GDS GDS 4 Manual

Installation and Maintenance Manual
Swing Gate Operators
Made in Australia from Australian & quality imported components
Installation and Maintenance Manual
Swing Gate Operators
Models: GDS 4,6,7
Made in Australia from Australian & quality imported components
ABN    
Nov 
N14870
Installation and Maintenance Manual
Made in Australia from Australian & quality imported components

2
CONTENTS
Section no: page no:
1 Safety Precautions 3
2 Specifications 4
3 Installation 4-8
Electrical Cabling & Mechanical Installation
Electrical Connections
Mode Selection
Variable Speed Drive
5 Commissioning 9
6 CB-6 control board layout 10
7 Schematic wiring diagram 11
8 Manual release instruction 12
9 Maintenance details 13
10 Warranty 14

1. S AFETY P
RECAUTIONS
WARNING!
FAILURE TO FOLLOW TH
INSTRUCTIONS COULD R
ESULT IN INJURY OR D
EQUIPMENT .
•
Appropriately licensed and competent personnel only should install the automation equipment.
•The operat
ors are designed specifically to open and close sliding gates or doors and should not be used for any
other purpose.
•
Before commencing installation, read through this installation manual.
•
Check that the operator and controls are in new condition and have n
•
Check the gate or door and it’s associated support posts and walls to protect against shearing, compression and
other various traps which could cause serious injury or death. Take into consideration the general installation and
surrounding environment.
•
Check the gateposts or mounting structure has the necessary strength and rigidity to support the operator and the
load of the opening and closing gate motion.
CAUTION!
Always incorporate the appropriate Photo Electric Cells, Induction Loops and any other safety devices to
protect both equipment and personnel. Extra caution should be employed when using operator in auto close
mode.
• Display any ne
cessary signs to indicate any danger areas and automatic operation of the gate or door.
•
The operators are not designed to be used in any hazardous areas or areas subject to flooding etc.
•
All electrical connections and wiring must be performed with AS/NZS 3
counterpart for other countries outside of Australia and New Zealand)
WARNING! ELECTRICITY CAN KILL
The manufacturer of the automation equipment is not responsible for the damage which may be caused to either the
operator, gate or door and any other person or equipment when:
o
Wrong or poor installation practices were performed.
o
No or inadequate safety devices were used.
o
Either the surrounding structure or the gate or door strength and rigidity was not sufficient f
hand.
o
Inefficient locking devices were employed.
o
Poor maintenance on the equipment.
o
Any other circumstances beyond the manufacturers control.
•
Isolate power before attempting any maintenance, qualified personnel only to carry out maintenance
•
Only original spare parts are to be used should there be a requirement for them.
•
Keep loose clothing and hands clear of the gate whilst in operation or potentially able to be operated.
•
The installer should provide all information concerning the use of the
regarding the manual override and maintenance procedures to the users of the system.
RECAUTIONS
FAILURE TO FOLLOW TH
ESE SAFETY PRECAUTIO
NS AND INSTALLATION
ESULT IN INJURY OR D
EATH AND /
OR DAMAGE TO PROPERT
Appropriately licensed and competent personnel only should install the automation equipment.
ors are designed specifically to open and close sliding gates or doors and should not be used for any
Before commencing installation, read through this installation manual.
Check that the operator and controls are in new condition and have n
ot been damaged in transit.
Check the gate or door and it’s associated support posts and walls to protect against shearing, compression and
other various traps which could cause serious injury or death. Take into consideration the general installation and
Check the gateposts or mounting structure has the necessary strength and rigidity to support the operator and the
load of the opening and closing gate motion.
Always incorporate the appropriate Photo Electric Cells, Induction Loops and any other safety devices to
protect both equipment and personnel. Extra caution should be employed when using operator in auto close
cessary signs to indicate any danger areas and automatic operation of the gate or door.
The operators are not designed to be used in any hazardous areas or areas subject to flooding etc.
All electrical connections and wiring must be performed with AS/NZS 3
000-
2007 as the guidelines. (Or its
counterpart for other countries outside of Australia and New Zealand)
WARNING! ELECTRICITY CAN KILL
The manufacturer of the automation equipment is not responsible for the damage which may be caused to either the
operator, gate or door and any other person or equipment when:
-
Wrong or poor installation practices were performed.
No or inadequate safety devices were used.
Either the surrounding structure or the gate or door strength and rigidity was not sufficient f
Inefficient locking devices were employed.
Poor maintenance on the equipment.
Any other circumstances beyond the manufacturers control.
Isolate power before attempting any maintenance, qualified personnel only to carry out maintenance
Only original spare parts are to be used should there be a requirement for them.
Keep loose clothing and hands clear of the gate whilst in operation or potentially able to be operated.
The installer should provide all information concerning the use of the
automation equipment as well as instructions
regarding the manual override and maintenance procedures to the users of the system.
3
NS AND INSTALLATION
OR DAMAGE TO PROPERT
Y AND
Appropriately licensed and competent personnel only should install the automation equipment.
ors are designed specifically to open and close sliding gates or doors and should not be used for any
ot been damaged in transit.
Check the gate or door and it’s associated support posts and walls to protect against shearing, compression and
other various traps which could cause serious injury or death. Take into consideration the general installation and
Check the gateposts or mounting structure has the necessary strength and rigidity to support the operator and the
Always incorporate the appropriate Photo Electric Cells, Induction Loops and any other safety devices to
protect both equipment and personnel. Extra caution should be employed when using operator in auto close
cessary signs to indicate any danger areas and automatic operation of the gate or door.
The operators are not designed to be used in any hazardous areas or areas subject to flooding etc.
2007 as the guidelines. (Or its
The manufacturer of the automation equipment is not responsible for the damage which may be caused to either the
Either the surrounding structure or the gate or door strength and rigidity was not sufficient f
or the task in
Isolate power before attempting any maintenance, qualified personnel only to carry out maintenance
Keep loose clothing and hands clear of the gate whilst in operation or potentially able to be operated.
automation equipment as well as instructions
regarding the manual override and maintenance procedures to the users of the system.

4
2. S PECIFICATIONS (subject to change without notice)
GDS 4 GD 6,7
M OTOR :230v 180w 230v 370w
D UTY CYCLE :100% 100%
S PEED :8-12 sec/90
o
10-13 sec/90
o
(A DJUSTABLE ) (A DJUSTABLE )
WIRING REQUIREMENTS:
•240v on Control Box side.
•3 – 1.5mm
2
cables to each operator (mains voltage plus earth). Must be Shielded Cable.
•3 – Low voltage cables to each operator for limits (all to be shielded cable if over 8m runs).
•Control input cables, Output signal cables, Lock cabling, (all to be shielded cable if over 8m runs).
I NSTALLATION D ETAILS :
After reading the previous sections in this manual, and having checked for suitable installation, proceed as follows:-
Electrical Cabling
•A suitably rated Isolator and 240v non-earth leakage protected power supply should be available near to where the
gate operator control box is to be mounted.
•If electrical cabling needs to be run across the driveway (for dual operators or where the single gate operator is on
the opposite side to the control box) then ensure the appropriate number of cables (see wiring requirements) are
run in conduit and are installed at the correct depths and manner for both the mains voltage cables and low voltage
cables.

M ECHANICAL I
NSTALLATION
NSTALLATION
•
Firstly determine which gate rail the operator arm is to be mounted to.
• Run a level from the top of
the gate rail across to where the operator is to
be installed onto either wall or post.
•
Draw a horizontal line on the post or wall, which becomes the mounting
position of the operator where the
top mounting studs
level line, so level with the top
of the bottom gate rail.
•
Ideally weld the mounting plate provided to the steel post and use extra
strengthening brackets/gussets if necessary to ensure a solidly fixed
mounting plate (i.e. strengthening brackets may be required if post i
than approximately 150mm wide).
•
If mounting to masonry or similar, either weld tags onto the mounting plate
or as a last resort fix the operator straight to the wall preferably using suitable
chemical type anchors to ensure a firm mounting is obta
• F
ixing without mounting plate ensure spacers (i.e. washers
are used between the wall and the operator to allow for
•
Lift operator into position and bolt to the mounting plate.
• Turn the knurled knob
anticlockwise and position arms so they are approx.
10
o
off of being straight when the gate is fully closed.
• Mark where
the gate bracket is to be fixed onto the gate rail, ensuring both
arms are in a horizontal, level plane.
• Fully
open the gate and realign the gate bracket to the marked position to
ensure there is adequate side room for the arms to
steps may have to be repeated using a cut down secondary arm.
• Now
attach the gate bracket to the gate rail with
load and forces the gate and operator provide.
(normally 10mm).
5
Firstly determine which gate rail the operator arm is to be mounted to.
the gate rail across to where the operator is to
Draw a horizontal line on the post or wall, which becomes the mounting
top mounting studs
are in line with your
of the bottom gate rail.
Ideally weld the mounting plate provided to the steel post and use extra
strengthening brackets/gussets if necessary to ensure a solidly fixed
mounting plate (i.e. strengthening brackets may be required if post i
s less
If mounting to masonry or similar, either weld tags onto the mounting plate
or as a last resort fix the operator straight to the wall preferably using suitable
chemical type anchors to ensure a firm mounting is obta
ined.
ixing without mounting plate ensure spacers (i.e. washers
or nuts)
are used between the wall and the operator to allow for
the cover to fit.
Lift operator into position and bolt to the mounting plate.
anticlockwise and position arms so they are approx.
off of being straight when the gate is fully closed.
the gate bracket is to be fixed onto the gate rail, ensuring both
open the gate and realign the gate bracket to the marked position to
ensure there is adequate side room for the arms to
swing. If not, the last 2
steps may have to be repeated using a cut down secondary arm.
attach the gate bracket to the gate rail with
bolts suitable to handle the
(normally 10mm).

6
E LECTRICAL C ONNECTIONS
Operators:-
•Connect the 3 motor wires to the motor terminals plus earth and shielded cable to the earth terminal.
•Connect the 3 low voltage limit switch wires to the terminal strip provided. If the run is over 8m and shielded cable
is used, connect shield to the earthed chassis.
•The common limit switch wire goes to the centre terminal.
C ONNECTION TO C ONTROL B OARD :-
Supply
Connect a non earth leakage protected 10A 240v supply to Din Rail terminals labelled A & N
Connect earth to earth terminal.
Motor Wires
Connect the shielded motor cable to Inverter terminals. Connect earth and shield to Earth Stud.
Control
Connect low voltage limit switch wires to limit switch terminals on circuit board. Note the common terminal and
open/close terminals for motor one and motor two. Connect the shield (if used) to earth.
Control Inputs
The P.E, OPN and STP inputs require a normally closed switch contact and therefore should be shorted to the COM
terminal if not used. This is done via bridging links already on the circuit board (bottom left corner) The CLS, OSC
and PED inputs require a normally open switch contact and therefore should be left unconnected if not used. All the
switch inputs of this control board including the limit switch inputs require a switch contact only. Do not connect any
switches which provide a voltage to the control board as this will damage the control board. If the inputs are 12/24v or
has long wiring associated with it use an IM-1 module to isolate it from the control board’s input. The IM-1 is
available from the manufacturer.
Powering Accessories
Accessories which require a 24v AC supply can be powered from the transformer output used to power the control
board via the isolated 24v AC supply which is connected to the DIN rail terminals as labelled. However, the
transformer’s current capacity must be checked to allow for the extra power required by the accessories. Never use the
supply connected to the 24vAC supply terminals to power any accessory as this can interfere with the control boards
operation.
Locks & Lights
Use the lock output terminals on the din rail to switch the 12 volts to an electric lock (if fitted). The load
switched by the lock output terminals must not exceed 30v AC / DC @ 5Amps. If a electro magnetic lock is
used, change one wire on the control board lock output to the normally closed output. Use the light relay
module (if fitted) to switch the applied voltage to a light. The load switched by the light relay module must
not exceed 240v A.C / 30v DC @ 10 Amps.

7
M ODE S ELECTION
Using the mode selection dip-switches select the desired operating modes. Note the times associated with the
parameters marked with an * can be changed. The auto-close times can be changed using the procedure in the
following section. See the detailed installation manual for details on how to change the other parameters.
P OSITION 1 Synchronising Delay
OFF - No delay
ON - Motor 1 starts to open 2 seconds* before Motor 2 and Motor 2 starts to close 2 seconds* before Motor 1.
P OSITION 2 Pulse Lock Output
OFF - Lock output is activated for the entire motor drive cycle.
ON - Lock output pulses for 0.3 seconds* at the start of each drive cycle.
P OSITION 3 Light Outputs Warning
OFF - Optional light module controls a light with timer which turns light off after 60seconds*.
ON - Optional light module controls a warning light which activates whenever motors are on.
P OSITION 4 Swipe Mode (OSC Input)
OFF - OSC input terminal has standard Open, Close, Stop action.
ON - OSC input terminal will only open the door/gate. The input also resets the P.E triggered
auto-close mode so that the P.E input will need to be triggered again before a P.E auto-
close cycle will be initiated.
P OSITION 5 M 2 Outputs Status
OFF - The M2 output controls second motor
ON - The M2 output controls status lights
P OSITION 6 P.E Stops Close Cycle
OFF - Activating the P.E input while motors are closing causes the motors to reverse.
ON - Activating the P.E input while motors are closing causes the motors to stop but not reverse.
P OSITION 7 P.E Stops Open Cycle
OFF - Activating the P.E input while motors are opening is ignored by the controller.
ON - Activating the P.E input while motors are opening causes the motors to stop.
P OSITION 8 P.E Triggered Auto Close
OFF - Not selected
ON - Selects the P.E triggered auto-close mode which causes the motors to auto-close if the P.E input is activated
then released. (Auto-close delay time is 0 seconds*)
P OSITION 9 Pedestrian Auto-Close
OFF - No pedestrian access auto-close
ON - Selects auto-close in the pedestrian access mode. (Auto-close delay time is 15 seconds*)
P OSITION 10 Standard Auto Close
OFF - Not selected
ON - Selects standard auto-close mode which will close the motors after fully opening.(Auto-close delay time is 30
seconds*)

8
Setting Cycle Timers & Auto Close Times
The control board has pre-set cycle times which are used to set the maximum time the controller will drive the motors
in the open and closed directions. The pre-programmed time for the open and close cycle timer’s is 60 seconds. The
control board also has a pre-set pedestrian access time of 5 seconds which is intended to open the motor connected to
M1 output only part way. If these default times do not suit your needs simply use the procedure below to adjust them.
Note the same procedure can be used to adjust the auto-close times.
1. Place the slide switch into the “set” position
2. Adjust the timer’s value by pressing and holding the required push button for the desired time.
3. Repeat step 2 for the next timer (if desired).
4. Place the slide switch back into the “RUN” position.
5. Test operation.
Make sure that the slide switch is placed back into the “RUN” position before testing the new timer value.
As you can see the procedure used to set each timer’s value is the same only the push button used changes. Each push
button is clearly labelled underneath as to which timer’s value it sets. Note when setting the OPEN, CLOSE and
PEDESTRIAN cycle times the controller will drive the motors as if a “real” cycle is being executed. The difference
being that the motors will stop as soon as the button is released or the limit switches are reached. The OPN status LED
on the control board will flash at 1 second intervals to assist setting times. Note when setting the OPEN and CLOSE
cycle times when limit switches are used, release the push button a few seconds after the limit switch cuts motor
power. This allows for the motors to slow down over the life of the operators without the need to adjust again.
V ARIABLE S PEED D RIVE ( INVERTER )
•The variable speed drive unit will, for each motor, ramp up the speed of the operator and then ramp down prior to
closing. It must be remembered that the limit switches are to be set in a position which initiates the ramp down
time. Therefore, the limit switches need to operate much sooner than when there is no variable speed drive unit.
•The accelerate and decelerate times have been set in the factory for the normal
installation but can be changed if necessary. Similarly, the speed that the gate
operates at has also been set but can be changed (up to approx 70Hz).
•NOTE changing the speed will change the position the gate will end up in its fully
closed and open position. (Unless limit switch cams are also adjusted accordingly).
Accelerate time (FN01) 5.0sec
Decelerate time (FN02) 2.5 sec
Opening Frequency 50Hz
Closing Frequency (FN08) 30Hz
To change accelerate time:
Press DSP/FUN button
Use arrows to select FN01
Press DATA/ENT
Use arrows to select new time
Press DATA/ENT
Press DSP/FUN
•To change decelerate time: As above except select FN02
•To change closing speed: As above except select FN08
•Opening speed of operator: When display is flashing and showing Hz, use arrows to raise or lower the Hz figure.
NOTE: Frequency upper limit has been set to 70Hz.

9
5. C OMMISSIONING
•Position the gate so it is half way, tighten manual release knob to the point where the gate will just start to be
driven but the clutch will slip if the gate accidentally hits the gate stop too hard while setting up the limits.
•Power up board and with gate in the half way position, press transmitter or manual control switch so operator
drives gate.
•The first pulse will always open gate green open LED will flash (top right hand corner) if it does not, then reverse
two of the motor wires. Once the gate reaches its full open position, the green led will stay on, also on closing,
the red close led will flash while closing and then stay on once reaching it`s
full open position.
•If dual gates, leave one side disconnected (by putting both cams on limit switches) so adjustment can be done on
one side at a time. Once each side is set, you can run both gates together then do final adjustments to suit.
•Check which limit switch stops gate in each direction and adjust cams so gate will stop in the fully open and
closed positions.
•Limit switches should not switch off the gates too soon (before reaching the stops) and conversely not too late, so
the torque limiter is operating.
•Once happy with limits settings, now set the travel time. Change the run/set switch (mode selection 1 switch) to
set. Once in set, run the gate from either the full open or closed position by pressing either the opn (open), or the
cls (close) buttons. Keep the button pressed for the complete travel distance of the gate then release approx 5
seconds after the gate has stopped in its full open or closed position. This has to done for both the open and close
cycles.
•Tighten manual release knob and check that the torque limiter slips if there is an obstruction in the way of the gate
but there is enough drive to overcome environmental conditions etc.
•Check that all safety devices work as designed and the external locks etc lock the gate.
•Install cover using screws screwed in the front and side to hold cover firm.
•Provide full details to the owner concerning the operation, relevant maintenance and disconnect details.

10

8. M ANUAL R ELEASE I
NSTRUCTIONS
•
Turn power off to the control box and isolate. Using key to open side door on gate operator cover,
•
Turn knurled disc anticlockwise for arm
•
If a magnetic lock is fitted, turn off the power to the control box.
•
If an electric lock is fitted, release with the electric lock key provided.
•
The gate will now open manually. Ensure g
something.
•
To engage drive, turn knurled knob clockwise until tight. Close and lock cover door with key.
NSTRUCTIONS
Turn power off to the control box and isolate. Using key to open side door on gate operator cover,
Turn knurled disc anticlockwise for arm
to be released from gearbox.
If a magnetic lock is fitted, turn off the power to the control box.
If an electric lock is fitted, release with the electric lock key provided.
The gate will now open manually. Ensure g
ate is held firm so it does not close on someone or
To engage drive, turn knurled knob clockwise until tight. Close and lock cover door with key.
12
Turn power off to the control box and isolate. Using key to open side door on gate operator cover,
ate is held firm so it does not close on someone or
To engage drive, turn knurled knob clockwise until tight. Close and lock cover door with key.

9. M AINTENANCE D
ETAILS
WARNING!
Failure to maintain equipment may
result in injury or death and/or damage to property and equipment
Recommended maintenance to be performed on the operator and gate are as follows:
Operator performs over 150 cycles a day
Operator performs between 100-
150 cycles a day
Operator performs between 50-
99 cycles a day
Operator performs between 20-
49 cycles a day
Operator performs under 20 cycles a day
Date: ................................
................................
Site Name:................................
................................
Site Address: ................................
................................
................................................................
................................
Before commencing maintenance on the
inadvertently.
Gate hinges in good condition and oiled/greased
Gate swings freely
................................
Gate stops in good condition
................................
Gate operator mounting bolts tight
All arm joints
moving freely with nylock nuts tight on bolt
No oil leaks from gearboxes
................................
Gearbox drive cogs tight on shafts
Gearbox mounting bolts/nuts tight
Inside operator and control box clean
‘Baygon’ Surface Spray around operator and control box (not on electronics)
Torque limiter chain slightly oiled
All electrical connections tight
Limit Switches operate in appropriate positions
Ext
ernal safety devices work effectively
External locks operate correctly
General operation i.e. speed, auto close etc normal
Arm taper lock grub screws tight
Wash down of control box and cover (
Comments ................................
................................
................................................................
................................
Service performed by
.............................................................................................................................
ETAILS
result in injury or death and/or damage to property and equipment
Recommended maintenance to be performed on the operator and gate are as follows:
-
each month
150 cycles a day
every 2
month
99 cycles a day
every 4 months
49 cycles a day
every 6 months
every 12 months
................................
..............................
................................
................................
................................
................................
................................
................................
................................
................................
................................
operator, isolate the electrical supply to ensure operator will not run
Gate hinges in good condition and oiled/greased
................................
...................
................................
................................
................................
................................
................................
...................
Gate operator mounting bolts tight
................................
................................
moving freely with nylock nuts tight on bolt
................................
................................
................................
...................
Gearbox drive cogs tight on shafts
................................................................
..........
Gearbox mounting bolts/nuts tight
................................................................
..........
Inside operator and control box clean
................................
................................
‘Baygon’ Surface Spray around operator and control box (not on electronics)
Torque limiter chain slightly oiled
................................................................
..........
All electrical connections tight
................................................................
................
Limit Switches operate in appropriate positions
................................
.....................
ernal safety devices work effectively
................................
................................
External locks operate correctly
................................................................
..............
General operation i.e. speed, auto close etc normal
................................
................
Arm taper lock grub screws tight
................................................................
............
Wash down of control box and cover (
particularly nea
r corrosive/sea environments)
................................
................................
................................
................................
................................
................................
.............................................................................................................................
13
result in injury or death and/or damage to property and equipment
each month
month
every 4 months
every 6 months
every 12 months
................................
.........................
................................
.....................
................................
...........
operator, isolate the electrical supply to ensure operator will not run
...................
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................................
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...................
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................................
......... 
................................
... 
...................
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..........

..........

................................
..... 
‘Baygon’ Surface Spray around operator and control box (not on electronics)
..... 
..........

................

.....................

................................

..............

................
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............
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r corrosive/sea environments)

................................
.........................
................................
...........
.............................................................................................................................
............

14
10. W ARRANTY
a. Gate Drive Systems Australia warrants that the goods manufactured by it shall be free from defect in manufacture
for a period of 12 months from the date of invoice. Should any fault occur within that period as a result of faulty
workmanship or materials, Gate Drive Systems Australia will make all necessary repairs, or at its discretion
replace the product at no charge to the Customer except for installation and freight. The appropriate Serial
Number must be quoted for all warranty claims.
b. For the goods not manufactured by Gate Drive Systems Australia, we shall pass on the manufacturers warranty to
the Customer from the date of invoice. It is the manufacturers discretion to repair or replace goods deemed to be
defective as a result of faulty workmanship or materials.
c. All goods must be returned to Gate Drive Systems Australia or its representative for inspection or testing to assess
if a claim is justified. It is the responsibility and at the cost of the Customer, to return the goods for inspection
and freight costs are the responsibility of the Customer.
d. The warranty is negated and will not apply in the following circumstances:-
i. If no proof of date of purchase can be produced.
ii. If the product has been used in a manner beyond its design parameters.
iii. If the product is tampered with or repaired by personnel not authorised to do so.
iv. In respect of loss or damage caused by rough treatment.
v. If the product is not used and maintained in accordance with instructions or recommendations listed in this
Installation and Maintenance Manual.
vi. In respect of loss or damage caused by an Act of God or any other cause not within the manufacturers
control.
e. Goods returned under warranty for repair or testing will incur a charge to be fixed by the manufacturer if no fault
is found.
f. The Customer shall bear freight charges for removing and returning the goods for inspection and for the delivery
and installation of any replacement or repaired product from a justified warranty claim.
g. Save for the express conditions and warranties herein contained all other conditions or warranties (whether as the
quality, fitness for purpose or any other matter) expressed or implied by statute, common law, equity, trade
custom, usage or otherwise are hereby expressly excluded provided that nothing in these terms and conditions
shall exclude or limit any breach or condition implied by law, the exclusion or limitation of which is not
permitted by law.