Front Runner TRCA010 User manual

ENG
1600mm - 63 inch
Canopy Track
TRCA010_REV_A00 © COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS
1
IMPORTANT WARNING!
Don’t be a hero and muscle through this without first reading these fitting instructions! Improper installation of this gear may void certain aspects of
your warranty.
Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.
A complete kit will contain:
1. A Front Runner Mounting System specific to your vehicle
2. A Front Runner Rack Tray or Load Bar Slats
This document will guide you through the assembly of the mounting system and assist you in fitting the roof rack tray or load bars to your specific
vehicle.
Please refer to the next page for a list of all the components, quantities and tools required.
TRCA010
READ ME FIRST
START HERE!
FRONT RUNNER CAN NOT RECOMMEND A MAXIMUM LOAD CARRYING CAPACITY. PLEASE REFER TO YOUR VEHICLE MANUFACTURER'S RECOMMENDATIONS. IT IS CRITICAL
THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN
AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNER PRODUCTS
TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE YOU
MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU
DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE
INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

TRCA010_REV_A00 © COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS 2
IN THE BOX
FIGURE 1.1
1 10 X M6 x 30 Button Head Bolt
2 10 X M6 x 20 Button Head Bolt
3 4 X Track End Cap
4 2 X 1332mm Canopy Track
5 2 X 1332mm Protective Trim
6 10 X M6x30x1 Flat Washer
7 10 X M6 Nyloc Nut
8 10 X M6 Nut Cap
9 10 X M6 Clinch Nut (Alternative Fitment)
IN THE BOX TOOLS NEEDED
10 mm
4mm
Allen Key
Measuring
Tape
IN THE BOX
4
3
2
1
6
5
7
8
9
1GET ORGANIZED
Sealant
Hacksaw
Marker
6.5mm
9mm
4mm
Utility
Knife
Clinch Nut Tool

© COPYRIGHT 2018 FRONT RUNNER VEHICLE OUTFITTERS
3 TRCA010_REV_A00
4
3
2
1
5
6
7
8
9
2.1
Remove the canopy / cap roof rails if fitted. Determine the best possible position for mounting the
tracks. Take care not to drill into or through any reinforcements.
FIT AND SECURE
2
2.6
Fit and secure the tracks with a
combination of Items 1/2, 6, 7, 8 & 9.
Depending on the thickness of the
material you are bolting through you can
use either M6x20 Button Head or M6x30
Button Head (Items 1 or 2). The bolt
needs to go through the
Nyloc Nut (Item 8).
Install the end-caps (Item 4) before you
do the final fitment of the tracks.
The track and protective trim (Item 3 &
5) must be used on the roof and the
M6x30x1 Flat Washer (Item 6) must be
used inside.
Check that all the fasteners are fully
tightened.
10mm
2.3
Once you are happy with the placement of the track, mark all the holes using a suitable marking pen.
2.4
Drill a 4mm pilot hole on all the marks you have made. If you are using the M6 Nyloc nuts (Item 8) for
the fitment, open the pilot holes to 6.5mm. Always take care when drilling.
2.2
2.7
Apply a bead of suitable sealant to each hole drilled in step 2.3.
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
4
Now's the time to visit your favorite Front Runner Dealer in person or Online.
COMPLETION
3
Congratulations! You did it. Take a step back and admire your work!
4mm
2.5
When using the Clinch Nuts (item 9) you will need a Clinch nut Tool to crimp and secure the Clinch
nuts.
Should any of the mount points be inaccessible to use nuts, open the hole to 9.5mm and use
the Clinch Nut (Item 9). Clinch are only to be used with metal Canopy / Caps and Trailer Tops.