosted when the baking was started.
A large number of settings and the baking programs can be secured against changing by means of
a password.
The oven has an assist cleaning program for cleaning the oven after injection of the cleanser.
Communication through USB enables easy read-out, re-work and creating of programs via a PC.
For this, special software is available at Fri-Jado.
2.2. Intended use
The hot air oven is designed solely for the rising and baking of bread or the heating of snack
products. Any other use will not be regarded as intended use.
The manufacturer accepts no liability whatsoever for loss or injury caused by failing to strictly
adhere to the safety guidelines and instructions in this manual or due to carelessness during
installation, use, maintenance and repair of the unit referred to in this manual and any of its
accessories.
Use the unit in perfect technical condition only.
2.3. Accessories
Your unit contains the following standard accessories:
User manual.
For optional accessories refer to section 11.

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2.4. Parts
2.4.1. Overview of the BS
A. Control panel
B. Door
C. Baking tray guide strip
D. Lighting
E. Baking sheet/rack
F. Exhaust hood (optional)

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3. INSTALLATION AND FIRST USE
All packing materials used for this unit are suited for recycling.
After unpacking, check the state of the unit. In case of damage, store the packing material, and
contact the transporter within fifteen working days after receiving the goods.
3.1. Unpacking the unit
Your unit is packed in a plastic top cover, protective corners and a carton box around it. All units
are placed on a wooden pallet. Around the box there are two tightening straps.
1. Remove all remaining packing materials from the unit
2. Take off the standard accessories.
3.2. Installation and positioning
WARNING
Position the unit on a flat and horizontal surface. A temporally inclined plane of
maximum 5° is allowed.
Use suitable hoisting, lifting and transport devices for handling the unit.
Position the unit flatly on a sufficiently sturdy base using a spirit level. Take the weight of
the unit into account.
There should be at least 100 mm clearance between the sides and other units or walls.
Do not place racks with hot products against the side walls of the oven.
The opening between the unit and the table surface must be free from obstacles to ensure
good ventilation in the electrical compartment.
If the oven has not been connected to an outlet channel, make sure there is at least 500
mm free space above the oven.
Find a suitable place for the unit. Points of interest:
If the oven is installed on a base, the floor must be completely level. This facilitates a good
operation of the door lock and the electric door locks.
Keep 750 mm free space on the front side of the oven for unloading products.
The products in the unit must be clearly visible.
There must be sufficient room to operate and maintain the unit.
Ensure the unit‟s accessibility for maintenance and service activities.
Do not allow children on the service side.
The unit is not suited for use in a rainy or very moist environment in view of danger of short
circuit.
There must be a water supply connection with an aerated tap valve with a ¾ inch screw
connection nearby
The available water pressure must be between 200 and 500 kPa (2 and 5 bar).
There must be an open drain with a diameter of at least 40 mm nearby.
The environmental temperature must be between 10 and 30 °C. The unit is not suitable for
outside use.

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3.3. First use
When using the unit for the first time, clean the interior thoroughly and heat up the unit, see section
3.3.1. After commissioning discoloration of the cooking area can occur.
1. Thoroughly clean the outside, the removable parts and the accessories with soapsuds.
Follow the cleaning instructions, see section 8.
2. Manually clean the interior and the windows using soapy water.
3. Moisten a clean cloth with clean water. After cleaning, wipe the clean parts with this cloth to
remove soapsuds residues and then dry the entire unit.
4. Place the beams for the baking trays.
In the back wall of the unit there are several round holes
that mark where the guiders can be hung up.
When you place the guiders in these marked holes, the
baking trays are hanging at the ideal distance of 100 mm
from each other.
3.3.1. Metal odour
To remove both the oil- and metal odour that will appear at first use, the unit must be heated at the
maximum temperature for at least half an hour.
➊
➋
➌
➍
1. Press “ON/OFF” for 3 seconds to switch-on the unit.
2. Press OK the display the menu.
3. Create a new program containing ONE step of 250 °C / 482 °F and a duration of at least 30
minutes (See section 7).
4. Select tab “Operate” to return to the operation field.
5. Select the new program and press START/PAUSE to start (See section 4).
6. Allow the unit to fully execute the program.
The unit is now ready for use.
SET 250°C / 482°F
SET 30-45 min.
250°C / 482°F
START

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4. OPERATION AND USE
WARNING
At the end of the baking process the door may open automatically! This depends on
the setting that you have chosen in the manager menu.
Hold onto the door handle while operating the door knob
WARNING
Never touch the interior or the accessories in the oven area with bare hands when the
unit is hot. Use oven gloves.
WARNING
During use the temperature in the oven may be 250 degrees centigrade. This high
temperature can cause certain substances and types of fabric that are too close to the
heat source to inflame spontaneously.
Never open the door of a hot oven while wearing loose clothing.
Do not operate the oven while wearing your hair loose!
4.1. Control Panel
Button
Function
SELECTION BUTTONS
Selecting tabs in display screen.
ON / OFF
Switching the unit on and off.
START / PAUSE
Starting and ending a program.
STOP / CANCEL
Interrupting a program (one step back in the menu).
OK BUTTON
Acknowledge a choice.
DOOR BUTTON
Open the door.
ROTATION PAD
See "Rotation pad".
START
SELECTION BUTTONS
OK BUTTON
DOOR BUTTON
DISPLAY SCREEN
ON
PAUSE
ROTATION PAD
(DIAL)
OFF
STOP
CANCEL

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Rotation pad
This pad is used for:
Navigating through the menu-items in the screen.
Changing the settings.
Changing the settings quickly
Increase value: rub the pad clock-wise with one finger.
Decrease value: rub the pad counter-clock-wise with one finger.
Screen
The following tabs are present:
Operate “Choose between programs”(See section 5).
Program “Creating programs”(See section 7).
Settings “Change settings of programs” (See section 6).
4.2. Switching-on the unit
➊
➋
Press ON/OFF for 3 seconds
4.3. Open the door
The oven door is kept closed by electrical door locks and
cannot be opened manually.
When the unit is on the door can always be opened by
pressing the door knob.
It is possible to have the door open automatically at the end of a baking
process. See in this regard the settings in the manager menu.
4.4. Loading the unit
1. Open the door with the door knob.
2. Load the unit.
3. Close the door.
4. The baking process will be resumed immediately after closing the door.

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4.5. Taking out the products
WARNING
After the baking, the interior of the unit and the glass panes are very hot.
Always use oven gloves.
The program goes to standby after having performed the program.
An alarm signal will sound if this has been set. This signal can be stopped by pressing OK.
4.6. Exhaust hood (Optional)
It is possible that the unit is equipped with an exhaust hood that comes with it. This is placed on
the unit and is switched on automatically when a baking program starts.
The exhaust hood is switched off again when the oven temperature has dropped to 50°C.
4.7. Switching-off the unit
Press ON/OFF for approx. 3 seconds
When the oven temperature is still high when switching off the oven, the oven will first cool before
switching off. For this the fans remain active. The oven will switch off automatically when the oven
temperature drops below 80°C.
.
You can speed up cooling and bring the oven temperature down to 50°C by opening
the door.

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5. OPERATE
5.1. Starting a program
1. Press the left-hand selection button
2. Select the required program. The total duration of the
program is shown in minutes next to the name of the
program.
3. Press START/PAUSE.
Use the rotation pad or arrow buttons to toggle between the programs.
timer:* off * Is the timer program (see section 5.6).
5.2. Pre-heating (option)
When the pre-heat function is activated, the unit will start this
function after selecting this program.
The screen will display the current temperature (on the right)
and the set pre-heat temperature (on the left).
When the set temperature is reached, the screen will show:
“Load products” and a sound is activated.

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5.3. While baking
During the baking process, the display shows a graph with the
planned temperature trajectory (orange line) and the current
temperature (light orange field).
Under the graph, the program name and the total time is
shown.
In the bottom of the screen, the current temperature inside the
unit and the remaining time are given.
When „process correction‟ is switched-on, the total time and
remaining time will be adjusted.
5.4. Adding extra time to the active program
During the process extra time can be added, by following the
next steps:
1. Press the power button.
2. Set extra time by rubbing the rotation pad.
3. Select the arrow point right to save setting.
4. Press OK.
The display now shows the extra time, which will be added to
the last baking step. The screen always shows the total
amount of extra time.

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5.5. Interrupt a program
Interrupt temporarily:
1. Press START/PAUSE.
2. Press START/PAUSE again to resume the program.
Interrupt definitely:
1. Press STOP/CANCEL.
2. Select “yes”.
3. Press OK.
5.6. Set the timer (optional)
This function allows the user to automatically start a program on a pre-determined date and time.
To enable this function, the “timer function” in the Manager menu must be set to “YES”.
1. Select the recipe “timer:*off*”.
2. Press OK.
3. Use the arrows to change the setting “timer function” from
“OFF” to “ON”. This setting switches the timer off or on.
4. Press OK twice.
5. Use the arrows to select the desired program, and press
OK.
6. Select “Set time” and press OK.
7. Set the desired time using the rotation pad. By pressing
OK you switch form hours to minutes, and consequently to
“save”. Press OK to save the time setting.
8. Select “Set date”.
9. Select the desired date using the right and left arrow.
10. Select “store” to save the timer settings, and to quit the
menu.
Once the timer has been set, the top-left of the display will
show a flashing clock-sign.
5.7. Reset alarm signal
When an alarm signal has been set, it will sound. To stop this signal, press OK.
5.8. Power down
If no program is active and no key is touched within the next 60 minutes the unit will switch-off
automatically.
Press ON/OFF for some seconds to re-start the unit.
This option can be both switched-off or adjusted by a service engineer.

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6. SETTINGS
6.1. General
The settings of the unit can be changed by using the control panel. There are three kinds of
settings:
Information
Manager
Service
6.2. Information
6.2.1. Access
1. Activate the settings menu (right selection button).
2. Select “information”.
3. Press OK.
6.2.2. Overview
The screen shows, for a predefined time, an overview with
some pre-programmed settings.
Pressing any knob to return to the setting menu
instantaneously.

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6.3. Manager
The Manager menu is used to set the parameters.
6.3.1. Access
1. Activate the settings menu (right selection button).
2. Select “manager”.
3. Press OK.
When a pin code has been set:
1. Use the rotation pad to enter the pin code.
2. Press OK or the right arrow to enter the next number.
3. Press OK twice.
6.3.2. Overview parameters
Setting
Function and values
Change pin code
Setting the pin code for access to the Manager Menu. This pin code
can also be used for access to the Program Menu.
0000 –9999
Save recipes
to save recipes on an USB stick
Load recipes
to load recipes from an USB stick
Load recipes messages
to load recipes messages from an USB stick
Light
ON –OFF
Temperature
°C –°F
Volume Unit
Litre –Gallon
Set time
Setting the current time
Set date
Setting the current date
Time format
24h –AM/PM
Date format
D/M/Y –M/D/Y
Alarm signal
YES –NO
Pre heat mode
NO: never a pre heating
1X: pre heating ONCE, after switching on the unit.
YES: always pre heating
Pre heat delta
Correction on the pre-heat temperature based upon the operation
temperature.
-50°C(-90°F) up to +50°C(+90°F).
Autom. open door
The door can be opened automatically at the end of the process. The
door is opened automatically after a delay with the „timed‟ setting. The
time between the end signal and automatic opening can be set to 3
seconds in the service menu.
no –timed - yes