Frigomat TAYLOR C122 User manual

MANUALE D’USO E
MANUTENZIONE
MANUAL OF USE AND
MAINTENANCE
MANUEL D’UTILISATION
ET D’ENTRETIEN
GEBRAUCHSANWEISUNG
UND
WARTUNGSHANDBUCH
MANUAL DE USO Y
MANUTENCION
MANTECATORI ORIZZONTALI ELETTRONICI
ELECTRONIC HORIZONTAL BATCH FREEZER
TURBINES ÉLECTRONIQUES HORIZONTALES
ELEKTRONISCHE WAAGRECHTE SPEISEEISBEREITER
MANTECADORAS HORIZONTALES ELECTRÓNICAS
Azienda Certificata
ISO 9000-2000
Numero Certificato T 27543
Serie-Series-Série-Serie
C119 05
C122 02
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1 - ENGLISH
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ENGLISH - 2
The machine is covered by guarantee according to the conditions reported in the
“GUARANTEE CARD “ enclosed to the machine, which shall be duly filled up and sent
back to:
FRIGOMAT s.r.l., via 1° Maggio 26862 GUARDAMIGLIO (LODI) – ITALIA
In the following field, please write your machine serial number in capital letters
Serial number
Distributor’s stamp
IMPORTANT
We recommend to carefully and fully read the present manual before using your
TAYLOR machine.
In your own interest, pay particular attention to the following warnings:
The non-observance of this warning can jeopardize the user’s health and the
correct operation of the machine.
A
careful observance of these warnings can lead to a top performance of the
machine.
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3 - ENGLISH
Congratulations on purchasing a machine TAYLOR.
The present manual, enclosed to the machine, is integrant and essential part of the
machine and shall be delivered to the final user. Before performing any kind of operation, it
is recommended to carefully study the reported instructions, as only a careful reading
allows you getting the highest performance from your machine. The following pages report
all information necessary to correctly install, commission, adjust and service your machine.
TAYLOR reserves the right to carry out all changes necessary to improve its product or
manual without prior notice and to insert them in the subsequent issues.
INDEX
1. TRANSPORT, HANDLING AND STORAGE………………………………… 4
1.1 Preliminary Inspection ………………………………………… 4
1.2 Machine unpacking ………………………………………… 4
1.3 Packing dimensions ………………………………………… 4
2. MARKING AND GRAPHICS ……………………………………… 5
3. INSTALLATION ………………………………………… 7
3.1 Field of use ………………………………………… 7
3.2 Limits of use ………………………………………… 7
3.3 Machine outfit ………………………………………… 7
3.4 Commissioning ………………………………………… 7
4. SAFETY DEVICES ………………………………………… 10
5. OPERATIONS ………………………………………… 11
5.1 Controls ………………………………………… 11
5.2 Control panel ………………………………………… 12
5.3 Production ………………………………………… 13
6. MAINTENANCE ………………………………………... 17
6.1 Routine maintenance ………………………………………… 17
6.1.1 Cleaning and sanitization ………………………………… 17
6.1.2 Maintenance of agitator and gaskets ……………………… 19
6.1.3 Refrigerating unit ………………………………………… 19
6.2 Extraordinary maintenance ………………………………………… 20
6.2.1 “Meb-New” Electronic Card Programming………………… 20
6.2.2 Consistency Calibration On Meb-New Card ……….. 21
7. TROUBLE-SHOOTING ………………………………………… 23
7.1 Alarm management ………………………………………… 23
7.2 Trouble-shooting ………………………………………… 24
8. APPENDIXES ………………………………………… A1
8.1 Technical data ………………………………………… A1
8.2 Refrigerant circuit diagram ………………………………………… A2
8.3 Wiring diagram ………………………………………… A3
8.4 Spare parts ………………………………………… A4
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ENGLISH - 4
1 TRANSPORT, HANDLING AND STORAGE.
1.1 PRELIMINARY INSPECTION
The machine travels at the customer’s risk. In case packing is damaged, immediately
inform the carrier.
Immediately inform the carrier also in case of damage to the machine, even if you open
the packing a few days after the delivery.
It is always advisable to accept the goods SUBJECT TO INSPECTION.
The equipment shall be assembled with great care: falls and shocks can damage it without
showing external damages.
1.2 MACHINE UNPACKING
For a correct machine unpacking, carefully follow the instructions hereunder reported:
in case of packing carton on wooden frame:
•Remove the strap fixing the carton to the bottom and take the packing off from the top.
In case of wood case:
•Remove the case upper side and the side walls by means of a nail drawer, pay
attention not to disperse the nails and the wood splinters;
•Remove the plastic bag and put it in a safe place;
•Unscrew the machine side panels by means of a cross and/or cut screw-driver;
•Turn out the screws fixing the packing lower side to the machine by means of a 17mm
wrench;
•Remove the packing lower part, lift the machine and hook it up to the lifting points
specified on the frame with the symbols;
•Reposition the side panels.
The packing shall be stored in a dry place, out of the children’s reach. It can be used
again, if correctly preserved, for a possible transfer of the machine.
The storing temperature shall range between +5°C and +55 °C.
Humidity shall range between 30 and 95%.
Packing elements such as plastic bags, nails, expanded polystyrene, cartons, etc. must be
left out of the children’s reach.
1.3 PACKING DIMENSIONS
CASE PALLET BOX
MODEL SIZES (CM) WEIGHT N- L
(KG) SIZES (CM) WEIGHT N- L (KG)
C122 50X107X130 160 - 225 46X103X126 160 - 175
C119 50X107X130 200 – 265 45X103X126 200 - 220
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5 - ENGLISH
2. MARKINGS AND GRAPHICS
Never touch the machine with hands and tools during production or maintenance and
cleaning operations, without making sure that the machine is in STOP position, the master
switch is off and/or the multipolar plug disconnected.
TAYLOR declines any liability for accidents deriving from an improper use of the machine
due to the non-compliance with the above-mentioned recommendations.
The machine is provided with a plate and some pictograms, which together with the
present manual allow using the machine in safer conditions.
Machine data plate
The adhesive label located on the back of the
machine allows identifying the model and reports the
following indications:
Manufacturer’s name and address; Machine model
and version; Serial number; Rated electrical
characteristics; Type and weight of employed Freon;
Manufacturing year.
Indication
Points of application of lifting devices.
The following plate is placed on the four sides of the
frame lower part and shows the points where lifting
hooks shall be positioned in order to perform this
operation in safe conditions. By means of a cross
screw-driver unscrew the two side panels and then
position the lifting devices into the apposite points.
Make sure that they cannot accidentally come out
during lifting operations.
Warning!
Maintenance allowed to qualified personnel only.
The following plate placed on the machine back
panel forbids extraordinary maintenance operations
and/or repairs delegating them to authorized people
only, whose address is indicated in the provided
space.
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ENGLISH - 6
Warning!
Do not touch with hands.
The following plate placed on the back of air-cooled
machines shows that cleaning operations on the heat
exchanger shall be carried out only by means of a
brush or an exhauster.
Warning!
High voltage inside, danger of fulguration.
The following plate is placed on the electric box
cover and warns the operator that in no case the
cover must be removed avoiding this way the risk of
lethal fulguration. Also in this case, maintenance
operations on internal components must be
performed by authorized personnel only.
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7 - ENGLISH
3. INSTALLATION
3.1 FIELD OF USE
The batch freezers SERIES C are espressly designed and engineered for ice-cream batch
freezing cycles.
3.2 LIMITS OF USE
Never use the machine with variable supply voltage and/or more than +/- 10% of the value
showed in the nameplate or when the feeder is damaged;
Do not use the machine for purposes different from the ones indicated in the present
manual;
Do not use the machine in explosive environment;
Do not wash the machine with high-pressure jets of water or poisonous substances;
Do not expose the machine to excessive heat or humidity;
Do not use completely unbalanced mixtures and/or quantities not in compliance with the
specifications reported on the packing.
3.3 MACHINE OUTFIT
- Cleaning rod
- Stiff paddle
- Agitator scraping blades
- Plug for agitator centering bush
- Fuse kit
- Door closing spring
- Agitator stuffing box
- Gasket extractor
- Door gasket
- Door closing gasket
- Lubricant
- Manual of use and maintenance
- Declaration of conformity
- Certificate of guarantee
3.4 COMMISSIONING
Bring the machine to the place of employment and check that everything is all right as far
as installation concerns:
Power supply;
Water supply (only in case of water condensing);
Suitable run-off pit for water (only in case of water condensing).
•Lock the machine by means of the apposite lever located on the front wheels (C119);
•Place the machine far from walls or other obstacles (at least 10 cm sideways and 30 on
the back). In case the machine is provided with water-cooled condenser, the distance
between the wall and the back panel can be reduced to 10 cm (C119).
•Make sure that the supply voltage and power comply with the values reported on the
rating plate placed on the back panel;
•Connect the machine to the mains; upstream the machine, arrange an omnipolar
master switch with minimum contact opening equal to 3 mm and adequate power,
interlocked with fuses to allow plugging and unplugging at open circuit.
•Connect the feeder to a type-approved plug: the feeder shall be well stretched, to avoid
rolling and overlapping. It shall not be exposed to possible shocks or tampering
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ENGLISH - 8
attempts and far from liquids, water and heat sources. It shall not be damaged,
otherwise make it be replaced by qualified personnel with another section and type
5G4 H07RN-F (for version 400 V), 4G4 H07RN-F (for version 230/3 V) or 3G4 H07RN-
F (for version 230/1 V) before connecting the machine to the mains.
•Arrange the connection of the yellow-green wire to a good earth connection.
•Put the machine metallic parts to earth by means
of the apposite equipotent fastening screw
located on the back under the frame and marked
by the symbol showed on the left (C119).
•Make sure that the water supply system is
provided with sufficient pressure for a correct
operation of the condensing plant. A residual
pressure ranging between 1 bar and 3 bar is
considered suitable (C119).
•Connect the condensing water inlet hose to the
inlet showed in the picture by means of a rubber
hose Ø1/2”. Interpose a cut-off cock at the
operator’s reach (C119).
•Connect the condensing water outlet hose to the
outlet showed in the picture by means of a hose
connector Ø1/2” and bring it to the discharge
(C119).
•Both for inlet and outlet connections it is
advisable to make use of linenized hoses suitable
to withstand pressures up to 10 bar and apposite
hose clamps DIN 3017.
•The water outlet hose shall have a min.
inclination of 3 cm for each meter of length
(C119).
•In case of water condensing it is necessary to
check that the water valve correctly works (C119).
•After both inlet and outlet hoses have been
connected, open the cut-off cock and make sure
that the discharge does not leak liquid when the
machine is not working. If this is the case, apply
to a qualified customer service (C119).
•After the master switch has been turned on, press
pushbutton PRODUCTION to start up the
compressor motor; after a few seconds
condensing water shall regularly come out of the
draining pipe at a temperature of about 35°C.
Press STOP pushbutton to stop the machine. In
case of troubles, apply to the service center
(C119).
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•For three-phase versions only, check the correct
direction of rotation of the agitator motor: apply
voltage to the machine, press DELIVERY
pushbutton and check that the agitator direction of
rotation is counterclockwise through the hopper
grid. If not, exchange the wires in the feeder
(C119).
•Press STOP pushbutton to stop the machine.
Avoid making the machine running empty for a
long time.
•Model C119: when the machine is in stop
position, unlock the door by lifting the lever and turn it towards the left. In case of model
C122, turn the two locking knobs outwards, pull the door, which is now disengaged and
withdrawable.
•Remove the agitator, check and lubricate the agitator stuffing box with lubricant
(provided as standard).
•The ideal temperature shall range between 15°C and 35°C.
•The ideal humidity shall range between 30 and 60%.
TAYLOR declines any liability for damages to persons and/or things due to a wrong
installation and/or the non-compliance with the industrial accident prevention standards.
Never touch the machine with hands, both when it is on duty and during cleaning and
maintenance operations, without making sure that the machine has been stopped by
means of pushbutton STOP and the master switch has been turned off. Never clean the
machine by means of high pressure jets of water. Never close the cut-off cock while the
machine is running (C119). Pay attention not to damage the feeder. In case of necessity,
make it be replaced.
In case the machine provided with water-cooling (C119) is left at a room temperature
inferior to 0°C, it is necessary to run off all water present inside the condenser before
starting up the machine.
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