Front Runner FATT002 User manual

ENG
220 min
toyota TaCOMA (2005- CURRENT)
Foot Rail
FATT002_REV_A01 © COPYRIGHT 2016 FRONT RUNNER VEHICLE OUTFITTERS
1
IMPORTANT WARNING!
Don’t be a hero and muscle through this without first reading these fitting instructions! Improper installation of this gear may void certain aspects of
your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Mounting System specific to your vehicle
2. A Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific
vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.
FATT002
READ ME FIRST
START HERE!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT
RUNNER PRODUCTS TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND
DAMAGE. THEREFORE YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO
INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY
FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

FATT002_REV_A01 © COPYRIGHT 2016 FRONT RUNNER VEHICLE OUTFITTERS 2
IN THE BOX
FIGURE 1.1
1 2 X Foot Rail; 1xLH, 1xRH
2 10 X Nut Cap M6
3 10 X Hex Bolt M6x35
4 10 X Spring Washer M6SS
5 10 X Flat Washer M6x19x1ss
6 2 X Spacer (19x12.58x15)
7 8 X Hex Bolt M8x20
8 8 X Flat Washer M8x16x1.6ss
9 8 X Nyloc Nut M8
10 8 X Nut Cap M8
11 8 X Spacer (19x12.58x20)
IN THE BOX TOOLS NEEDED
10mm
13mm
IN THE BOX
1GET ORGANIZED
Here is what you are looking at for FATT002
2
3
4
5
6
1
8
9
10
7
11
11

© COPYRIGHT 2016 FRONT RUNNER VEHICLE OUTFITTERS
3 FATT002_REV_A01
FIT AND SECURE
2
13mm
2.1
2.2
2.3
Using a flat screwdriver, starting from
the front of the vehicle, lift and remove
the two ditch moldings running along
either side of the roof.
Remove the tape covering the ten
mounting points in the gutter(five on
each side). Insert and hand tighten the
ten M6x35 hex bolts (item 3) supplied to
the mounting pionts.
Starting at the front of the vehicle, refit
the ditch molding. Whenever you reach
one of the hex bolts that you have
inserted, take a white marking pen and
mark the top of the hex bolt. While the
white "paint" is still wet press the ditch
molding onto the head of the bolt,
transferring the position of the bolt head
onto the underside of the ditch molding.
Repeat this process for all the bolts on
both ditch moldings.
Working on the underside of the ditch
molding, measure and mark a line 15mm
either side of your original markings
from Step 2.1 as shown in 2.2.
Using a pair of side cutters and a utility
knife, remove the marked section of
ditch molding as shown in
Step 2.2 through to Step 2.4.
Refer to step 2.2.
15mm
15mm

© COPYRIGHT 2016 FRONT RUNNER VEHICLE OUTFITTERS
4 FATT002_REV_A01
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FIT AND SECURE
2
13mm
2.4
2.5
2.6
Clean the area around each mounting
point using a rag and denatured alcohol.
Place a small amount of silicone over
each mounting point followed by one of
the aluminium spacers supplied as
shown. There are ten spacers in total.
The shorter spacers (item 6) must be
used on the two middle mounting points
and the longer spacers (item 11) must be
used on the front and rear mounting
points on either side of the vehicle.
Refit the ditch molding, lining up the
holes in the ditch molding with the
aluminium spacers.
Using a 22mm hole punch
(Recommended) or hole saw, punch/drill
holes through the ditch molding on each
of your markings.
Refer to step 2.2.

FIT AND SECURE
3
2.2
2.4
2.1
3.2
3.3
4MM
3.1
Refer to RRSTUNI when assembling your Slimline II Tray.
Make sure that the wind diflector is
installed before you proceed to the next
step.
3.4
Centre the rack and fully tighten . Use M8 nut caps (Items 10) to finish off the nuts.
© COPYRIGHT 2016 FRONT RUNNER VEHICLE OUTFITTERS
5 FATT002_REV_A01
4
Slide item 7 into the t-slots shown in
step 3.3. Loosely fit the rack to the foot
rail by using items 7, 8 and 9.
FIT AND SECURE
2
2.7
Place the side rails onto the vehicle,
lining up the holes in the base of the
side rails with the aluminium spacers.
There is a left and a right hand side rail.
The product sticker must be on the front
outer side of the vehicle.
Hand tighten the foot rails to the roof
using the M6x35 hex bolts (item 3) M6
spring washers and M6x19x1 flat
washers supplied.
Measure the distance from the top of the
windscreen to the first hole in each rail.
Ensuring that the left and right hand
sides are of equal distance. Fully tighten
the bolts. Use M6 nut caps (Items 2) to
finish off the nuts.
10mm
10mm
13mm
13mm
10
9
8
7

© COPYRIGHT 2016 FRONT RUNNER VEHICLE OUTFITTERS
6 FATT002_REV_A01
4
COMPLETION
4
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
5
Now's the time to visit your favorite Front Runner Dealer in person or online.
9
4.1
Congratulations. You did it. Take a step back and admire your work!