Galvin Specialised Safe-Cell TZ-FLOWTPANMDT Instruction sheet

Version 1, 18 December 2020, Page 1of 12
Safe-Cell® Ducted Dual Flush Pan Assembly
for Mains with Controller
PRODUCT CODE:
- TZ-FLOWTPANMDT
SPECIFICATIONS
- Safe-Cell®Electronic dual flush pan assembly provides the complete anti-vandal, anti-ligature
solution. The unique electronic valve assembly provides a precise delivery of water, and is
specifically designed for prisons, mental health facilities and other custodial establishments.
- 4mm thick, exposed stainless steel faceplate to suit back mounted applications and steel face plate
features push activation buttons. Plates have no front penetrations and are fixed from the duct.
- Solenoid is a Watermarked high flow, low-pressure loss control valve. The body and outer casing are
made from Nylon and features a stainless steel plunger and nitrile diaphragm.
- Safe-Cell® Electronic controller is a 24V AC electronic control system allowing connection of up to 2
button inputs and up to 2 solenoids (single solenoid only for flushing units). Controller is pre-
programmed and ready to use. The solenoids will open for a specific time once the appropriate
button is pressed. The standard program can be modified to suits individual needs. To modify the
operation settings a compatible Android device with Bluetooth is required.
TECHNICAL DATA
Power Supply
Type
Transformer
Input
230-240V –50Hz
Output
24V AC 0.9AMPS 22VA
Cable length
3m
Solenoid
Input Voltage
24V AC –50Hz
Power Consumption
4.5VA
Cable length
5m
Connection
Inlet
1” BSP - Female
Outlet
2” BSP - Male
Pressure Range
(kPa)
Min
70
Max
500
Temperature (°C)
Min
2
Max
40
Sensor
Type
IP68 24V
Activation
Push Button
Connections
2 pin connector
Cable length
5m
Controller
Input Voltage
24V AC
Program type
Flowmatic
Connections
2 pin connectors
Finish (user)
Stainless Steel
Minimum Delivering Flow Rate (Litres per second)
1.5 @ 350kPa dynamic pressure (flow)
*- The minimum pipe size serving the flush valve shall be DN 25.
NOTE: Galvin Specialised continually strive to improve their products. Specifications may change without notice.

Version 1, 18 December 2020, Page 2of 12
PRE - INSTALLATION
IMPORTANT:
- INSTALLATION COMPLIANCE: Galvin Specialised products must be installed in accordance with these
installation instructions and in accordance with AS/NZS 3500, the PCA and your local regulatory requirements.
Water and/or electrical supply conditions must also comply to the applicable national and/or state standards. Failing
to comply with these provisions shall void the product warranty and may affect the performance of the product.
(Refer supplied installation compliance sheet with the product).
- Pipe sizing shall comply with AS/NZS 3500.1 and shall be hydraulically calculated.
- Before proceeding with installation first check the solenoid valve supplied is suitable for the site water pressure
and conditions. If your water pressure is outside the stated range, please contact Galvin Specialised.
- Ensure all supply lines are flushed thoroughly to remove debris prior to the installation of this product. A line
strainer is supplied to protect the solenoid valve from debris.
- We recommended a pressure reduction valve may be required to comply with recommended maximum supply
pressure.
- Ensure that access to the push button, solenoid valve and transformer/GPO is available for future maintenance
when installing the components. It is recommended that isolating valves be installed upstream to the solenoid
valve to allow for servicing. All wiring must be able to be removed when installed into cavities or walls, therefore, it
is recommended that a minimum of 25mm conduit be used to house the leads. The unit is supplied with 5 meters
of lead on the transformer and a 5 meters lead from the solenoid. Additional lead lengths may be accommodated
up to a length of 5m but must be ordered separately.
- Whilst our product designs consider a broad range of installation types and surfaces, it is important that surfaces
which fixtures are mounted to are flat and free from defect. This is especially important for our Flowmatic®Safe-
Cell®range where special attention is required to minimise ligature points and areas for concealment of
contraband. In addition to ensuring the products are fitted securely and in accordance with the following
instructions, consideration shall be given to the use of non-pick mastics such as BASF Sonolastic “Ultra” to ensure
a high quality and safe installation.
- Most installation problems are due to damage to the unit during installation or the selection of an inappropriate
installation location. Select the location carefully and take care with the installation, consider ease of operation for
the end user.
- Minimum DN25 copper supply line and 50mm flush pipe must be used and it will 90° (PVC adaptor to supplied by
installer)
- The flush valve shall be installed such as to place the outlet at a minimum of 450mm above the rim of the pan.
- The pan has a maximum daily flush feature. The factory setting is 100 flushes per day (FPD). When this feature
selected, that the maximum flushes have been used and flushing is locked for 24 hours from the time of the first
use.
GENERAL INSTALLATION REQUIREMENTS
- Do not cut the wires or extended the existing leads without using a correct lead extension from Galvin Specialised,
as this will void warranty.
- Suitable access to the service of all components must be provided.
- It is recommended that acoustic dampening products or materials be used in facilities where increased levels of
sound protection is required. A water hammer arrestor may also be required.
- The number of valves and simultaneous demand must be considered when sizing pipes. If other fixtures are
connected to the supply line, calculations of flow rates and pressures must be undertaken to ensure adequate
water supply.
- Limit the number of changes of directions in pipe work. This will result in less friction loss, better valve
performance and reduce potential water cavitation noise.
- We recommended fitting isolating valves before solenoid for easy servicing.
- Do not apply heat near this product during connecting water line. Heat generated by soldering could damage
plastic or electrical parts and seals, and will void the warranty.
- For personal installation assistance and spare parts, please call our head office on 1300 514 074 and speak to our
customer service staff.

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Mounting Details
Face plate cut out position
Locate push button face plate at a suitable distance from
the pan (we recommend 300mm from the centre of the
outlet and at a suitable height or to project specification)
Cut out details for face plate
−Faceplate to suit wall thickness between 30mm to
240mm. Ensure the cut out details are as below and
the wall thickness does not exceed 240mm.
Component Dimensions
52483- STAINLESS STEEL FACE PLATE ASSEMBLY
52070 - SOLENOID KIT
100
30
300
OUTLET
(NOT SUPPLIED)

Version 1, 18 December 2020, Page 4of 12
INSTALLATION
Avoid common installation errors :
- Incorrect supply pipe size installed.
- Non-compliance to Australian Standards.
- Water pressure not tested before installation
- Plastic Pipe (In many brands of plastic pipe and
associated fittings the internal diameter is not
equivalent to copper).
- Lines not flushed before installation.
- No access for service.
- Valve not commissioned properly.
1. Mount face plate
−The stainless steel face plate is always
mounted flush to the wall.
−Mount faceplate to the wall using the back
plate and nyloc nuts (Do not over tighten
max.35 Nm).
Cut the studs to suit if required.
−Ensure button leads are pushed through the
centre hole in back plate before tightening the
nyloc nuts and apply a thin bead of silicon on
the edge of the wall cut out.
−If extension leads are required, please
contact Galvin Engineering.
Do not force the faceplate to fit onto wall or
attempt to dissamble components, as this
could result in damage to sensor push
button.
2. Connect solenoid
−50mm flush pipe and adapter must be supplied
by installer.
−Connect solenoid assemblies into the outlet
panpipe at a minimum height of 450mm above
the top rim of the pan.
−Ensure that the solenoid is installed in the
correct direction (the arrow on the solenoid body
must align with the direction of water flow).
−Line strainers are supplied attached to the solenoid
valves. Removal of these strainers may void the
warranty.
Ensure no thread tape, copper swarf, sand or
other debris enters and fouls the solenoid
valve.
Make sure solenoid valve is orientated such that
the electrical wiring is not twisted and connectors
are easily accessible.

Version 1, 18 December 2020, Page 5of 12
3. Connect water
−It is recommended that the cold water inlet is
a minimum DN25 and has a minimum flow
rate of 1.5 liters/second.
−Connect the water supply to the strainers and
turn on water supply. Check for leaks.
−Adaptors/Reducer supplied by the installer
must be in accordance with AS/NZS 3500.
Do not apply heat near this product. Heat
generated by soldering could damage
plastic, nylon, or electrical parts and seals
and will void the warranty.
Note: Controller must be mounted away from any
moisture or potential water splashing.
4. Mount control module
−Attach the control module to a flat surface away
from any possible splashing or moisture using
supplied Velcro.
−Find a suitable place to mount the control module
within 5mtrs of the service and 3mtrs of the GPO.
All electrical components should be protected
from contact with water or excessive heat and
installed in accordance with local regulations.
Flowmatic Control Module is programmed as per
standard settings for a mains flushing system.

Version 1, 18 December 2020, Page 6of 12
5. Control module connections
−We recommended that all cabling is fed
through 25mm conduit to make servicing and
replacment easier.
−Connect the button leads to the input side of
the control module and the solenoid lead to
the output side.
−If extension leads are required, please
contact Galvin Specialised.
Do not cut the leads. If the leads are too
long, it is recommended that any excess is
coiled up and clipped to the wall.
6. Connect power supply and check for correct
operation
−Connect the module to the GPO and turn on.
−When the button is pushed water should flow
from the outlet.
−Check for correct operation.
The connection of this product to mains
power supply should be undertaken by a
competent person and should confirm to local
Wiring Regulation –AS3000 Wiring rules.

Version 1, 18 December 2020, Page 7of 12
CONTROLL MODULE PROGRAM MODIFICATION
Required to make changes to the controller
settings :
- Android device (e.g. smartphone,
tablet).
- Installed from PlayStore ‘Flowmatic
system’ software.
1. Establish Bluetooth connection
−Go to the Bluetooth settings on your device
then scan for devices. Generally, when
scanning the first thing to come up in
available devices will be a Mac address that
looks like this example (AB:EC:69:57:34:02).
This will eventually change to the name of
the device, which is from factory set as
‘FlowmaticPB2’ (This later can be changed to
a custom name in the app).
−Select this device.
2. Entering the pin
- The device will ask for a pin, which from factory is
‘1234’. Enter this in. (This pin can be changed later
in the app.). Your device is now connected to the
controller, and is ready to be adjusted from the
‘Flowmatic system’ app.

Version 1, 18 December 2020, Page 8of 12
3. Changing controllers settings
−Open the Flowmatic system’ app. The device
will appear on the screen. with Mac Address
first and then controller name e.g.
‘AB:EC:69:57:34:02 FlowmaticPB2’.
−Select the Flowmatic PB2, this will then
update the controllers time clock, and then
open the setting screen.
4. Setting screen overview.
−Upper function buttons. By pressing the ‘Get
settings’ button the currently stored in controller’s
internal memory parameters will be downloaded to the
app. The ‘Get log’ button will pop up the log data
screen. The ‘Presets’ button will list all saved presets.
−Drop-Down menus. First menu from left is to select
the type of controller the app is connected to. The
second menu is to select which ‘channel’ is going to
have parameters changed. The third menu is to
declare what is the controlled feature designed for.
−Setting sliders. Depending on the selected controlled
feature there will appear one, two or three setting
sliders.
−Hygiene flush setting menu allow to set the time and
intervals of hygiene flush.
−Bottom function buttons are to be used to manage
the controller internal memory.

Version 1, 18 December 2020, Page 9of 12
5. Type of controller (left drop-down menu)
- For the PB2 controller only the PB2
selection is correct. Please do not change
the selection for the PB2 controller
6. Chanel select (middle drop-down menu)
- The PB2 controller has built in two channels. They
may be controlled independently or one of the
channels to be used as half flush and second
channel as full flush for a pan.
7. Designated feature drop-down menu
- The PB2 controller can be used for
showers, basins and pans. Depend of the
feature selection setting slides will appear.
(e.g. there is only ‘Run’ time to be set for
basin, ‘Run’ and ‘Lockout’ times for pans
and there is ‘Shower end warning’ time for
shower)
8. Settings for Basin
- Set the channel no. of the solenoid and activation
button to be changed.
- Set the required water flow ‘Run time’ in seconds
for the basin.
- Set the Hygiene flush parameters if required.
- Press ‘Upload’ to upload the settings to the
controller.
- The controller can be used in configurations: one
button –one solenoid, one button –two solenoids
or two buttons –two solenoids.

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9. Settings for pans.
- The default configuration for a pan is two
buttons and one or two solenoids. By
marking the ‘Link pans’ the outputs will
work simultaneously.
- Chanel 1 is to be used for the half flush and
the channel 2 for full flush.
- Set the required time and Hygiene flush for
half flush (channel 1) and press ‘Upload’.
- Similarly set the required time and Hygiene
flush for full flush (channel 2) and press
‘Upload’.
10. Settings for shower.
- PB2 controller is capable of controlling two buttons
and two showers (solenoids).
- Select channel to be changed.
- Select desired ‘Run time’.
- Select desired ‘Lockout time’ if required or set to
“0” if not.
- Select ‘Shower end warning’. Recommended only if
setting a lock out time.
- Press ‘Upload’ to store the settings in the
controller.
11. Connection menu.
- By pressing the back arrow on Android
device, the connection screen will pop up.
- The buttons allow to rename the
controller, set new PIN, disconnect or go to
setting screen ‘Next’.

Version 1, 18 December 2020, Page 11 of 12
TROUBLE SHOOTING
PROBLEM
CAUSE
RECTIFICATION
Outer ring on push button not
illuminated.
No Power
Check power is reaching transformer
Leads not connected correctly
Ensure all leads are firmly pushed into
connectors
No water flow
No power
Check power is reaching transformer
Faulty solenoid valve
Check electrical connections, Replace
solenoid valve
Water or structural damage to
electrical components
Replace damaged electrical components
Incorrect connections
Check all connections
Damage to sensor lead or power
supply lead
Check and replace lead & controllers
Pressure exceeding 500kPa
Reduce pressure to solenoid to 350 kPa
Water corroded electrical
connections
Replace electronic components
Continuous water flow
Solenoid valve jammed open
Remove obstruction from solenoid valve
Solenoid installed incorrectly
Reinstall valve correctly

Version 2, 18 December 2020, Page 12 of 12
Maintenance Instructions
Solenoid Valve:
−Turn the water supply off and activate the push button to drain as much water from the installation
as possible, and then turn the power off at the GPO.
−Depending on the location of the solenoid valve it may be more convenient to remove the solenoid valve
completely from the installation to service it.
−The solenoid may be disassembled and checked for debris and cleaned to avoid potential damage to the
diaphragm. Please take note of the location of the components and reassemble in the correct order, as
there is a spring in the housing that may inadvertently spring out.
−Service or replace the solenoid and re-install into the line. Push the power plug from the sensor back
onto the solenoid.
−It is recommended that the line strainer be serviced and cleaned at this stage to ensure that dirt and grit
isn’t restricting the flow
−Ensure the bypass tap on the valve is in the closed position
Push Button, Face Plate, Control Module and Power Transformer
These items are non-serviceable products. If damaged they must be replaced.
If there appears to be any problems with these items please contact Galvin Engineering.
Note: Before attempting to replace any of these items check that you have access to re-run the
connection leads. If you do not have access or you have any doubts, please contact Galvin
Specialised for advice before commencing replacement.
WARRANTY
The warranty set forth herein is given expressly and is the only warranty given by the Galvin Engineering Pty
Ltd. With respect to the product, Galvin Engineering Pty Ltd makes no other warranties, express or implied.
Galvin Engineering Pty. Ltd. hereby specifically disclaims all other warranties, express or implied, including but
not limited to the implied warranties of merchantability and fitness for a particular purpose.
Galvin Engineering Pty Ltd products are covered under our manufacturer’s warranty available for download
from www.galvinengineering.com.au Galvin Engineering Pty Ltd expressly warrants that the product is free
from operational defects in workmanship and materials for the warranty period as shown on the schedule in
the manufacturer’s warranty. During the warranty period, Galvin Engineering will replace or repair any
defective products manufactured by Galvin Engineering without charge, so long as the terms of the
Manufacturer’s warranty are complied with.
The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for
breach of warranty, and Galvin Engineering Pty Ltd shall not be responsible for any incidental, special or
consequential damages, including without limitation, lost profits or the cost of repairing or replacing other
property which is damaged if this product does not work properly, other costs resulting from labour charges,
delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions,
chemical, electrical or any other circumstances over which Galvin Engineering has no control. This warranty
shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance or
alteration of the product.