GE VersaMax IC200PWR001 User manual

GE
Intelligent Platforms
Programmable Control Products
VersaMax*
Modules, Power Supplies and
Carriers
User Manual
, GFK-1504N
August
2014

These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met
during installation, operation, and maintenance. The information is supplied for informational purposes only, and GE makes no warranty
as to the accuracy of the information included herein. Changes, modifications, and/or improvements to equipment and specifications are
made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or
improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel
familiar with the GE products referenced herein.
This document is approved for public disclosure.
GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this document
does not provide any license whatsoever to any of these patents.
GE provides the following document and the information included therein as is and without warranty of any kind, expressed or implied,
including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose.
For further assistance or technical information, contact the nearest GE Sales or Service Office, or an authorized GE Sales
Representative.
Revised: Aug 2014
Issued: Sept 2006
Copyright © 2006 - 2014 General Electric Company, All rights reserved.
* Indicates a trademark of General Electric Company and/or its subsidiaries. All other
trademarks are the property of their respective owners.
Refer to the section, Contact Information for support on this
product .

Contact Information
If you purchased this product through an Authorized Channel Partner, contact the seller
directly.
General Contact Information
Online technical support and GlobalCare http://www.ge-ip.com/support
Additional information http://www.ge-ip.com/
Solution Provider [e-mail]
Technical Support
If you have technical problems that cannot be resolved with the information in this guide,
contact us by telephone or email, or on the web at www.ge-ip.com/support.
Americas
Online Technical Support www.ge-ip.com/support
Phone [phone]
International Americas Direct Dial 1-780-420-2010 (if toll free 800 option is unavailable)
Technical Support Email support.i[email protected]
Customer Care Email [e-mail]
Primary language of support English
Europe, the Middle East, and Africa
Online Technical Support
www.ge-ip.com/support
Phone
[phone]
EMEA Direct Dial [phone] (if toll free 800 option is unavailable
or dialing from a mobile telephone)
Technical Support Email
[e-mail]
Customer Care Email
customercare.emea.[email protected]
Primary languages of support
English, French, German, Italian, Czech, Spanish
Asia Pacific
Online Technical Support www.ge-ip.com/support
Phone
[phone]
[phone] (India, Indonesia, and Pakistan)
Technical Support Email [e-mail] (China)
support.j[email protected]om (Japan)
support.i[email protected]om (remaining Asia customers)
Customer Care Email [e-mail]
[e-mail] (China)

Contents
GFK-1504N iii
Introduction..........................................................................................1-1
Getting Started............................................................................................. 1-1
The VersaMax Family of Products............................................................... 1-3
CPU Modules for VersaMax PLCs............................................................... 1-4
Network Interface Units................................................................................ 1-6
Power Supplies............................................................................................ 1-8
I/O Modules.................................................................................................. 1-9
Discrete Module Point LEDs........................................................................ 1-9
Carriers ...................................................................................................... 1-13
Expansion Modules.................................................................................... 1-15
Communications Modules.......................................................................... 1-17
VersaMax General Product Specifications ................................................ 1-19
Installation............................................................................................2-1
Preinstallation Check ................................................................................... 2-2
Thermal Considerations............................................................................... 2-4
DIN Rail and Panel Mounting....................................................................... 2-5
Installing an Expansion Transmitter Module................................................ 2-7
Installing a Power Supply........................................................................... 2-12
System Wiring Guidelines.......................................................................... 2-14
System Grounding ..................................................................................... 2-19
Installing Wiring for I/O Devices................................................................. 2-20
Installing Modules ...................................................................................... 2-39
Power Supplies .......................................................................................3-1
IC200PWR001 24VDC Power Supply......................................................... 3-2
IC200PWR002 24VDC Expanded 3.3 V Power Supply .............................. 3-4
IC200PWR011 and IC200PWR012 24VDC Isolated Power Supplies ........ 3-6
IC200PWR101 120/240VAC Power Supply ................................................ 3-9
IC200PWR102 120/240VAC Expanded 3.3V Power Supply .................... 3-11
IC200PWR201 12VDC Power Supply....................................................... 3-13
IC200PWR202 12VDC Expanded 3.3 V Power Supply ............................ 3-15
Carriers.................................................................................................4-1
IC200CHS001 Barrier-Style I/O Carrier....................................................... 4-2
IC200CHS002 Box-Style I/O Carrier ........................................................... 4-5
IC200CHS003 Connector-Style I/O Carrier................................................. 4-8
IC200CHS005 Spring-Style I/O Carrier ..................................................... 4-11
IC200CHS022 Compact Box-Style I/O Carrier.......................................... 4-14

Contents
iv VersaMax Modules, Power Supplies and Carriers GFK-1504N
IC200CHS025 Compact Spring-Style I/O Carrier...................................... 4-17
IC200CHS006 Communications Carrier.................................................... 4-20
IC200PNS001 and IC200PNS001 PROFINET Scanner Carriers ............. 4-21
IC200PWB001 Power Supply Booster Carrier .......................................... 4-23
Interposing Terminals and Auxiliary I/O Terminal Strips..........................5-1
IC200CHS011 Barrier-Style Interposing I/O Terminals.............................. 5-2
IC200CHS012 Box-Style Interposing I/O Terminals.................................... 5-4
IC200CHS014 Thermocouple Compensation Box-Style Interposing
I/O Terminals................................................................................................ 5-6
IC200CHS015 Spring-Style Interposing I/O Terminals................................ 5-8
IC200CHS101, Main Base IC200CHS102, Expansion Base
Disconnect-Style Interposing I/O Terminals .............................................. 5-10
IC200CHS111, Main Base IC200CHS112, Expansion Base
Relay-Style Interposing I/O Terminals....................................................... 5-14
IC200CHS121, Main Base IC200CHS122, Expansion Base
Fuse-Style Interposing I/O Terminals ........................................................ 5-20
IC200TBM001: Barrier-Style Auxiliary I/O Terminal Strip.......................... 5-24
IC200TBM002 Box-Style Auxiliary I/O Terminal Strip ............................... 5-25
IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip........................... 5-26
Expansion Modules .................................................................................6-1
IC200ETM001 Expansion Transmitter Module............................................ 6-2
IC200ERM001 Expansion Receiver Module, Isolated................................. 6-7
IC200ERM002 Expansion Receiver Module, Non-isolated....................... 6-14
Discrete Input Modules...........................................................................7-1
IC200MDL140 Input Module, 120VAC 8 Points .......................................... 7-2
IC200MDL141 Input Module, 240VAC 8 Points .......................................... 7-5
IC200MDL143 Input Module, 120VAC Isolated 8 Points............................. 7-8
IC200MDL144 Input Module, 240VAC Isolated 4 Points........................... 7-11
IC200MDL240 Input Module, 120VAC 16 Points ...................................... 7-14
IC200MDL241 Input Module, 240VAC16 Points ....................................... 7-18
IC200MDL243 Input Module, 120VAC Isolated 16 Points......................... 7-22
IC200MDL244 Input Module, 240VAC Isolated 8 Points........................... 7-26
IC200MDL631 Input Module, 125VDC Pos/Neg Logic Isolated 8 Points.. 7-29
IC200MDL632 Input Module, 125VDC Pos/Neg Logic Isolated 16 Points 7-32
IC200MDL635 Input Module, 48VDC Pos/Neg Logic Grouped 16 Points. 7-36
IC200MDL636 Input Module, 48VDC Pos/Neg Logic Grouped 32 Points. 7-39
IC200MDL640 Input Module, 24VDC Pos/Neg Logic 16 Points................ 7-43

Contents
GFK-1504N Contents v
IC200MDL643 Input Module, 5/12VDC Pos/Neg Logic Grouped
16 Points .................................................................................................... 7-46
IC200MDL644 Input Module, 5/12VDC Pos/Neg Logic Grouped
32 Point...................................................................................................... 7-50
IC200MDL650 Input Module, 24VDC Pos/Neg Logic 32 Points................ 7-54
Discrete Output Modules ........................................................................8-1
IC200MDL329 Output Module, 120VAC 0.5 Amp, Isolated 8 Points .......... 8-2
IC200MDL330 Output Module, 120VAC 0.5 Amp, Isolated 16 Points ........ 8-6
IC200MDL331 Output Module, 120VAC 2.0 Amp, Isolated 8 Points ........ 8-10
IC200MDL730 Output Module, 24VDC Positive Logic 2.0 Amps,
w/ESCP 8 Points........................................................................................ 8-14
IC200MDL740 Output Module, 12/24VDC Positive Logic 0.5 Amp,
16 Points .................................................................................................... 8-17
IC200MDL741 Output Module, 24VDC Positive Logic 0.5 Amp,
w/ESCP 16 Points...................................................................................... 8-21
IC200MDL742 Output Module, 24VDC Positive Logic 0.5 Amp,
w/ESCP 32 Points...................................................................................... 8-25
IC200MDL743 Output Module, 5/12/24V DC Negative Logic 0.5 Amp,
16 Points .................................................................................................... 8-29
IC200MDL744 Output Module, 5/12/24VDC Negative Logic 0.5 Amp,
32 Points................................................................................................... 8-32
IC200MDL750 Output Module, 12/24VDC Positive Logic 0.5 Amp,
32 Points .................................................................................................... 8-36
IC200MDL930 Output Module, Relay 2.0 Amp Isolated Form A
8 Points ...................................................................................................... 8-40
IC200MDL940 Output Module, Relay 2.0 Amp, Isolated Form A
16 Points .................................................................................................... 8-44
Discrete Mixed Modules ..........................................................................9-1
IC200MDD840 Mixed Module, 24VDC Positive Logic Input
20 Points / Output Relay 2.0 Amp 12 Points .............................................. 9-2
IC200MDD842 Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped
w/ESCP 16 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points....... 9-6
IC200MDD843 Mixed Module, 24VDC Positive Logic Input Grouped
10 Points / Output Relay 2.0A per Point Grouped 6 Points...................... 9-13
IC200MDD844 Mixed Module, Output 12/24VDC Pos. Logic 0.5A
16 Points / Input 24 VDC Pos/Neg Logic Grouped 16 Points................... 9-17
IC200MDD845 Mixed Module, Output Relay 2.0A Isolated
8 Points / Input 24VDC Pos/Neg Logic Grouped 16 Points...................... 9-23
IC200MDD846 Mixed Module, Output Relay 2.0A per Pt Isolated
8 Points / Input 120VAC Grouped 8 Points .............................................. 9-30

Contents
vi VersaMax Modules, Power Supplies and Carriers GFK-1504N
IC200MDD847 Mixed Module, Output Relay 2.0A per Pt Isolated
8 Points / Input 240VAC Grouped 8 Points ............................................... 9-34
IC200MDD848 Mixed Module, Output 120VAC 0.5A per Pt Isolated
8 Points / Input 120VAC Grouped 8 Points .............................................. 9-38
IC200MDD849 Mixed Module Output Relay 2.0A per Pt Isolated
8 Points / Input 120VAC Isolated 8 Points................................................ 9-43
IC200MDD850 Mixed Module, Output Relay 2.0A per Pt Isolated
8 Points / Input 240VAC Isolated 4 Points................................................ 9-47
IC200MDD851 Mixed Module, Output 12/24VDC Positive Logic Grouped
16 Points / Input 5/12VDC Pos/Neg Logic Grouped 16 Points................. 9-51
Analog Input Modules ...........................................................................10-1
IC200ALG230 Analog Input Module, 12 Bit Voltage/Current 4 Channels. 10-2
IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation,
8 Channels................................................................................................. 10-9
IC200ALG260 Analog Input Module, 12 Bit Voltage/Current 8 Channels10-17
IC200ALG261 Analog Input Module, 15 Bit Differential Voltage
8 Channels............................................................................................... 10-24
IC200ALG262 Analog Input Module, 15 Bit Differential Current
8 Channels............................................................................................... 10-29
IC200ALG263, IC200ALG265 Analog Input Module, 15 Bit Voltage
15 Channels............................................................................................. 10-34
IC200ALG264, IC200ALG266 Analog Input Module, 15 Bit Current
15 Channels............................................................................................. 10-39
Analog Output Modules ........................................................................11-1
IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels........... 11-2
IC200ALG321 Analog Output Module, 12 Bit Voltage 0 to 10VDC
4 Channels................................................................................................. 11-9
IC200ALG322 Analog Output Module, 12 Bit Voltage -10 to +10VDC
4 Channels............................................................................................... 11-15
IC200ALG325 Analog Output Module, 13 Bit Voltage 8 Channels ......... 11-21
IC200ALG326 Analog Output Module, 13 Bit Current, 8 Channels......... 11-28
IC200ALG327 Analog Output Module, 13 Bit Voltage 12 Channels ....... 11-34
IC200ALG328 Analog Output Module, 13 Bit Current, 12 Channels....... 11-41
IC200ALG331 Analog Output Module, 16 Bit Voltage/Current,
1500VAC Isolation, 4 Channels............................................................... 11-48

Contents
GFK-1504N Contents vii
Analog Mixed I/O Modules.....................................................................12-1
IC200ALG430 Analog Mixed Module, 12 Bit Input Current 4 Channels
and Output Current 2 Channels................................................................ 12-2
IC200ALG431 Analog Mixed Module, 12 Bit 0 to 10VDC Input
4 Channels and Output 2 Channels........................................................... 12-9
IC200ALG432 Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels
and Output 2 Channels............................................................................ 12-17
Mixed Discrete/High-Speed Counter Module .........................................13-1
IC200MDD841: Mixed Module, 24VDC Positive Logic Input
20 Points / Output 12 Point / (4) High Speed Counter,
PWM, or Pulse Train Configurable Points ................................................. 13-2
Temperature Sensing Modules .........................................................14-1
IC200ALG620 Analog Input, 16 Bit RTD, 4 Channels............................... 14-2
IC200ALG630 Analog Input, 16 Bit Thermocouple, 7 Channels ............. 14-10
Accessories...........................................................................................15-1
IC200ACC301 I/O Filler Module ................................................................ 15-2
IC200ACC302 Input Simulator................................................................... 15-3
IC200ACC303 I/O Shorting Bar................................................................. 15-4
Panel Mounting Dimensions...................................................................A-1
Thermal Considerations...............................................................................A-2
Panel-Mounting Details................................................................................A-3
Module Space Requirements.......................................................................A-4
Module Sizes................................................................................................A-5
Mounting Dimensions Example .................................................................A-11
Relay Contact Ratings............................................................................B-1
Power Supply Load Requirements ..........................................................C-1
I/O Module Keying Summary..................................................................D-1
Compatibility Matrix .............................................................................. E-1

GFK-1504N 1-1
Introduction
Getting Started
Read this chapter first to learn about the basics of VersaMax I/O. To locate
detailed information, refer to the following section, Guide to the VersaMax
Document Set.
Guide to the VersaMax Document Set
This manual contains descriptions of the many VersaMax I/O and option
modules, power supplies, and carriers.
Installation procedures are described in Chapter 2.
The rest of the chapters in this manual describe the wide variety of VersaMax
I/O modules, carriers, and accessories that are available.
Power Supplies: chapter 3
Carriers: chapter 4
Interposing Terminals and Terminal Strips: chapter 5
Expansion Modules: chapter 6
Discrete Input Modules: chapter 7
Discrete Output Modules: chapter 8
Discrete Mixed Modules: chapter 9
Analog Input Modules: chapter 10
Analog Output Modules: chapter 11
Analog Mixed Modules: chapter 12
Discrete Mixed/High Speed Counter Module: chapter 13
Temperature-sensing Modules: chapter 14
Accessories: chapter 15
The appendices to this manual contain detailed reference information.
Chapter
1

1-2 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N
1
Related VersaMax Manuals
For more information about VersaMax products, consult the following manuals.
GFK-1503, VersaMax PLC
System Manual
Describes the installation and operation of the PLC System. This
manual also contains general information about CPU operation and
program features.
GFK-1860, VersaMax Ethernet
Network Interface Unit User’s
Manual
Describes the installation and operation of the Ethernet NIU. The
Ethernet NIU interfaces an I/O station of VersaMax modules to an
Ethernet Network.
GFK-1533, VersaMax
DeviceNet Modules User’s
Manual
Describes the installation and operation of the DeviceNet NIU and
DeviceNet Network Communications Module.
The DeviceNet NIU interfaces an I/O station of VersaMax modules to
a DeviceNet Network. It operates as a slave on the network.
The DeviceNet Network Communications Module can operate as a
master or slave on the DeviceNet network.
GFK-1534, VersaMax Profibus
Network Modules User’s
Manual
Describes the installation and operation of the Profibus Network
Interface Unit and Profibus Network Slave Module.
The Profibus NIU interfaces an I/O station of VersaMax modules to a
Profibus Network. It operates as a slave on the network.
The Profibus Network Slave Module operates as a slave on the
Profibus network.
GFK-1535, VersaMax Genius
Network Interface Unit User’s
Manual
Describes the installation and operation of the Genius NIU. The
Genius NIU interfaces an I/O station of VersaMax modules to a
Genius Network.
GFK-1697, VersaMax AS-i
Network Master Module User’s
Manual
Describes the installation and operation of the VersaMax AS-Interface
Network Master module (IC200BEM104), which can be used to
interface a VersaMax PLC or I/O station NIU to an AS-i network.
GFK-2571, VersaMax
PROFINET Scanner Manual
Describes the installation and operation of the VersaMax PROFINET
Scanner, which interfaces a remote node of VersaMax modules to a
PROFINET IO network.

GFK-1504N Chapter 1 Introduction 1-3
1
VersaMax Product Line
The VersaMax product line provides universally-distributed I/O that spans PLC
and PC-based architectures. Designed for industrial and commercial
automation, VersaMax I/O provides a common, flexible I/O structure for local
and remote control applications. The VersaMax PLC provides big-PLC power
with a full range of I/O and option modules. VersaMax I/O Stations with Network
Interface Modules make it possible to add the flexibility of VersaMax I/O to other
types of networks. VersaMax meets UL, CUL, CE, Class1 Zone 2 and Class I
Division 2 requirements.
As a scaleable automation solution, VersaMax I/O combines compactness and
modularity for greater ease of use. The 70-mm depth and small footprint of
VersaMax I/O enables easy, convenient mounting as well as space-saving
benefits. Modules can accommodate up to 32 points of I/O each.
The compact, modular VersaMax products feature DIN-rail mounting with up to
eight I/O and option modules per “rack” and up to 8 racks per VersaMax PLC or
VersaMax I/O Station system. Expansion racks can be located up to 750 meters
from the main VersaMax PLC or VersaMax I/O Station rack. Expansion racks
can include any VersaMax I/O, option, or communications module.
VersaMax provides automatic addressing that can eliminate traditional
configuration and the need for hand-held devices. Multiple field wiring
termination options provide support for two, three, and four-wire devices.
For faster equipment repair and shorter Mean-Time-To-Repair, the hot insertion
feature enables addition and replacement of I/O modules while a machine or
process is running and without affecting field wiring.

1-4 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N
1
CPU Modules for VersaMax PLCs
A VersaMax PLC consists of a group of VersaMax modules with a VersaMax
CPU and attached power supply in the first position.
VersaMax PLC CPU
power supply
VersaMax Modules
All VersaMax CPUs provide powerful PLC functionality. They are designed to
serve as the system controller for up to 64 modules with up to 2048 I/O points.
Two serial ports provide RS-232 and RS-485 interfaces for SNP slave and RTU
slave communications.
VersaMax CPUs are described in GFK-1503, VersaMax PLC User’s Manual.
This document also provides programming information for the VersaMax PLC.
Basic CPU Features
Programming in Ladder Diagram, Sequential Function Chart, and
Instruction List
Floating point (real) data functions
Non-volatile flash memory for program storage
Battery backup features for program, data, and time of day clock
Super capacitor provides power to memory for 1 hour
Over 1 hour, backup battery protects memory contents up to 6 months.
Backup battery has shelf life of 5 years when not in use.
Run/Stop switch
Embedded RS-232 and RS-485 communications

GFK-1504N Chapter 1 Introduction 1-5
1
Available VersaMax CPUs
CPU with Two Serial Ports, 34kB of Configurable Memory IC200CPU001
CPU with Two Serial Ports, 42kB of Configurable Memory IC200CPU002
CPU with Two Serial Ports, 128kB of Configurable Memory IC200CPU005
CPU with Two Serial Ports and Embedded Ethernet Interface,
128kB of Configurable Memory IC200CPUE05
RS485
PORT 2
RS232
PORT 1
CPU001
PORT 2
FORCE
PORT 1
FAULT
RUN
PWR
OK
RS485
PORT 2
RS232
PORT 1
CPU005
FAULT
RUN
PWR
OK
PORT 2
FORCE
PORT 1
CPU001
CPU002
CPU005
Status LEDs
Serial Ports
RS485
PORT 2
RS232
PORT 1
CPUE05
FAULT
RUN
PWR
OK
PORT 2
FORCE
PORT 1
PORT 1
LAN
STAT
ETHERNET
10 BASE T /
100 BASE TX
ETHERNET
RESTART
CPUE05
Ethernet Interface

1-6 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N
1
Network Interface Units
A VersaMax I/O Station consists of a group of VersaMax modules with a
VersaMax Network Interface Unit (NIU) module and attached power supply in
the first position.
VersaMax NIU
power supply
VersaMax Modules
The NIU provides I/O scanning and a communications interface, allowing a
group of VersaMax modules to function as an I/O station on a communications
bus. The power supply on the NIU provides power for the modules in the I/O
Station. Additional “booster” power supplies can be included in the system if
needed for modules with high current requirements.
A NIU module has connectors appropriate for its communications network type
and status LEDs. NIUs also have rotary dials that can be used to set
communications ID information and other parameters.
SHIELD OUT
SERIAL B2
SHIELD IN
SERIAL A2
SHIELD OUT
SERIAL B1
SHIELD IN
SERIAL A1
0
1
0
0
7
6
4
5
8
9
1
1
BAUD
RATE
SBA
X10
3
2
3
2
3
2
GBI001
BUS B
SBA ERR
I/O ENBL
FORCE
PWR
FAULT
OK
SBA
X1
U
N
A
N
Genius
®
NIU
IC200GBI001
Genius NIU

GFK-1504N Chapter 1 Introduction 1-7
1
Available VersaMax NIUs
Ethernet NIU IC200EBI001
Profibus NIU IC200PBI001
Genius NIU IC200GBI001
DeviceNet NIU IC200DBI001
Ethernet NIU
The Ethernet NIU (IC200EBI001) serves as the connection point between
VersaMax I/O modules and a single 10/100Base-T Ethernet network. The NIU
supports Modbus/TCP protocol. For information about the Ethernet NIU, refer to
GFK-1860, VersaMax System Ethernet Network Communications User’s
Manual.
DeviceNet NIU
The DeviceNet NIU (IC200DBI001) is a DeviceNet slave module. DeviceNet
supports a variety of communication structures including peer to peer, multi-
master and master/slave with broadcasting capabilities. Up to 64 nodes can be
connected to a DeviceNet network without bridging or routing. For information
about the DeviceNet NIU, refer to GFK-1533, VersaMax System DeviceNet
Network Communications User’s Manual.
Profibus NIU
The Profibus NIU (IC200PBI001) operates as a slave on a Profibus-DP
Network, automatically exchanging I/O, status, control, and diagnostic data with
a master device. The NIU is capable of handling up to 375 bytes of I/O data,
consisting of up to 244 bytes of discrete and analog input data and up to 244
bytes of discrete and analog output data. The system host can be any device
capable of operating as a bus master. For information about the Profibus-DP
NIU, refer to GFK-1534, VersaMax System Profibus Network Modules User’s
Manual (revision A or later).
Genius NIU
The Genius NIU (IC200GBI001) operates as a device on a Genius bus. The
NIU is capable of handling up to 128 bytes of discrete and analog input data and
128 bytes of discrete and analog output data. The system host can be any PLC
or computer capable of controlling the Genius bus. For information about the
Genius NIU, refer to GFK-1535, VersaMax System Genius Network Interface
Unit User’s Manual.

1-8 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N
1
Power Supplies
An AC or DC Power Supply module installs directly on the CPU or NIU. The
power supply provides +5V and +3.3V power to the modules in the station.
Additional power supplies can be installed on special booster carriers, if
needed, for systems where the number of modules creates the need for a
booster. The AC or DC power supply on the CPU or NIU and the power supply
that resides on the Booster carrier must share the same external power source.
IC200PWR001
VDC
+
INPUT
-
24 VDC, 11 W
POWER SUPPLY
NOT
USED
Available Power Supplies and Carrier
The following table lists the available VersaMax power supplies and carrier.
24VDC Power Supply
IC200PWR001
24VDC Expanded 3.3V Power Supply
IC200PWR002
120/240VAC Power Supply
IC200PWR101
120/240VAC Expanded 3.3V Power Supply
IC200PWR102
12VDC Power Supply
IC200PWR201
12VDC Expanded 3.3V Power Supply
IC200PWR202
Power Supply Booster Carrier
IC200PWB001
Power supplies are described in chapter 3 of this manual.

GFK-1504N Chapter 1 Introduction 1-9
1
I/O Modules
VersaMax IO and option modules are approximately 110 mm (4.3 in) by 66.8
mm (2.63 in) in size. Modules can be mounted either horizontally or vertically on
several types of available I/O Carriers. Modules are 50 mm (1.956 in) in depth,
not including the height of the carrier or the mating connectors.
66.8mm
(2.63in)
110mm
(4.33in)
Latch
Individual Point LEDS
on Discrete Modules
Field Power LED
indicates presence of
power from external
supply
OK LED indicates
presence of power from
VersaMax power supply
Color code:
Red: AC
Blue: DC
Gold: Mixed
Gray: Analog/other
Module
Description
1234567 831
FLD
PWR
OK
IC200MDL750
OUTPUT 12/24VDC
POS GRP .5A 32PT
OK
FLD
PWR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Q
Q
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
VersaMax I/O modules discussed in this manual are grouped into chapters by
module type. For more information about a specific module, refer to the Table of
Contents or Index for the module description.
Discrete Module Point LEDs
Individual point LEDs on discrete modules provide status information at a
glance. Laser markings on the module identify the LEDs. The positions of the
point LEDs always correspond to the module’s wiring diagram, whether the
module is simple:

1-10 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N
1
LEDs for Discrete Mixed
Module IC200MDD845
Q (output points)
Point numbers
I (input points)
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
OK
Q
I
OK
Wiring Diagram for Module
IC200MDD845
I1
I2
I3
I4
I5
I6
I7
I8
I9
I10
I11
I12
I13
I14
I15
I16
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
v
v
v
v
v
v
v
v
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
10
10
B
A
+
-
(+)
(-)
+
-
(+)
(-)
-
(+)
-
(+)
or more complex:
LEDs for Discrete Mixed
High-speed Counter Module
IC200MDD841
OK
1
2
3
4
5
6
7
8
9
10
11
12
17
18
19
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
FLD
PWR
Q/I
I
Q (Output points 1 - 12)
followed by
I (input points 17 - 20)
Point numbers
I (input points 1 - 16)
Wiring Diagram for Mixed
High-speed Counter Module
IC200MDD841
1
A
B
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
11
12
13
14
15
16
17
18
10
10
I1
I2
I3
I4
I5
I6
I7
I8
9
I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
I20
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12

GFK-1504N Chapter 1 Introduction 1-11
1
Available I/O Modules
Discrete Input Modules
Input Module, 120VAC 8 Points IC200MDL140
Input Module, 240VAC 8 Points IC200MDL141
Input Module, 120VAC Isolated 8 Points IC200MDL143
Input Module, 240VAC Isolated 4 Points IC200MDL144
Input Module, 120VAC 16 Points IC200MDL240
Input Module, 240VAC16 Points IC200MDL241
Input Module, 120VAC Isolated 16 Points IC200MDL243
Input Module, 240VAC Isolated 8 Points IC200MDL244
Input Module, 125VDC Positive/Negative Logic Isolated 8 Points IC200MDL631
Input Module, 125VDC Positive/Negative Logic Isolated 16 Points IC200MDL632
Input Module, 48VDC Positive/Negative Logic Grouped 16 Points IC200MDL635
Input Module, 48VDC Positive/Negative Logic Grouped 32 Points IC200MDL636
Input Module, 24VDC Positive/Negative Logic 16 Points IC200MDL640
Input Module, 5/12VDC Positive/Negative Logic Grouped 16 Points IC200MDL643
Input Module, 5/12VDC Positive/Negative Logic Grouped 32 Point IC200MDL644
Input Module, 24VDC Positive/Negative Logic (32 Points IC200MDL650
Discrete Output Modules
Output Module, 120VAC 0.5 Amp, Isolated 8 Points IC200MDL329
Output Module, 120VAC 0.5 Amp, Isolated 16 Points IC200MDL330
Output Module, 120VAC 2.0 Amp, Isolated 8 Points IC200MDL331
Output Module, 24VDC Positive Logic 2.0 Amps, w/ESCP 8 Points IC200MDL730
Output Module, 12/24VDC Positive Logic 0.5 Amp, 16 Points IC200MDL740
Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 16 Points IC200MDL741
Output Module, 24VDC Positive Logic 0.5 Amp, w/ESCP 32 Points IC200MDL742
Output Module, 5/12/24V DC Negative Logic 0.5 Amp, 16 Points IC200MDL743
Output Module, 5/12/24VDC Negative Logic 0.5 Amp, 32 Points IC200MDL744
Output Module, 12/24VDC Positive Logic 0.5 Amp, 32 Points IC200MDL750
Output Module, Relay 2.0 Ampt Isolated Form A 8 Points IC200MDL930
Output Module, Relay 2.0 Amp, Isolated Form A 16 Points IC200MDL940

1-12 VersaMax Modules, Power Supplies and CarriersUser Manual GFK-1504N
1
Discrete Mixed I/O Modules
Mixed Module, 24VDC Positive Logic Input 20 Points / Output Relay 2.0 Amp 12 Points
IC200MDD840
Mixed Module, 24VDC Positive Logic Input 20 Points / Output 12 Point / (4) High Speed
Counter, PWM, or Pulse Train Configurable Points
IC200MDD841
Mixed Module, Output 24VDC Pos. Logic 0.5A Grouped w/ESCP 16 Points / Input 24VDC
Pos/Neg Logic Grouped 16 Points
IC200MDD842
Mixed Module, 24VDC Positive Logic Input Grouped 10 Points / Output Relay 2.0A per Point
Grouped 6 Points
IC200MDD843
Mixed Module, Output 12/24VDC Pos. Logic 0.5A 16 Points / Input 24 VDC Pos/Neg Logic
Grouped 16 Points
IC200MDD844
Mixed Module, Output Relay 2.0A Isolated 8 Points / Input 24VDC Pos/Neg Logic Grouped
16 Points
IC200MDD845
Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Grouped 8 Points
IC200MDD846
Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Grouped 8 Points
IC200MDD847
Mixed Module, Output 120VAC 0.5A per Pt Isolated 8 Points / Input 120VAC Grouped 8
Points
IC200MDD848
Mixed Module Output Relay 2.0A per Pt Isolated 8 Points / Input 120VAC Isolated 8 Points
IC200MDD849
Mixed Module, Output Relay 2.0A per Pt Isolated 8 Points / Input 240VAC Isolated 4 Points
IC200MDD850
Mixed Module, Output 12/24VDC Pos. Grouped 16 Pts / Input 5/12VDC Pos/Neg Grp16 Pts
IC200MDD851
Analog Input Modules
Analog Input Module,12 Bit Voltage/Current 4 Channels
IC200ALG230
Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, 8 Channels
IC200ALG240
Analog Input Module, 12 Bit Voltage/Current 8 Channels
IC200ALG260
Analog Input Module, 15 Bit Voltage Differential 8 Channels
IC200ALG261
Analog Input Module, 15 Bit Current Differential 8 Channels
IC200ALG262
Analog Input Module, 15 Bit Voltage 15 Channels
IC200ALG263
Analog Input Module, 15 Bit Current 15 Channels
IC200ALG264
Analog Input Module, 15 Bit Voltage 15 Channels, SIL2 Rated, Enhanced Diagnostics
IC200ALG265
Analog Input Module, 15 Bit Current 15 Channels, SIL2 Rated, Enhanced Diagnostics
IC200ALG266
Analog Input Module, 16 Bit RTD, 4 Channels
IC200ALG620
Analog Input Module, 16 Bit Thermocouple, 7 Channels
IC200ALG630
Analog Output Modules
Analog Output Module, 12 Bit Current, 4 Channels
IC200ALG320
Analog Output Module, 12 Bit Voltage 0 to 10VDC 4 Channels
IC200ALG321
Analog Output Module, 12 Bit Voltage -10 to +10VDC 4 Channels
IC200ALG322
Analog Output Module, 13 Bit Voltage 8 Channels
IC200ALG325
Analog Output Module, 13 Bit Current 8 Channels
IC200ALG326
Analog Output Module, 13 Bit Voltage 12 Channels
IC200ALG327
Analog Output Module, 13 Bit Current 12 Channels
IC200ALG328
Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels
IC200ALG331
Analog Mixed I/O Modules
Analog Mixed Module, 12 Bit Input Current 4 Channels and Output Current 2 Channels
IC200ALG430
Analog Mixed Module, 12 Bit 0 to 10VDC Input 4 Channels and Output 2 Channels
IC200ALG431
Analog Mixed Module, 12 Bit +/-10VDC Input 4 Channels and Output 2 Channels
IC200ALG432