Galcon Galileo Manual

GALILEO SETUP
Hardware and Accessories
Setup and Utility

3
Controller Hardware and Accessories Setup and Utility
Index
1) General .............................................................................................................................. 4
1.1) Galileo Controller – General Description .......................................................... 4
1.2) Hardware General specifications ...................................................................... 4
1.3) I/O modules ......................................................................................................... 5
1.4) Other specifications ........................................................................................... 6
2) Hardware Description ........................................................................................................ 8
2.1) Galileo WEX / WEXX .............................................................................................. 8
2.1.1) Galileo WEX / WEXX Box ................................................................... 8
2.1.2) Connecting the protections .................................................................. 9
2.1.3) Galileo WEX with all type of cards .................................................... 10
2.1.4) The Power Supply ................................................................................. 11
2.1.5) CPU Card ......................................................................................... 12
2.1.6) Input / Output Cards ......................................................................... 13
2.1.6.1) C2000-04 : 8 Discreet Inputs and 16 - 24 VAC Outputs ...... 13
2.1.6.2) C2000-10 : 24 VAC Outputs .............................................. 14
2.1.6.3) C2000-05 : 16 – Analog Input ............................................ 15
2.1.6.4) C2000-15 : Cable RTU Adapter Card ................................ 16
2.1.6.5) C2000-13 : Radio RTU Adapter ......................................... 17
2.1.7) Protections ..........................................................................................
18
2.1.7.1) 8 Inputs/16 outputs Protection Card .................................. 18
2.1.7.2) 24 Outputs Protection Card ................................................ 19
2.1.7.3) 16 Analog Protection Card ................................................. 20
2.1.8) L-485 – Controller-PC Cable Communication Adapter ..................... 21
2.1.9) Inputs / 8 Outputs DC Latching Card ................................................ 21
2.2) Product Drafts (Old Models) ............................................................................ 22
3) Key Board And Display ................................................................................................... 25
3.1) Galileo W ............................................................................................................. 25
3.2) Galileo keyboard and LCD (Old Models) ........................................................ 27
4) Terminology ................................................................................................................... 29
5) Defining Controller Number, Communication and I/O cards ................................. 31
5.1) Communicaiton Definitions ................................................................................ 31
5.2) Defining I/O cards ............................................................................................. 31
6) Outputs and discrete inputs setup ........................................................................... 33
7) Sensors connection .........................................................................................................37
8) Utilities and final preparations ................................................................................. 40
Appendix 1: Cable Remote Terminal Units (CRTU) .............................................. 42
Appendix 2: Radio Remote Terminal Units (RRTU) .............................................. 52
Chapter 1: Setup of the RRTU Adapter Card ............................................. 55
Chepter 2: Operating the RRTU Programmer ............................................ 62

4
Controller Hardware and Accessories Setup and Utility
1.1 Galileo Controller – General Description
Galileo is a high performance controller based on the Intel® 188 processor. This unique
system, developed at the Galcon’s laboratories, enables us to write applications (climate
control, irrigation, , nursery etc.) in full ‘C’ language, ensuring a flexible, reliable, stable,
and yet sophisticated program.
At the time of purchase, you already know the application for which your controller will
be used, and consequently the suitable program will be loaded. The application will not
be covered in this part of the Product Manual. This section will only explain the basics of
connecting and using the controller. Most of the information provided is suitable for all
applications.
Galileo Controllers differ from traditional industrial controllers by being hardware customized
to suit the environmental requirements of agricultural control. Simple to operate elements,
such as valves, and input elements such as water meters, can be directly connected to the
Controller’s outputs without requiring complex electrical adjustments.
• Note: Guidelines regarding the control system environmental requirements are
presented in the Pre-installation booklet that can be obtained by your local distributor
when the system is ordered. Reading and following the instructions in the booklet is
important. The booklet can also be obtained at www.galconag.com
1.2 Hardware General specifications:
Memory type Galileo (all types)
EPROM 128K
FLASH ---
EPROM2---
CMOS RAM 512K
Discrete inputs 1024
Analog Inputs 640
Outputs 1024
1. General
Note: The application
may use only a small part
of available logical I/O
elements. Refer to the
information about specific
applications.

5
Controller Hardware and Accessories Setup and Utility
1.3 I/O modules:
2 models can be expanded (Galileo W and Galileo 2000) and 2 include fixed hardware. The next
table describes the modules applicable for expandable controllers and their application validity.
Catalog # Description Discr-
ete
inputs
Analog
inputs
4-20 mA
AC
Triac
outputs
DC
Latch
PNP
outputs
RTU
port
Available
for
Galileo
2000/W
Available
for
Galieo
32/16/W
AMC0113/
AMC0131
8/16 I/O Card
For Galileo 2000
8/16 I/O Card
For Galileo W
8 --- 16 --- --- √√*
AMC0102
AMC0132
16 Analog Card
for Galileo W
16 Analog Card
for Galileo 2000
--- 16 --- --- --- √√*
AMC0105
AMC0133
24 Outputs Card
for Galileo 2000
24 Outputs Card
for Galileo W
--- --- 24 --- --- √√*
AMC0104
AMC0134
8/8 I/O Card
for Galileo 2000 DC
8/8 I/O Card
for Galileo W DC
8 --- --- 8 ON
pulse,
8 OFF
pulse
--- √√*
AI0705
AMC0139
RRTU Adapter
For Galileo 2000
RRTU Adapter
For Galileo W
--- --- --- --- Radio √√*
AMC0112
AMC0137
CRTU Adapter AC
Fast Galileo 2000
CRTU Adapter AC
Fast For Galileo W
--- --- --- --- Cable √√*
AMC0110 GALILEO
32 I/O/A CARD
814 32 √
AMC0106 GALILEO
16 I/O/A CARD
8 8** 16 √
*Applicable within expansion unit casing.
** Analog inputs 1-6 are disabled in Galileo 16. The first connectable input is #7
General .1

6
Controller Hardware and Accessories Setup and Utility
1.4 Other specifications:
Model Galileo 2000/W Galileo 32/W Galileo 16/W
Regional network 24 24V 24V
Max. Consumption Watt 100 80 80
Mains circuit breaker (A) 8 10 10
Voltage Tolerance -10%+15% ±20% ±20%
Power supply module 24V 24 V 24 V
CPU, Electronic devices DC 5V 1A DC 5V 400mA DC 5V 400mA
Outputs ~24V 5.5A (external supply) ~24V 3.15A ~24V 3.15A
Analog inputs DC 24V 1A DC 24V 700mA DC 24V 700mA
Discrete inputs DC 12V 400mA DC 12V 100mA DC 12V 100mA
Output type Triac BTB 600 Triac BTB 600 Triac BTB 600
Repetitive peak OFF state
Voltage Vdrm(V)
600V 1000V 1000V
Isolation Voltage (AC)
Viso(rms) (kV)
3500V 3500V
Max. load per single out. 1A 500mA 500mA
Output type: Power FET
transistor
Power FET
transistor
Power FET
transistor
Output Voltage: 12÷14V DC 12÷14V DC 12÷14V DC
Pulse length 80ms 80ms 80ms
Isolation Voltage (AC)
Viso(rms) (kV)
Supplied “common” voltage 9 ÷ 15V DC 9 ÷ 15V DC 9 ÷ 15V DC
Minimum ON time 250 ms 250 ms 250 ms
Minimum OFF time 250 ms 250 ms 250 ms
Total read minimum cycle 500 ms 500 ms 500 ms
Impedance 2 KΩ1 KΩ1 KΩ
Current 5 ÷ 8 mA 10 ÷ 15 mA 10 ÷ 15 mA
1. General

7
Controller Hardware and Accessories Setup and Utility
Analog inputs : I/O Modules: C2000-5, C6000, EMD01
Model Galileo 2000/W Galileo 32/W Galileo 16/W
Input type 4-20 mA 4-20 mA 4-20 mA
Input impedance 100 100 100
Resolution 12 bit 12 bit 12 bit
Galvanic isolation 3500V 3500V 3500V
Conversion time 500 ms 500 ms 500 ms
Absolute Max. rating 3V DC / 30 mA 3V DC / 30 mA 3V DC / 30 mA
Full scale error 2.5% 2.5% 2.5%
Linearity error 0.3% 0.3% 0.3%
Communication ports
Socket type 1- RJ45
2- RJ45
1- RJ45
2- RJ11
1. RJ45
2. RJ11
Protocol 1-RS-232
2- RS-485
1- RS-232
2- RS-485
1- RS-232
2- RS-485
Function 1- MMI
2 - Expansion
1- MMI
2 - Expansion
1- MMI
2- Expansion
Possible baud
rate B.P.S
Up to 19200 Up to 19200 Up to 19200
The following is applicable for all models:
• The power source must be surge protected.
• Mount the controller in a location that is dry and shaded.
• OVERVOLTAGE CATEGORIES, II;
• Maximum environmental temperature: 50°C/122°F (L.C.D maximum temp: 40°C/104°F)
• Minimum environmental temperature: -18°C/0°F (L.C.D. minimum temp: -4°C/25°F)
• Operation altitude: -400 m bsl (-1200 ft) to 2600m (8,500 ft)
• Relative humidity must not exceed 80%.
• Avoid high vibrations. Do not install on the same frame with diesel motors or any
other vibrating device.
• Avoid corrosive remains or vapors in the controller room.
• Avoid near-by high frequency spikes caused by relays or other electric devices.
Avoid static electricity.
• Ground connection of power source ≤3Ω
• All inputs and outputs must be surge protected. Use of Galcon’s OPT, IPT and
APT protection blocks is recommended.
Product pollution degree: 2.
General .1

8
Controller Hardware and Accessories Setup and Utility
2. Hardware Description
2.1 Galileo WEX / WEXX:
2.1.1 The Casing:
• The cards are set in two columns. In between, a special cable channel is located.
• It is possible to “chain” several boxes. In this case the cables are inside the
linked boxes.
• The communication adapter (L-485), fits into the controller.
• The lightning Protection Cards fit into the controller’s box.

9
Controller Hardware and Accessories Setup and Utility
Hardware Description .2
2.1.2 Connecting the Lightning Protection Cards
• The connection between the I/O card and the Protection Card is via a standard cable
(prepared at the factory).

10
Controller Hardware and Accessories Setup and Utility
2.1.3 Galileo WEX with all types of cards:
2. Hardware Description

11
Controller Hardware and Accessories Setup and Utility
Hardware Description .2
2.1.4 The Power Supply:

12
Controller Hardware and Accessories Setup and Utility
2.1.5 CPU Card:
The CPU Card is the “brain” of the system. It includes (amongst other components):
The main processor (Intel 188), three types of memories (EPROM, FLASH, RAM),
communication components and a clock. It performs all controller’s tasks via
communication with the Input / Outputs cards and via communication with a PC
computer.
2. Hardware Description

13
Controller Hardware and Accessories Setup and Utility
2.1.6 Input / Output Cards:
Each of the I/O slots (see picture of “Empty Controller”) can be fitted with one of the
following cards: The I/O card is connected to the bus which eventually connects it to
the CPU.
2.1.6.1 C2000-4 : 8 Discrete Inputs and 16 - 24 VAC Outputs:
• 16- 24 VAC Outputs
•8 discrete inputs (dry contact)
• Output commons are located at the power supply
• One 1A Fuse protects every 8 outputs
Hardware Description .2

14
Controller Hardware and Accessories Setup and Utility
2.1.6.2 C2000-10 : 24 – 24 VAC Outputs:
• 24 - 24 VAC Outputs.
• Each fuse protects 8 Outputs
• The Output Common Connectors are located at the Main Power Supply Unit.
2. Hardware Description
Output Fuses
24 Outputs Connector

15
Controller Hardware and Accessories Setup and Utility
Hardware Description .2
2.1.6.3 C2000-05 : 16 – Analog Input:
• 16 Analog Inputs
• (+)24 V Direct Current Connectors for Passive Sensors (receive the
power from the controller).
• (-)24 V Direct Current Connector for Active Sensors (Sensors
with independent power supply)
+24VDC, Common.
Analog - Passive
Sensor 4-20mA Analog Input Connector

16
Controller Hardware and Accessories Setup and Utility
2.1.6.4 C2000-15 : Cable RTU Adapter Card:
• The connection scheme of the 3 wire connector (From left to right):
“Common”, “Communication”, “Power Supply”.
2. Hardware Description
Cable RTU Communication - 3
wires Connector Communication Indication LEDs

17
Controller Hardware and Accessories Setup and Utility
2.1.6.5 Radio RTU: Adapter Card
2.1.6.5 C2000-13 : Radio RTU Adapter:
• It is possible to control up to 256 different latch type outputs.
• The card is part of the assembly called SRT – Serial Radio Transmitter.
Hardware Description .2
Data Cable connector:
(connects the card with the Radio) Dipswitches for System #, Max.
Output # and more
Transmission
indication LED

18
Controller Hardware and Accessories Setup and Utility
2.1.7 Protections:
Although the I/O cards are integrally protected, it’s recommended to add the lighting
protection cards (especially where lighting is a common phenomenon). It should be
noted that there is no 100% guaranty in the case of lighting. However lightning protection
cards can prevent a lot of damage in many cases. In Galileo W the lighting protections
are fitted into the box with three different protection cards (each type suits a different I/O
type card).:
2.1.7.1 8 Inputs/16 outputs Protection Card:
2. Hardware Description
8/16 Standard Protection Cable
Connector - Connect the I/O Cards
With the Protection cards.
Field Inputs/Outputs Connector
Outputs 1-16 Outputs Commons
Inputs 1-8
Inputs Commons

19
Controller Hardware and Accessories Setup and Utility
2.1.7.2 24 Outputs Protection Card
Hardware Description .2
24 Outputs Standard Protection
Cable Connector – Connects the I/O
Cards with the Protection cards.
Field Outputs Connectors
Outputs 1-24
Commons Outputs

20
Controller Hardware and Accessories Setup and Utility
2.1.7.3 16 Analog Protection Card:
2. Hardware Description
16 Analog Standard Protection
Cable Connector - Connects the I/O
Cards with the Protection cards
Field Sensor Connectors
Analog inputs 1-16
Com Analog
Com 24 DVC