Front Runner GWTL101-2 User manual

GWTL101-2_REV_A01 © 2019 FRONT RUNNER VEHICLE OUTFITTERS
front runner
GWTL101-2
ENG
1
Thank you for purchasing a Front Runner Toyota Land Cruiser 70 Gullwing Window.
Before you start, take a moment to familiarize yourself with the Fitting Instructions and the components received.
Refer to Page 2 for a list of all the components, quantities and tools required.
READ ME !
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT
RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND
DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO
INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY
FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.
TOYOTA LAND CRUISER 70
GULLWING WINDOW

GWTL101-2_REV_A01 © 2019 FRONT RUNNER VEHICLE OUTFITTERS 2
TOOLS NEEDED
FIGURE 1.1
GET ORGANIZED
1
IN THE BOX
1
1 1 X Gullwing Frame
2 2 X Stud Plate
3 8 X Foam Pad
4 8 X Plastic Bush
5 1 X Glass or Aluminium Window
6 2 X Gas Strut Mount - LHS / RHS
7 10 X M6 Flat Washer
8 8 X M6 Nyloc Nut
9 8 X M6 Nut Cap
10 2 X Hinge Plate
11 2 X Gas Strut
12 2 X M6 x 20 Button Head
13 2 X Lock Mounting Bracket
14 6 X M6 Rivnut
15 2 X Lock
16 6 X M6 x 25 Button Head
2
3
4
5
3
6
7
9
8
11
3
10
7
8
9
13
7
12
4
3
14
15
7
8
9
16
10mm 10mm
14mm
4mm 4mm
9mm
14mm

GWTL101-2_REV_A01
D
A
Working inside the rear of the vehicle on the side you have chosen to install your Gullwing Window, lift
the cover of the rear passenger seat belt as shown. Loosenthe bolt as indicated by the arrow, and move
the seat belt and mounting to one side.
Install GULLWING WINDOW
Pull back the Trim / Pinch Weld that runs
down the side of the rear passenger door
opening as shown and carefully free the
interior bodypanel from the vehicle.
B
GWTL101-2_REV_A01 © 2019 FRONT RUNNER VEHICLE OUTFITTERS
3
ASSEMBLE GULLWING WINDOW2
2.1
2.2
2.3
Assemble the Glass or Aluminium Window
(Item 5) to the Frame (Item 1) using four
Foam Pads, four Plastic Bushes, two Hinge
Plates, four M6 Flat Washers and Four M6
Nyloc Nuts (Item 3, 4, 10, 7 & 8).
The silver mounting bracket recieved with
the lock kit must be discarded and replaced
by the Black Lock Mounting Bracket
(Item 13)
Fit the two Locks (Item 15) to the Window
using two Lock Mounting Brackets, two M6
Flat Washers and two M6 x 20 Button heads.
(Item 13, 7 & 12)
5
Fit the two Gas Strut Mounts (Item 6) to
the Window using two Stud Plates, four
Foam Pads, four Plastic Bushes, four M6
Flat Washers and four M6 Nyloc Nuts
(Item 2, 3, 4, 7 & 8).
9
7
3 4
8
10 3
5
1
12
7
13
15
6
9
8
3
7
4
3
2
10mm
4mm
10mm

Fit the Gullwing Window into into position,
ensuring that the Window is tight up against
the bottom and inner edges of the vehicle as
indicated by the arrows.
E
F
Mark the position of the six mounting points
indicated, in the Gullwing's frame onto the
vehicle's body.
Install Gullwing door cont...
GWTL101-2_REV_A01
5
opening as shown and carefully free the
interior bodypanel from the vehicle.
With a friend on the outside ofthe vehicle to support the rear window,
loosen and remove the two screws securing the window latch to the
vehicle as indicated by the arrows. Remove the window from the
vehicle.
GWTL101-2_REV_A01
Pull back the Trim / Pinch Weld that runs
down the side of the rear passenger door
opening as shown and carefully free the
interior bodypanel from the vehicle.
B
With a friend on the outside ofthe vehicle to support the rear window,
loosen and remove the two screws securing the window latch to the
vehicle as indicated by the arrows. Remove the window from the
vehicle.
D
Working inside the rear of the vehicle on the side you have chosen to install your Gullwing Window, lift
the cover of the rear passenger seat belt as shown. Loosenthe bolt as indicated by the arrow, and move
the seat belt and mounting to one side.
Install GULLWING WINDOW
Pull back the Trim / Pinch Weld that runs
down the side of the rear passenger door
opening as shown and carefully free the
Using a 10 mm Tube Socket and Wrench,
loosen and remove the four nuts securing
the hinges to the vehicle as indicated by
the arrows.
C
GWTL101-2_REV_A01 © 2019 FRONT RUNNER VEHICLE OUTFITTERS 4
ASSEMBLE GULLWING WINDOW2
2.4
Open the Gullwing Window and attach the
two Gas Struts (Item 11) to the Window and
frame assemblies by removing the retaining
clip from the end of the Strut, clipping the
end of the Strut over the Ball Joint and
refitting clip as shown.
11 11
INSTALL GULLWING WINDOW3
3.1
Working inside the rear of the vehicle on
the side you have choosen to install your
Gullwing Window, lift the rear cover of the
rear passenger seat belt. Loosen the bolt
as indicated in 3.1, and move the seat belt
mounting to one side.
14mm

Silicone over and around the four original bolt holes used to secure
the vehicle's original rear side window to the vehicle.
H
Insert a Riv-nut (Item 16) into each of the9 mm holes drilled in Step 2G and Crimp Fully.
Congratulations, you have completed your installation. Take a step back and admire your work. Good Job!
K
Install Gullwing door cont...
I
Fit the Gullwing Window back into
position, lining up the hole in the frame
with the Well-nuts inserted in Step 2H.
Secure the Gullwing Window to the
vehicle using the M6 x 25 Button Head
Bolts (Item 15) supplied. Tighten Fully.
Refit the interior panel and seat belt
removed in Steps .2A and 2B
J
Silicone over and around the four original bolt holes used to secure
the vehicle's original rear side window to the vehicle.
H
Insert a Riv-nut (Item 16) into each of the9 mm holes drilled in Step 2G and Crimp Fully.
Congratulations, you have completed your installation. Take a step back and admire your work. Good Job!
K
Install Gullwing door cont...
I
Fit the Gullwing Window back into
position, lining up the hole in the frame
with the Well-nuts inserted in Step 2H.
Secure the Gullwing Window to the
vehicle using the M6 x 25 Button Head
Bolts (Item 15) supplied. Tighten Fully.
Refit the interior panel and seat belt
removed in Steps .2A and 2B.
J
GWTL101-2_REV_A01
F
Mark the position of the six mounting points
indicated, in the Gullwing's frame onto the
vehicle's body.
Using a 4 mm drill bit and drill machine, drill a 4 mm pilot hole on
each of your marking from Step 2F. Change the drill bit to 9 mm
and re-drill all the pilot holes to 9 mm.
G
Fit the Gullwing Window into into position,
ensuring that the Window is tight up against
the bottom and inner edges of the vehicle as
Mark the position of the six mounting points
indicated, in the Gullwing's frame onto the
Install Gullwing door cont...
GLASS GULLWING USED FOR
ILLUSTRATION PURPOSES
the hinges to the vehicle as indicated by
the arrows.
With a friend on the outside ofthe vehicle to support the rear window,
loosen and remove the two screws securing the window latch to the
5
Pull back the Trim / Pinch Weld that runs
down the side of the rear passenger door
opening as shown and carefully free the
interior bodypanel from the vehicle.
Using a 10 mm Tube Socket and Wrench,
loosen and remove the four nuts securing
the hinges to the vehicle as indicated by
the arrows.
C
With a friend on the outside ofthe vehicle to support the rear window,
loosen and remove the two screws securing the window latch to the
vehicle as indicated by the arrows. Remove the window from the
GWTL101-2_REV_A01
5
Pull back the Trim / Pinch Weld that runs
down the side of the rear passenger door
opening as shown and carefully free the
interior bodypanel from the vehicle.
B
Using a 10 mm Tube Socket and Wrench,
loosen and remove the four nuts securing
the hinges to the vehicle as indicated by
the arrows.
C
With a friend on the outside ofthe vehicle to support the rear window,
loosen and remove the two screws securing the window latch to the
vehicle as indicated by the arrows. Remove the window from the
vehicle.
D
GWTL101-2_REV_A01 © 2019 FRONT RUNNER VEHICLE OUTFITTERS 5
INSTALL GULLWING WINDOW3
3.2
3.3
3.4
Pull back the Trim / Pinch Weld that runs
down the side of the rear passenger door
opening, cafefully free the interior body
panel from the vehicle.
Loosen and remove the four nuts securing
the hinges to the vehicle as indicated by the
arrows.
With a friend on the outside of the vehicle to
support the rear window, loosen and remove
the two screws securing the window latch
to the vehicle as shown in 3.3. Remove the
window from the vehicle.
Fit the Gullwing Window into postion,
ensuring that the Window is tight up against
the bottom and inner edges of the vehicle as
indicated in 3.4
Glass Gullwing used for illustration.
10mm

Silicone over and around the four original bolt holes used to secure
the vehicle's original rear side window to the vehicle.
Insert a Riv-nut (Item 16) into each of the9 mm holes drilled in Step 2G and Crimp Fully.
Congratulations, you have completed your installation. Take a step back and admire your work. Good Job!
Install Gullwing door cont...
Fit the Gullwing Window back into
position, lining up the hole in the frame
with the Well-nuts inserted in Step 2H.
Secure the Gullwing Window to the
vehicle using the M6 x 25 Button Head
Bolts (Item 15) supplied. Tighten Fully.
Refit the interior panel and seat belt
removed in Steps .2A and 2B.
Silicone over and around the four original bolt holes used to secure
Insert a Riv-nut (Item 16) into each of the9 mm holes drilled in Step 2G and Crimp Fully.
Congratulations, you have completed your installation. Take a step back and admire your work. Good Job!
6
Mark the position of the six mounting points
indicated, in the Gullwing's frame onto the
Using a 4 mm drill bit and drill machine, drill a 4 mm pilot hole on
each of your marking from Step 2F. Change the drill bit to 9 mm
and re-drill all the pilot holes to 9 mm.
GLASS GULLWING USED FOR
ILLUSTRATION PURPOSES
GLASS GULLWING USED FOR
ILLUSTRATION PURPOSES
GWTL101-2_REV_A01 © 2019 FRONT RUNNER VEHICLE OUTFITTERS 6
INSTALL GULLWING WINDOW3
3.5
3.6
3.7
Mark the position of the six monting points
in the Gullwing's frame onto the vhecle's
body.
Remove the Gullwing assemble and drill six
pilot holes using a 4mm deill bit. Using a
9mm drill bit re-drill all pilot holes.
Insert a Rivnut (Item 14) into each of the
9mm holes and crimp fully.
Silicone over and around the four orginal
bolt holes used to secure the vehicle's
orginal rear side window to the vehicle.
Fit the Gullwing Window back into postion,
lining up the hole in the frame with the
Rivnuts inserted in 3.5.
Secure the Gullwing Window to the vehicle
using six M6 x 25 Button Head Bolts (Item
16). Tighten fully.
Refit the interior panel and seat belt
removed in 3.1 and 3.2.
4mm
9mm
4mm

GWTL101-2_REV_A01 © 2019 FRONT RUNNER VEHICLE OUTFITTERS 7
INSTALL OTHER VEHICLE AND RACK ACCESSORIES
4
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FINISH
3
Congratulations! You did it. Take a step back and admire your work!