Fuji Electric FRENIC 5000G11S/P11S User manual

Instruction Manual
FRENIC 5000G11S/P11S
High-Performance, Low-Noise Inverter
General-Purpose Industrial Machines Fans and Pumps
230V Series 230V Series
0.25HP/FRNF25G11S-2UX 7.5HP/FRN007P11S-2UX
to 125HP/FRN125G11S-2UX to 150HP/FRN150P11S-2UX
460V Series 460V Series
0.50HP/FRNF50G11S-4UX 7.5HP/FRN007P11S-4UX
to 600HP/FRN600G11S-4UX to 800HP/FRN800P11S-4UX
！CAUTION
Read all operating instructions before
installing, connecting (wiring),
operating, servicing, or inspecting the
inverter.
Ensure that this instruction manual is
made available to the final user of the
inverter.
Store this manual in a safe,
convenient location.
The product is subject to change
without prior notice.
Fuji Electric FA Components & Systems Co., Ltd. INR-SI47-1206-E
Fuji Electric Corp of America

Preface
Thank you four purchasing our FRENIC5000G11S or FRENIC5000P11S series inverter. This product is used
to drive a 3-phase electric motor at variable speed. As incorrect use of this product may result in personal
injury and/or property damage, read all operating instructions before using.
As this manual does not cover the use of option cards, etc., refer to relevant manuals for option operations.
Safety Instructions
Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the inverter.
Familiarize yourself with all safety features before using the inverter.
In this manual, safety messages are classified as follows:
WARNING Improper operation may result in serious personal injury or death.
CAUTION
Improper operation may result in slight to medium personal injury or property
damage.
Situations more serious than those covered by CAUTION will depend on prevailing circumstances.
Always follow instructions.
Instructions on use
WARNING
• This inverter is designed to drive a 3-phase induction motor and is not suitable for a single-phase motor or
others, as fire may result.
• This inverter may not be used (as is) as a component of a life-support system or other medical device
directly affecting the personal welfare of the user.
• This inverter is manufactured under strict quality control standards. However, safety equipment must be
installed if the failure of this device may result in personal injury and/or property damage.
There is a risk of accident.
Instructions on installation
WARNING
• Mount this inverter on an incombustible material such as metal.
There is a risk of fire.
• Do not place combustible or flammable material near this inverter, as fire may result.
CAUTION
• Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.
• Ensure that the inverter and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips
of wood or metal, and dust), as fire or accident may result.
• Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.

Instructions on wiring
WARNING
• Connect the inverter to power via a line-protection molded-case circuit breaker or Fuse,
as fire may result.
• Always connect a ground wire, as electric shock or fire may result.
• A licensed specialist must perform the wiring works, as electric shock may result.
• Turn off the power before starting the wiring work, as electric shock may result.
• Wire the inverter after installation is complete, as electric shock or injury may occur.
CAUTION
• Confirm that the phases and rated voltage of this product match those of the AC power supply,
as injury may result.
• Do not connect the AC power supply to the output terminals (U,V,and W), as injury may result.
• Do not connect a braking resistor directly to the DC terminals (P(+)and N(-)), as fire may result.
• Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral
sensors and equipment, as accident may result.
Instructions on operation
WARNING
• Be sure to install the surface cover before turning on the power (closed). Do not remove the cover while
power to the inverter is turned on.
Electric shock may occur.
• Do not operate switches with wet hands, as electric shock may result.
• When the retry function is selected, the inverter may restart automatically after tripping.
(Design the machine to ensure personal safety in the event of restart)
Accident may result.
• When the torque limiting function is selected, operating conditions may differ from preset conditions
(acceleration/deceleration time or speed). In this case, personal safety must be assured.
Accident may result.
• As the STOP key is effective only when a function setting has been established, install an emergency
switch independently, and when an operation via the external signal terminal is selected,
the STOP key on the keypad panel will be disabled.
Accident may result.
• As operations start suddenly if alarm is reset with a running signal input, confirm that no running signal
is input before resetting alarm.
Accident may result.
• Do not touch inverter terminals when energized even if inverter has stopped.
Electric shock may result.
CAUTION
• Do not start or stop the inverter using the main circuit power.
Failure may result.
• Do not touch the heat sink or braking resistor because they become very hot.
Burns may result.
• As the inverter can set high speed operation easily, carefully check the performance of motor or machine
before changing speed settings.
Injury may result.
• Do not use the inverter braking function for mechanical holding.
Injury may result.

Instructions on maintenance, inspection, and replacement
WARNING
• Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been tumed
off (open) before starting inspection. (Also confirm that the charge lamp is off and that DC voltage between
terminals P (+) and N (-) do not exceed 25V.)
Electrical shock may result.
• Only authorized personnel should perform maintenance, inspection, and replacement operations.(Take off
metal jewelry such as watches and rings. Use insulated tools.)
Electric shock or injury may result.
Instructions on disposal
CAUTION
• Treat as industrial waste when disposing it.
Injury may result.
Other instructions
WARNING
• Never modify the product.
Electric shock or injury may result.
Conformity to Low Voltage Directive in Europe
CAUTION
• The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is 0.5A at
48V DC.
• The ground terminal G should be connected to the ground.
Use a crimp terminal to connect a cable to the main circuit terminal or inverter ground terminal.
• Where RCD (Residual-current protective device) is used for protection in case of direct or indirect contact,
only RCD of type B is allowed on the supply side of this EE (Electric equipment).
Otherwise another protective measure shall be applied such as separation of the EE from the environment
by double or reinforced insulation or isolation of EE and supply system by the transformer.
• Use a single cable to connect the G inverter ground terminal. (Do not use two or more inverter ground
terminals.)
• Use a molded-case circuit breaker (MCCB) and magnetic contactor (MC) that conform to EN or IEC
standards.
• Use the inverter under over-voltage category III conditions and maintain Pollution degree 2 or better as
specified in IEC664. To maintain Pollution degree 2 or more, install the inverter in the control panel (IP54
or higher level) having structure free from water, oil, carbon, dust, etc.
• For the input-output wiring of the inverter, use cable (diameter and type) as specified in Appendix C in
EN60204.
• To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows:
1) Install inside an IP4X cabinet or barrier if electrical parts are exposed.
2) Install inside an IP2X cabinet or barrier if electrical parts are not exposed.
• It is necessary to install the inverter in appropriate method using an appropriate RFI filter to conform to the
EMC directive. It is customer's responsibility to check whether the equipment, the inverter is installed in,
conforms to EMC directive.

Conformity to Low Voltage Directive in Europe
CAUTION
Table 1-1 Applicable equipment and wire size for main circuit in Europe
Fuse/MCCB
current rating [A] Tightening torque [N*m] Recommended wire size [mm2]
L1/R, L2/S, L3/T
( G)
Voltage
Application motor [HP]
Inverter type With
DCR
Without
DCR
L1/R, L2/S, L3/T U, V, W P1, P (+), DB, N (-)
G
R0, T0
Control
With
DCR
Without
DCR
U, V, W
R0, T0
P1, P (+)
P (+), DB, N (-)
Control
1/4 FRNF25G11S-2UX 5 5
1/2 FRNF50G11S-2UX 5 5
1 FRN001G11S-2UX 5 10
1.2 - -
2 FRN002G11S-2UX 10 15
3 FRN003G11S-2UX 10 15
2.5
(2.5)
5 FRN005G11S-2UX 20 30
1.8
2.5
(2.5)
4(4)
2.5 2.5
7.5 FRN007P11S-2UX 30 40 6(6) 10(10) 4 4
7.5 FRN007G11S-2UX
10 FRN010P11S-2UX 40 60 16 6 6
10 FRN010G11S-2UX (16)
15 FRN015P11S-2UX 50 100
3.5
35 10 10
15 FRN015G11S-2UX
10
(10)
(16)
20 FRN020P11S-2UX 75 125 25 16 16
20 FRN020G11S-2UX (16)
2.5
25 FRN025P11S-2UX 100 150 3.5
25 FRN025G11S-2UX
30 FRN030P11S-2UX 100 175
25 25
5.5
30 FRN030G11S-2UX
5.8
35
(16)
50
(25)
35
2.5
35
40 FRN040P11S-2UX 150 200 50 25×250 16×2
40 FRN040G11S-2UX (25) (25)
50 FRN050P11S-2UX 175 250
13.5
16×235×225×2 25×2
4
50 FRN050G11S-2UX 70(35) (50) 70 95
60 FRN060P11S-2UX 200 300 95 50×225×2 35×2
60 FRN060G11S-2UX (50) (50)
75 FRN075P11S-2UX 250 350 35×270×235×2 50×2
6
75 FRN075G11S-2UX (35) (70)
100 FRN100P11S-2UX 350 -
27 13.5
50×2- 50×2 70×2
10
100 FRN100G11S-2UX 185(95) 240
125 FRN125P11S-2UX 400 - 240 - 70×2 95×2
16
125 FRN125G11S-2UX (120) 300
150 FRN150P11S-2UX 500 - 95×2- 95×2 120×2
3phase 230V system
48 27
1.2
0.7
(95)
2.5
to
6
25
0.2
to
0.75
Note: The type of wire is 75℃(167ºF) 600V Grade heat-resistant polyvinyl chloride insulated wires (PVC).
The above-mentioned wire size are the recommended size under the condition of the ambient temperature 50℃
(122ºF) or lower.