Frigomat Taylor CH03 Series Instructions for use

Serie-Series-Série
CH03 02
CH04 02
CH06 03
PASTORIZZATORI A BAGNOMARIA
PASTEURIZERSBAIN MARIE SYSTEM
PASTEURISATEURS BAIN-MARIE
MANUALE D’USO E
MANUTENZIONE
OPERATING
INSTRUCTION AND
MAINTENANCE
MANUEL D’UTILISATION ET
D’ENTRETIEN

1 - ENGLISH
IMPORTANT
We recommend that you read this manual fully and carefully before using your
appliance.
In it in your interest to pay special attention to the warnings marked as follows:
Failure to comply with this signal causes very serious risks for heath, death, and
permanent damage at medium and long range.
Failure to comply with this signal can cause very serious risks for heath, death, and
permanent damage at medium and long range.
Failure to comply with this signal can cause injuries or damage for the machine.
Comply with these warnings for your machine to work properly and/or to be serviced
correctly.
The machine can perform at best only through careful observance of these
warnings.
FRGPBMEB2DGT2916000

ENGLISH - 2
We congratulate you for having chosen to purchase a TAYLOR machine.
This manual, supplied together with the machine, must be considered as an integral and
essential part of it and must be delivered to the final user. Before carrying out any
operations, we recommend studying these instructions carefully. Only by reading them
attentively can you be able to obtain the maximum performance from your machine. The
following pages carry all of the indications required to correctly perform installation,
operation, adjustments and routine maintenance. TAYLOR S.r.l. reserves the right to carry
out the modifications it deems necessary to improve its product or the technical manual
without prior warning, inserting the variations in subsequent editions.
Total or partial reproduction, adaptation or translations of this manual without prior written
consent by TAYLOR is prohibited.
The machine is covered by warranty according to the terms illustrated in the "WARRANTY
CARD" supplied. It must be properly filled in and returned to:
FRIGOMAT s.r.l., via 1° Maggio, 28 26862 GUARDAMIGLIO (LODI) –ITALIA
Please write the serial number of your machine in the field below.
Serial number
Stamp of dealer

3 - ENGLISH
INDEX
1. TRANSPORTATION, HANDLING AND STORAGE ………… 4
1.1 Preliminary inspection ………………………………………… 4
1.2 Dimensions and weights of packaged machines ………… 4
1.3 Indications for decommissioning ………………………………… 4
2. MARKING AND GRAPHICAL SIGNS ………………………………… 5
3. GENERAL SAFETY STANDARDS ………………………………………… 7
4. INSTALLATION ………………………………………………… 8
4.1 Use ………………………………………………… 8
4.2 Working limits ………………………………………………… 8
4.3 Noise ………………………………………………… 8
4.4 Supplied with machine ………………………………………… 8
4.5 Activation ………………………………………………… 9
5. SAFETY DEVICES ………………………………………………… 12
6. OPERATION ………………………………………………… 13
6.1 Machine ………………………………………………… 13
6.2 Control panel ………………………………………… 14
6.3 High pasteurization 85°C ………………………………………… 17
6.4 Low pasteurization 65°C ………………………………………… 18
6.5 Semi-automatic processing ………………………………………… 19
6.6 Preservation at 4°C ………………………………………… 21
6.7 Product drawing from tank ………………………………………… 22
7. MAINTENANCE ………………………………………………… 23
7.1 Routine maintenance ………………………………………… 23
7.2 Extraordinary maintenance ………………………………………… 27
8. INSTRUCTIONS FOR IDENTIFYING FAILURES ……………………….… 29
8.1 Alarm management ………………………………………… 29
8.2 Troubleshooting ………………………………………… 30
9. APPENDIXES ………………………………………… A1
9.1 Technical data ………………………………………… A1
9.2 Chiller circuit layouts ………………………………………… A2
9.2.1 Peb 30/60/130 ………………………………………… A2
9.3 Spare parts ………………………………………… A4

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1 TRANSPORTATION, HANDLING AND STORAGE
1.1 PRELIMINARY INSPECTION AND STORAGE
The machine is transported at the risk and danger of the customer. If you notice any
damage to the packaging, immediately inform the carrier.
Inform the carrier right after opening the package if the machine is damaged even if it is a
few days after delivery.
It is always preferable to accept goods SUBJECT TO CLEARANCE.
The appliance must be handled with care; it can be damaged by falls and blows even
though not exteriorly.
Storage temperature must be between 0° and + 50°C, and humidity between 30 and 95%
with no dew.
Once the appliance has been unpacked, the packaging must be kept in a dry place outside
of the reach of children. If stored properly, it can be reused if the machine is moved.
1.2 DIMENSIONS AND WEIGHTS OF PACKAGED MACHINES
MODEL
CRATE
BOX PALLET
MEASUREMENTS
(CM)
WEIGHT N-G
(KG)
MEASUREMENTS
(CM)
WEIGHT N-G
(KG)
CH03
49X91X130
160-197
46X90X126
160-177
CH04
49X113X130
200-241
46X104X126
200-220
CH06
63X113X130
251-290
-
-
1.3 INDICATIONS FOR DECOMMISSIONING
The machine contains electrical and/or electronic materials and can
contain fluids and/or oil. If it needs to be decommissioned or
disposed of, comply with the standards in force in the Country where
it is used.
Even packaging materials (crates or boxes) must be divided by type
and disposed of in compliance with standards in force in the Country
where it is used when the machine is decommissioned.

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2. MARKING AND GRAPHICAL SIGNS
The machine is provided with an identification plate and some pictograms. They must be
known along with the manual to guarantee safe use.
Machine data plate
The adhesive plate applied on the rear permits one to
identify the model. It includes the following indications:
Name and address of the manufacturer; machine
model and version; serial number; nominal electrical
features; type and weight of gas used; year of
manufacture.
Indication
Lifting equipment hooking points:
This plate indicates the points where the lifting hooks
must be placed to carry out this operation safely. Use
a Phillips screwdriver to unscrew the two side panels
of the machine and position the lifting equipment in
the relevant points, making sure that they cannot
accidentally slip off during lifting operations.
Attention!
Maintenance reserved for qualified personnel. This
plate applied on the rear panel prohibits extraordinary
maintenance and/or repairs to any one but authorised
personnel, whose address is indicated in the space
provided.
Attention!
Do not touch with your hands.
This plate applied on the rear panel of machines with
air cooling indicates that the heat exchanger can only
be cleaned using a brush or vacuum cleaner.

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Attention!
High voltage inside; danger of electrocution.
This plate is applied on the cover of the electrical box
and warns the operator that it must not be removed
for any reason whatsoever, thus avoiding the danger
of electrocution which could be fatal. In this case as
well, maintenance of internal components is reserved
for qualified personnel.
Attention!
Danger of crushing.
This plate is applied on the top panel at the right of the
vessel cover. It indicates that one must pay attention,
both during cleaning and charging, since it can fall
and injure the operator if hit.
All PEB LCD pasteurizers are equipped with an
advanced limb-shearing-prevention safety system
capable of stopping movements of organs if the cover
is opened. Nonetheless, all cleaning and maintenance
must be performed with the machine at "STOP" and
the master switch disconnected.
Attention!
Danger of burns.
This plate is applied on the top of the machine and
warns the operator that the cover must be opened
with great care since he could be assailed by steam.

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3. GENERAL SAFETY STANDARDS
Strictly observe the general safety and accident-prevention standards listed hereafter:
- Use of the machine is reserved for personnel in good health, responsible and
appropriately trained as to allowed use and risks present.
- Use of the machine is reserved for operators who have read, understood and taken
in all that is included in this manual.
- It is forbidden to remove or tamper with the safety systems installed on the
machine.
- While the appliance is operating, it is mandatory to check that danger situations for
persons do not occur. Should these conditions transpire, stop the appliance
immediately.
- When you have finished working with the machine, it is mandatory to cut power by
acting on the master switch.
- When unusual noise or anomalous functioning is perceived, it is mandatory to
immediately stop operations in progress and to search for the cause of these
irregularities. If in doubt, avoid improper operations by contacting the technical
assistance service of the manufacturer.
- Any tampering or modification of the machine automatically entails the immediate
termination of the warranty and relieves the manufacturer of all and any liability for
direct or indirect damage caused.
- It is mandatory to check to make sure that the place where the machine is installed
is ventilated and correctly illuminated. The surface where the appliance is installed
must be solid, flat and levelled.
- During loading, unloading and handling operations, it is mandatory to use
equipment with a capacity adequate for the mass (weight) of the machine, using
hoisting devices and accessories with features and state of use suitable for the
purpose.
- Use only original TAYLOR spare parts when performing maintenance. The
manufacturer will not be held liable for damage caused by use of non-original spare
parts. Use of non-original spare parts entails automatic termination of the warranty.
- It is mandatory to position the machine far away from equipment which emits
electromagnetic radiations which could cause the circuit boards to malfunction.
- If fire-prevention equipment needs to be used, use types which are compatible with
the presence of voltage on board.
- It is forbidden to wear long and loose apparel, ties, jewellery, scarves or similar
clothing which could get caught in the moving parts of the machine.
- Hair must be tied and shirt-sleeves tight.

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4. INSTALLATION
4.1 USE
Appliance suitable for the thermal processing of food mixtures for ice cream, according to
use allowed by Law.
4.2 WORKING LIMITS
Do not use the machine with inconstant power supplies or +/- 10% beyond the value
indicated on the plate or else with the power cable damaged.
Do not use the machine in explosive atmospheres.
Do not wash the machine with high-pressure water jets or with harmful substances.
Never aim the water flow of the shower head towards the side panels.
Do not expose the machine to excessive heat or humidity.
Do not use unbalanced mixtures and/or amounts which do not comply with the
specifications carried on the packs.
Use not expressly indicated in this manual is to be considered improper and therefore
must be strictly avoided.
The manufacturer will not be held liable for direct or indirect harm to persons or animals or
damage to objects caused by improper use of the machine.
4.3 NOISE
SOUND EMISSION LEVEL EXPRESSED IN DECIBELS (measurement method A)
As foreseen by Machinery Directive 89/392 standard EN 23741
(A-weighted equivalent continuous sound pressure level)
MODEL
LEVEL (A)
MODEL
LEVEL (A)
CH03
< = 66 dB (A)
CH06
< = 68 dB (A)
CH04
< = 68 dB (A)
4.4 SUPPLIED WITH MACHINE
- Brush
- Gasket extractor
- O-ring kit
- Lubricant
- Use and maintenance manual
- Declaration of conformity
- Warranty certificate

9 - ENGLISH
4.5 ACTIVATION
TAYLOR declines all and any liability for damage caused by failure to comply with the
following indications. This lack of compliance causes the warranty to terminate.
Connection of the machine to the water mains must be performed respecting national
regulations of the Country where the machine is installed.
To commission the machine, bring it to the place of use, checking that requested for its
installation:
4. Electrical power supply 3 phases + neutral + earth (5 wires –only three-phase
mod.)
Electrical power supply 2 phases + earth (3 wires –only single-phase mod.)
5. Cold water mains supply (13° - 20°C, only water mod.);
6. Condensation water drain (only water mod.).
Make sure the appliance is positioned on a solid, stable, flat and levelled surface.
Block the machine by acting on the relevant brake lever on the rear wheels.
Leave at least 10 cm from the side panels and 30 cm from the rear panel between the
machine and the walls or other obstacles. For machines with water condensation, the
distance between the wall and the rear panel must be 10 cm.
Check the exact correspondence between the voltage and power of the mains
compared to the values carried on the data plate applied on the rear panel.
Connect the machine to the electrical power supply system. Install an omnipolar master
switch upstream the appliance with minimum contact opening of 3 mm of adequate
power, with a fuse and circuit breaker protective system. Use an approved interlocking
plug to allow only the open circuit to connect and disconnect.
The cable must be well laid, without being rolled-up or overlapped. It must not be
exposed to blows or tampering. It must not be in the vicinity of liquids or water and heat
sources. It must not be damaged in any way. If so, before connecting the machine to
the mains, have it replaced by qualified personnel with another having a 5G4 H07RN-F
(400 V version), 5G6 H07RN-F (220 V / 3 version) cross-section.
For safety purposes, make sure the earthing system to which the machine plug is
connected is according to standards and perfectly efficient.
If needed, carry out an equipotential bonding, using the screw placed
on the rear of the machine below the frame and marked with the
symbol shown at the left.

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Make sure that the cold water supply line intended
for condensation has pressure values between 1
and 3 BAR (between 100 kPa e 300 kPa) and
temperature between 13° and 20°C.
Always use new pipes suitable the the IEC 61770
standards. Never use worn or consumed
piping.Use suitable DIN 3017 hose clamps (water
cooling only).
Connect the cold water supply pipe intended for
condensation onto the machine inlet as shown in
the figure. Use a Ø1/2” fitting and place a gate
valve at the operator's reach.
Connect the condensation water drain pipe onto
the machine outlet as shown in the figure, using a
Ø1/2” fitting.
The drain pipe must have an inclination of at least
3 mm for each meter of length.
After having connected the water inlet and outlet
pipes, with the machine stopped, open the cut-off
cock and make sure that water does not leak from
the drain.
Turn the general switch off and check the following:
1. Rotation sense of the beter motor
When the unit is on STOP, push the MIXING
key and ensure that the rotation sense of the
disc wheel inside the tank is Clockwise as
shown in the picture (only for 3-phase models):
If the rotation is not clockwise, cut power and
invert the two phases in the plug (only three-
phase models).
Three-phase machines are powered with the three-phase + neutral lines: be careful never
to connect the phase lines with neutral. TAYLOR will not be held liable for damage to the
machine deriving from incompliance with this rule.
Use of the machine with incorrect beater motor rotation entails the risk of the plastic
impeller detaching from its support, causing breakage of the concerned parts.

11 - ENGLISH
If the beater motor runs according to the wrong sense, the pump of the bain-marie circuit
will subsequently get the same incorrect rotation, with consequent loss of fluid (mono-
ethylenic glycol) from the circuit itself.
In this case (loss of glycol fluid) check the relevant level inside the tank and, if necessary,
restore the correct quantity.
2.Condesation pressure (water cooling, only).
Push simultaneously the STOP and SEMI-
AUTOMATIC buttons to activate the compressor
motor. After a few seconds condensation water must
come out of the drain pipe at a temperature of about
35°C. If this is not the case, the pressure switch valve
shown in the figure must be adjusted.
Operating temperature should be between 15° and 35°C.
Humidity should be between 30 and 60%.
TAYLOR will not be held liable for personal harm and/or damage to objects deriving from
incorrect installation and/or by failure to comply with work accident-prevention standards.
Never intervene on the machine with your hands, neither during normal operating cycles
nor during cleaning and maintenance, without first having stopped the machine by
pressing the STOP button and having turned off the master switch. Never clean the
appliance using a high-pressure water jet. Never shut the water cut-off cock while the
machine is running. Be careful never to damage the power cable. If so, have it replaced.
Machines with water cooling which are left in places at a temperature below or close to
0°C, must first have all the water drained from the condenser.

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5. SAFETY DEVICES
Shearing-prevention safety device: Implemented by means of a safety circuit compliant
with European standards; it intervenes by blocking the beater motor when the tank cover is
opened.
Motor overheating safety device: Implemented by means of thermal relays; they protect
machine motors from overloads, by signalling a message on the display, emitting an
intermittent acoustic signal and are restored directly from the push button control panel.
Heat elements safety device: Implemented by means of safety thermostats; they protect
the heat elements from overheating, by signalling a message on the display, emitting an
intermittent acoustic signal and are restored directly from the push button control panel.
Chiller circuit over-pressure safety device: implemented by the approved automatic-
restoration safety pressure switch; it protects the integrity of the chiller circuit from
overpressure.
Protection against short circuit of auxiliary utilities: Implemented by fuses which
intervene on the logic unit or auxiliary power supply in the event of short-circuits.
SELV safety circuit: the push button control panel and the water bath fluid levels are
powered at low voltage by means of an approved dual-insulation safety transformer,
protected against short circuits by fuses.
Water bath fluid level safety device: implemented by a conductivity probe inside the tank
which signals on the display and emits an intermittent acoustic signal if the fluid level is
insufficient.

13 - ENGLISH
6. OPERATION
6.1 MACHINE
1. Tank lid
Close the tank during the working
operations. The lid can be easily
removed for cleaning.
2. Shower
With extractable hose, it allows the
operator to clean the tank, tap and mixer.
Never direct the jet of water against the
side panels.
3. Water tap
It opens and closes the water flow from
the shower
4. Pushbutton
To selct the working programs. .
5. Tap washing key
To wash the tap assy. after every
drawing of product.
6. Drawing tap
It is used during the drawing phase of
the product and for the water drainage
during the cleaning operations. It is
equipped with a washing system with
running water.
7. Drip tray
To collect the product residues and/or
water which could possibly drop from the
drawing tap.

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6.2 CONTROL PANEL
1. STOP
In whatever operating phase the machine is in, pressing the STOP key
stops the machine and cancels the function in progress.
2. MIXING / UP (▲)
This button has 2 functions:
1. PEB 30 MEC, PEB 60 MEC:
With the machine at STOP, by pressing the MIXING key, only
the beater motor starts up; press the STOP key to stop MIXING.
With the machine in the 4°C preservation phase, press the
MIXING key and the beater motor starts up; press the MIXING
key once again to return to the preservation cycle with automatic
MIXING. It is recommended to perform this procedure every
time you desire withdrawing mixture being preserved in the tank.
In every other operating phase of the machine, the MIXING key
is disabled.
PEB 130 MEC:
With the machine at STOP, by pressing the MIXING 1 key, the
beater motor starts up at low speed (AG1). Press it again to
switch to high speed (AG2). Press the STOP key to stop
MIXING.
During execution of an automatic recipe, pressing the MIXING
key repeatedly enables different MIXING modes (AG1 e AG2).
With the machine in the 4°C preservation phase, press the
MIXING key and the beater motor starts up; press the MIXING
key once again to return to the preservation cycle with automatic
MIXING.
It is recommended to perform this procedure every time you
desire withdrawing mixture being preserved in the tank.

15 - ENGLISH
2. During programming, by pressing the UP button, it is possible to
increase value of the selected parameter.
3. SEMI-AUTOMATIC / CONFIRM (◄►)
This button has 4 functions:
1. With the machine at STOP, pressing the SEMI-AUTOMATIC
key accesses the semi-automatic thermal processing cycle
where it is possible to select the maximum temperatures and
stand-by times desired.
2. During programming, by pressing the CONFIRM button, it is
possible to confirm value of the selected parameter.
3. Press the SEMI-AUTOMATIC key for at least 3” with the
machine at SEMI-AUTOMATIC, to temporaily display the
Instantaneous tempertaure of the bain-marie fluid. s
4. Press the SEMI-AUTOMATIC key for at least 10” with the
machine at SEMI-AUTOMATIC to enter the programming of
the bain-marie control mode (for qualified personnell only)
4. HIGH PASTEURIZATION 85°C / DOWN (▼)
This button has 4 functions:
1. With the machine at STOP, pressing the HIGH
PASTEURIZATION key automatically starts the pasteurization
cycle at 85°C with consequent preservation at 4°C.
2. During programming, by pressing the DOWN button, it is
possible to scroll the menu entries or to reduce value of the
selected parameter.
3. Press the HIGH PASTEURIZATION for at least 3” with the
machine at HIGH PASTEURIZATION to temporarily display
the instantaneous bain-marie fluid temperature.
4. Press the HIGH PASTEURIZATION key for at least 10” with
the machine at HIGH PASTEURIZATION to enter the
programming of the bain-marie control mode (for qualified
personnell only).

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5. LOW PASTEURIZATION 65°C
This button has 3 functions:
1. With the machine at STOP, pressing the LOW
PASTEURIZATION key automatically starts the pasteurization
cycle at 65°C with consequent preservation at 4°C.
2. Press the LOW PASTEURIZATION key for at least 3” with the
machine at LOW PASTEURIZATION mode to temporarily
display the instantaneous bain-marie fluid temperature.
3. Press the LOW PASTEURIZATION key for at least
10” withe the machine at t LOW PASTEURIZATION mode to
enter the programming of the bain-marie control mode (for
qualified personnell only)
6. PRESERVATION at 4°C
With the machine at STOP, pressing the simultaneously the STOP
and SEMI-AUTOMATIC key at 4°C key automatically starts the
cooling cycle of the product at 4°C and consequent preservation at
the same temperature.
7. WASHING TANK
Whatever the operational phase of the machine, press the TAP
WASH key to activate the washing of the tap spout.
+

17 - ENGLISH
6.3 HIGH PASTEURIZATION 85°C
- Make sure that the gate valve of cold water for
condensation is open (only water mod.).
- Make sure the master switch is closed and that
the machine is powered correctly.
- Make sure the mixture dispenser tap is closed and
that the tank beater is assembled correctly.
- Open the lid and pour the necessary quantity of
liquids (e.g. milk) as per recipe.
Observe Scrupulously the min. and max. allowed
quantitites per cycle (complete recipe with liquids
and solids) as per below table:
Model
MIN (kg)
MAX (kg)
CH03
15
30
CH04
20
60
CH06
40
130
- Press the "HIGH PASTEURIZATION” key to start
the pasteurization at 85°C cycle.
- During the heating phase, after the 40 °C on the
display, you can introduce the sugars, the
stabilizers and the eventual other solid materials.
- When 85°C is reached, the machine automatically
starts 4°C cooling phase.
- Once reached the 4°C, the machine starts
automatically the cold storage phase at 4°C, with
cyclic agitation.

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6.4 LOW PASTEURIZATION 65°C
- Make sure that the gate valve of cold water for
condensation is open (only water mod.).
- Make sure the master switch is closed and that
the machine is powered correctly.
- Make sure the mixture dispenser tap is closed and
that the tank beater is assembled correctly.
- Open the lid and pour the necessary quantity of
liquids (e.g. milk) as per recipe.
Observe scrupulously the min. and max. allowed
quantitites per cycle (complete recipe with liquids
and solids) as per below table:
Model
MIN (kg)
MAX (kg)
CH03
15
30
CH04
20
60
CH06
40
130
- Press the "LOW PASTEURIZATION” key to start
the pasteurization at 65°C cycle.
- During the heating phase, after the 40 °C on the
display, you can introduce the sugars, the
stabilizers and the eventual other solid materials.
- When 65°C is reached, the machine maintains this
temperature constantly for 30' before automatically
starting the 4°C cooling phase.
- Once reached the 4°C, the machine starts
automatically the cold storage phase at 4°C, with
cyclic agitation.

19 - ENGLISH
6.5 SEMI-AUTOMATIC PROCESSING
- Make sure that the gate valve of cold water for
condensation is open (only water mod.).
- Make sure the master switch is closed and that
the machine is powered correctly.
- Make sure the mixture dispenser tap is closed and
that the tank beater is assembled correctly.
- Open the lid and pour the necessary quantity of
liquids (e.g. milk) as per recipe.
Observe scrupulously the min. and max. allowed
quantitites per cycle (complete recipe with liquids
and solids) as per below table:
Model
MIN (kg)
MAX (kg)
CH03
15
30
CH04
20
60
CH06
40
130
- Press the “SEMI-AUTOMATIC”key to select the
semi-automatic cycle for the heat tratment with
temperature and dwell time control.
The leds of the UP (▲), ENTER (◄►) and
DOWN (▼) keys will flash and the display will
show the numbers of the temperature to be set,
between 0 and 90°C: press “UP (▲)” and “DOWN
(▼)” to increase or decrease this value. Press
“CONFIRM (◄►)” to confirm the temperature
chosen.
- After having set the heating temperature, a stand-
by time can be set as well, during which this
temperature will be constantly maintained.