Front Runner LASJ003 User manual

LASJ003_REV_A00 © 2022 FRONT RUNNER VEHICLE OUTFITTERS
front runner
LASJ003
ENG
1
Thank you for purchasing a Front Runner Suzuki Jimny (2018 - Current) Ladder.
Before you start, take a moment to familiarize yourself with the Fitting Instructions and the included components.
Refer to Page 2 for a list of all the components, quantities and tools required.
READ ME !
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT
RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND
DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO
INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY
FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.
SUZUKI JIMNY (2018-CURRENT)LADDER

LASJ003_REV_A00 © 2022 FRONT RUNNER VEHICLE OUTFITTERS 2
TOOLS NEEDED
FIGURE 1.1
CHECK ONLINE FOR THE LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM
GET ORGANIZED
1
IN THE BOX
1 2 X Ladder Side Profile
2 2 X Rung
3 2 X Top Mount Bracket LH
4 2 X Top Mount Bracket RH
5 4 X Bottom Mount Bracket B
6 1 X Bottom Mount Bracket A
7 1 X Door Clamp Bracket
8 1 X Top Step Plate
9 4 X M6 x 25 Thread Forming Screw
10 16 X M6 x 16 Button Head Bolt
11 16 X M6 Nyloc Nut
12 2 X M8 x 20 Button Head Bolt
13 2 X M8 x 16 x 1.6 Flat Washer
14 2 X M8 Nyloc Nut
15 16 X M6 Nut Cap
IN THE BOX
16 2 X M8 Nut Cap
17 2 X M6 x 30 Hex Head Bolt
18 3 X M6 Jack Nut
19 1 X Rubber U Channel (160mm Long)
20 1 X M6 Jack Nut Tool
21 1 X M6 x 30 Button Head Bolt
10
11
15
4
8
4
11
15
3
9
1
5
18
17
18
21
20
19 7
5
11
15
13
14
16
Torx
T30 Anti-
Rust
Anti-
Seize
4mm
5mm
4mm
12mm
Marker
10mm
13mm
Masking
Tape
Denatured
Alcohol
Torque Wrench
2
6

5
11
6
5
10
LASJ003_REV_A00 © 2022 FRONT RUNNER VEHICLE OUTFITTERS
3
FIT AND SECURE
2
2.1
2.2
2.3
Loosly assemble the Ladder Side Profiles
(Item 1) to the Ladder Step Bracket (Item
8) using Top Mount Brackets LH, Top Mount
Brackets RH, M6 x 16 Button Head Bolts and
M6 Nyloc Nuts (Items 3, 4, 10 & 11).
Loosly assemble the Bottom Mount Bracket
to the assembly in 2.1 using Bottom Mount
Brackets (B), M6 x 16 Button Head Bolts and
M6 Nyloc Nuts (Items 5, 10 & 11).
Secure the Rungs (Item 2) to assembly 2.2
using M6 x 25 Thread Forming Screws. Fully
tighten all fasteners.
Place M6 Nut Caps (Item 15) over all M6
Nyloc Nuts (Item 11).
Apply a little Anti Seize / oil on Thread
Forming Screws before inserting. Note
these are thread forming screws.
Tightening Torque 8-10Nm /
5.9 ft lb - 7.38 ft lb. Take care when
using a cordless driver.
4mm
10mm
4mm
10mm
Torx
T30
Anti-
Seize
8
1
3
11
4
4
10
11
9
Note Orientation:

10mm
LASJ003_REV_A00 © 2022 FRONT RUNNER VEHICLE OUTFITTERS
4
FIT AND SECURE
2
2.4
2.5
2.6
Measure 10mm from the right hand edge of
the door and mark with masking tape (A) as
shown.
Hook the Ladder assembly from 2.3 over the
door-lining up the right hand side with the
mark you made earlier.
Making sure it is level Mark the Bottom
position of the ladder with masking tape (A)
as shown.
Remove the Ladder assembly.
Measure 10mm from the bottom mark you
made in 2.4, and mark using masking tape
(A) as shown.
Align the right hand side (A) of the Bottom
Clamp Bracket (Item 6) with the masking
tape applied in 2.5 and press the bracket up
against the door so the door sits in the slot
(B).
Mark the hole centers (C) as shown. Drill a
4mm Pilot hole and open up to 12mm.
10mm
4mm
12mm
A
C
C
B
A
A
A

18
17
20
LASJ003_REV_A00 © 2022 FRONT RUNNER VEHICLE OUTFITTERS
5
FIT AND SECURE
2
2.7
2.8
2.10
Insert a M6 x 30 Button Head Bolt (Item 21)
into the Jack Nut Tool (Item 20) and loosely
fit a Jack Nut (Item 18) to the button head
bolt as shown.
Using the Jack Nut Tool and a M6 x 30 button
head bolt, set the M6 jack nut into both the
holes, opened in step 2.6.
Using a cordless driver and a 4mm allen
cordless bit, set the jack nut into the hole
while holding the Jack Nut Tool, to prevent
the Jack Nut from turning.
Place the U-Channel Rubber (Item 19) over
the door edge where the bottom clamp
Bracket (Item 6) will be secured.
Secure the Bottom Mount Bracket (Item 6) to
the Jack Nuts (Item 18) using M6 x 30 Hex
Head Bolts (Item 17).
Secure the Ladder Assembly to the Bottom
Mount Bracket (Item 6) using M8 x 20 Button
Head Bolts, M8x 16 x 1.6 Flat Washers and
M8 Nyloc Nuts (Items 12, 13 & 14) as shown.
Make sure the Jack Nut has pulled
up all the way to the inside skin.
Tightening Torque:
M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb
4mm
Tightening Torque:
M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb
10mm
5mm
13mm
6
17
18
19
16
13
6
14
12

LASJ003_REV _A00 © 2022 FRONT RUNNER VEHICLE OUTFITTERS 6
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
4
Now's the time to visit your favorite Front Runner Dealer in person or online.
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FINISH
3
Congratulations! You did it. Take a step back and admire your work!