GE Druck DPI612 User manual

GE
Measurement and Control
© 2015 General Electric Company. All Rights Reserved. Specifications are
subject to change without notice. GE is a registered trademark of General
Electric Company. Other company or product names mentioned in this
document may be trademarks or registered trademarks of their respective
companies, which are not affiliated with GE.
Druck DPI612
Portable Pressure Calibrator
Safety and Quick Start guide – 109M0089

Safety and Quick Start Guide Druck DPI612
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DPI612: Pressure Calibrator (Figure 1)
DPI612-PFX (pFlex Pneumatic Calibrator):
-950 mbar to 20 bar (-13.5 to 300 psi)
DPI612-PFP (pFlexPro Pneumatic Calibrator):
-950 mbar to 100 bar (-13.5 to 1500 psi)
DPI612-HFP (hFlexPro Hydraulic Calibrator):
0 to 1000 bar (0 to 15000 psi)
Operating Temperature Range:
-10 °C to +50 °C (+14 °F to +122 °F)
+10 °C to +30 °C (optimized calibration specification)
0 °C – 40 °C with optional mains power supply
Storage Temperature: -20 °C to +70 °C (-4 °F to +158 °F)
Humidity: 0 to 90 % Relative Humidity (RH)
Non-condensing
Power Supply: 100 – 260 V +/-10 %, 50 / 60 Hz AC, Output DC V=5 A,
1.6 A, CATII of IEC60364-4-443
Altitude: Up to 2000 m
Batteries (Rechargeable): LiIon 14.1Wh GE Part number: CC3800GE
Nominal voltage 3.7V 3800mAh Charge temperature: 0° to 40°C (32°
to 104°F) Discharge temperature: -10° to 60°C (14° to 140°F). Note: For
best battery performance, keep the temperature less than 60°C
(140°F).
Batteries (Non-rechargeable): 8 × AA Alkaline
Pressure Leak rates:
DPI612-PFX = 0.01 bar/min at 20 bar
DPI612-PFP = 0.02 bar/min at 100 bar
DPI612-HFP = 1 bar/min at 1000 bar
Vacuum Leak rates:
DPI612-PFX = 0.005 bar/min at 95% Vacuum
DPI612-PFP = 0.005 bar/min at 95% Vacuum
DPI612-HFP = n/a
Recommended Pressure Modules (PM620)
DPI612-PFX: 2 to 20bar (3 to 300 psi)
DPI612-PFP: 20 to 100bar (300 to 1500psi)
DPI612-HFP: 200 to 1000bar (3000 to 15000psi)

Safety and Quick Start Guide Druck DPI612
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GENERAL WARNINGS
•Before using this instrument, read and understand the “Safety” section,
the user manual and the instructions for the accessories / options /
equipment you are using it with.
•Read and understand the applicable local safety procedures.
•It is dangerous to ignore the specified warnings.
•It is dangerous to ignore the specified limits for the instrument or to use
the instrument when it is not in its normal condition. Use the applicable
protection and obey all safety precautions.
•Do not use the instrument in locations with explosive gas, vapor or dust.
There is a risk of an explosion.
•Do not use damaged equipment and use only original parts supplied by
the manufacturer.
ELECTRICAL WARNINGS
•To prevent electrical shocks or damage to the instrument, do not connect
more than 30 V between the terminals, or between the terminals and the
ground (earth).
•This instrument uses a Lithium Ion rechargeable battery pack or optional
standard AA size batteries. To prevent an explosion or fire, do not short
circuit, crush or disassemble.
•To prevent battery leakage or heat generation, only use the GE specified
battery, power supply and battery charger. Note: The power supply is only
specified for operation in the temperature range 0 to 40 °C (32 to 104 °F).

Safety and Quick Start Guide Druck DPI612
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CAUTIONS
•To prevent damage to the display, do not use sharp objects on the touch-
screen.
•Removal of power without appropriately shutting down the DPI612 can
lead to loss of date and time; if it happens re-set the date and time upon
re-start.
•To prevent damage to the DPI612 and PM620 module, only use it within
the specified pressure limit.
•To prevent damage to the instrument, do not allow dirt into the pressure
mechanism. Clean any attached equipment before connection.
•This instrument is not suitable for permanent outdoor installation.
1. OVERVIEW
Figure 1
The DPI612 is a battery-powered instrument for electrical measure and source
operations. You can use the touch-screen to display the different parameters.
The DPI612 instrument measures and displays, via user interchangeable
pressure modules, Pneumatic or Hydraulic Pressure/ Vacuum generated by
the instrument. The type and range of pressure generation is dependent on
the model selected.
DPI612- PFX
DPI612- PFP
DPI612- HFP

Safety and Quick Start Guide Druck DPI612
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Figure 2
Item 2.1
9
4
5
5.1
3
3.1
10
2.
1
12
9
5
10
12
2.1
11
4
9
5
4
3
12
2
3.1
10

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Figure 3

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1.1 PARTS LIST
Item
No. Description
1
ON or OFF button.
2
PFX only: Pneumatic volume adjuster.
2.1
PFP, HFP models only: Volume adjuster wheel with fold-in handle.
3
Pump mechanism.
3.1
PFX, PFP models only: Pressure/vacuum selector to set the pump operation: pressure (+),
vacuum (-).
4
Test port: To attach the device under test.
5
Pneumatic pressure release valve to release pressure in the system.
5.1
PFP models only: Pneumatic refill valve. Close it to seal off the device pressure and refill
the pressure mechanism.
6
CH1 connectors for: Voltage (V); Current (mA+, mA-); Switch operation.
7
Isolated CH2 connectors for: Voltage (V); 24 V loop power supply (24 Vo).
8
Liquid Crystal Display (LCD): Color display with touch-screen. To make a selection, lightly
tap on the applicable display area.
9
Optional accessory (not shown): Pressure connection for a relief valve (PRV). A blanking
plug is standard.
10
Pressure and electrical connections for a PM620 module (not shown):
DPI612 models PFX and PFP: Seal the pressure connection with a blanking plug (Part:
IO620-BLANK) or a PM 620 module.
DPI612 HFP models only: The pressure connection seals itself.
11
HFP models only: Hydraulic refill valve (not shown):Close it to seal off the device pressure
and refill the pressure mechanism with fluid.
12
Hand straps
13
+5 V DC power input socket. This supply also charges the optional battery pack.
14
USB type A connector for connections to external peripherals (USB flash memory or
optional external modules).
15
USB mini-type B connector for communication with a computer.

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2. EXTERNAL PRESSURE CONNECTION
Use an applicable method to seal the external pressure connections, and then
tighten to the applicable torque.
Maximum torque: ISO 228/1, 1/8 NPT: 35 Nm (26 lbf.ft)
ISO 228/1, G1/8: 25 Nm (18.4 lbf.ft)
Attach the pressure adaptor to the DPI612 and tighten to finger tight.
3. DPI612 PRE-CALIBRATOR – START OPERATIONS
3.1 Install the rechargeable battery
1. Remove the battery cover by unscrewing the retaining screw and lifting the
cover upwards.
2. Insert the CC3800GE rechargeable battery into the compartment as shown
in Figure 4.
3. Refit the battery cover by locating the lugs of the cover (A) at an angle into
the slots and close the compartment as shown in Figure 4.
4. Refit the battery cover retaining screw.
Figure 4

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4. POWER MODES
4.1 Power ON (See Figure 3)
From OFF – momentarily press the power button until the GE logo appears.
4.2 Power OFF
Press and Release the Power Button:
Select SWITCH OFF from the POWERDOWN OPTIONS window displayed.
Figure 5
Notes:
•SWITCH OFF can also be achieved by Pressing and holding the power
button until the screen is blank.
•Use Power OFF to preserve the battery capacity when the instrument is
not in use for extended periods of time.
4.3 Standby Mode
Press and Release Power button:
Select GO TO STANDBY from the POWERDOWN OPTIONS window displayed.
Note: Use Standby mode between the jobs to provide a quick start-up.
4.4 Power up from Standby Mode
When powered up from the standby mode, instrument always opens the last
screen shown before going to standby mode.

Safety and Quick Start Guide Druck DPI612
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5. DASHBOARD NAVIGATION
The application DASHBOARD allows quick selection of a function without
menus or special keys. The DASHBOARD icons represent the functional
applications of the DPI612, for example, the CALIBRATOR application. Touch
the appropriate icon to start the application.
When more choices are available than shown on the display, swipe a finger up
or down, left or right to scroll.
FIGURE 6
1) Swipe from right to left.
2) Touch the TASK menu.
3) Touch the TASK.
Figure 7