GE Druck MCX-II User manual

Druck MCX-II
Multi-Calibrator
User Manual K0320
GE
Sensing
Multi-Calibrator
Multikalibrator
Multi-calibrateur
99 Washington Street
Melrose, MA 02176
Fax [phone]
TestEquipmentDepot.com

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K0320 Issue No. 1
To measure pressures (optional)
Read pressure module MCX-PM
operation manual
Automatic calibration or testing
(optional)
Read Linkpak-W operation manual
To communicate with ‘smart’
instrumentation (optional)
Read "communicator" operation
manual
Table of Contents
Deutsch
Inhaltsverzeichnis ................................ 4
Français
Table des matières .............................. 6
Introduction
The MCX-II calibrator ............................. 8
Pressure Measurements and Calibrations
.............................................................. 8
Automatic Calibration.............................. 8
Digital Communicator ........................... 10
Standard Accessories........................... 10
Optional Accessories ............................ 10
Functionality
Parts identification ................................ 12
Screens to work with ............................ 18
Keys to work with .................................. 20
Power Sources
Power from internal batteries ............... 22
Changing from Alkaline to rechargeable
batteries ................................................. 26
Recharging............................................. 26
Operating from 115 V or 230V line
voltage (50 or 60 Hz) ............................ 28
Set-up
Date and Time Settings ........................ 30
Setting the clock to your local time.. 30
Setting the clock to your local date . 32
Temperature readings .......................... 34
Changing the temperature unit......... 34
Changing the temperature scale ...... 36
Language Setting............................... 38
Setting te language ........................... 38
Access code settings............................ 40
LCD screen viewing adjustments ........ 42
Setting the backlight automatic
shut-off mode ..................................... 42
Backlight on/off operation ................. 44
Screen contrast adjustment.............. 44
Bench or portable use ....................... 46
Keystroking ............................................ 48
Storing a key-pad operation sequence
............................................................ 48
Recalling a key-pad operation
sequence ............................................ 48
Clear key-stroking ............................. 50
To measure signals
General................................................... 52

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Millivolts ................................................. 52
Volts........................................................ 54
Milliamps/XMTR .................................. 54
Ohms ...................................................... 56
Frequency .............................................. 56
Pulse Counter Mode ............................. 58
Switch position change......................... 60
Circuit continuity tester......................... 62
To measure a thermocouple
Using compensation wires ................... 64
Using the standard test leads
(copper wires)........................................ 66
To measure a RTD
With the remote probe (optional)......... 68
Special Measurement Functions
Scaled readings..................................... 70
Setting up scaled readings (linear
relationship) ....................................... 70
Setting up scaled readings
(flow relationship) .............................. 72
Output of electrical signals
General................................................... 74
Set mode ............................................ 74
Output mode....................................... 76
Changing the output level ................. 76
Millivolts ................................................. 78
Volts........................................................ 80
Milliamps/XMTR .................................... 80
Ohms ...................................................... 82
Frequency .............................................. 82
Counter................................................... 84
To simulate a thermocouple
RTD Simulation
Excitation current .................................. 88
Special Output Functions
Step Mode .............................................. 92
Ramp Mode............................................ 94
Setting up the ramp mode ................ 94
To start/stop a ‘one shot’ ramp ........ 96
To start/stop ramp cycling ................ 96
Scaled readings..................................... 96
User Power supplies
Transmitter calibration
Setting up a calibration ....................... 100
To check or calibrate a transmitter ... 102
Temperature transmitter simulation
Setting up a simulation ....................... 104
To simulate a transmitter.................... 106
Programmable signal converter
Setting up a signal converter ............. 108
Ce Remarks
Ce Remarks ......................................... 110
Service, Repair and Parts
Recalibration of the MCX-II ................ 112
Cold juntion compensation
calibration ......................................... 114
Lithium cell replacement..................... 118
Fault finding procedures ..................... 120
Opening and closing the calibrator
housing ............................................. 120
Fault finding procedures ..................... 122
Spare parts list................................. 128
Specifications
Protocol for RS232 System Integration
.......................................................... 142
Warranty & Liability

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K0320 Issue No. 1
Introduction
The MCX-II calibrator
The Multi-Calibrator model MCX-II has
been designed for testing and
calibration of process instrumentation
and portable test equipment. The unit
provides data to comply with the
ISO9000 requirements for calibration.
The MCX-II can be used to measure
and output analog and digital signals
often used in an industrial
environment.
Also it can be used to simulate a
wide variety of temperature sensors.
Measurement and output/simulation
functions can be operated and read
simultaneously.
Pressure Measurements and Calibrations
A plug-in Pressure Module model
MCX-PM is optionally available for
pressure measurements and
calibration.
Automatic Calibration
To automate calibration routines and
to store calibration data the unit has
been provided with a memory card
slot.
For the same purpose the unit has a
RS232 cable connector to interface
directly with a Personal Computer.
To perform automatic calibration, in
the field or in the workshop, the MCX-
II is supported by Intecal software. The
software package and Memory Cards
are optionally available from your local
GE Sales Office or Distributor.

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Parts identification
1 POWER switch
Switch to put the calibrator
"ON" and "OFF".
2 CHG. (amber LED) charging
indicator
On when batteries are charged.
The indicator should not light
when non-rechargeable
batteries are installed.
3 EXT. (green LED) external
power indicator
On when calibrator is powered
from the optional line
adaptor/charger #13603.
4 EXT. POWER INPUT
Connector for external
power source.
Only suitable for optional line
adaptor/charger #13603.
5 Battery compartment cover
Release screws to get access
to batteries.
6 Battery selector switch
To select Alkaline or
Rechargeable batteries.
Remove protective sticker to
get access to the switch.
IMPORTANT: Switch position
must comply with installed battery
type.
Functionallity

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Functionallity
15 Pt100 PROBE
4-pole mini DIN female connector
for optional sensor.
16 Control and display panel
Rotatable unit to position best for
bench or portable use.
17 Auxilary Connectors
For use with pressure module
MCX-PM. [Do not make any other
connections to these terminals]
18 Shoulder strap (removable)
For portable use with adjustable
length.
19 VIEWING ANGLE adjustment
knob
To adjust LCD contrast.
20 BACKLIGHT Push button
Switches LCD backlight ON/OFF.
21 COMMUNICATOR TERMINALS
Connections for "smart"
Instrumentation. [Use is optional
with communicator card]
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX [phone] - TestEquipmentDepot.com

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Screens to work with
The MCX-II has four types of screen
display to work with:
•Menu Selection Screen
Offers selection of choices. Move
cursor with arrow keys to your choice.
•Set up Screen
Move cursor with arrow keys to fill in
the blanks.
•Working Screen
Displays readings of measured and
generated values. Output or simulated
temperatures are set with the
numerical key-pad or can be ramped up
and down in different ways.
NOTE:
After switching the calibrator
on, the screen will show:
•Serial Serial Number
•Firmware Firmware version
•Hart Hart Firmware
version
•Battery voltage/switch position
•Days left to next calibration
Functionallity

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Keys to work with
•The EXE key
Pressing this key will execute choices
or output level adjustments.
•The CE key
Press to cancel your previous key
operation or to correct a typing error.
•The NUMERICAL key-pad
Used to dial output levels or
simulated temperatures. Also used to
fill out levels and time settings for
special functions.
•The ARROW keys
Moves the cursor position and ramps
output levels up or down.
•The # key
Used to open the set-up menu.
•The DOC key
Used to access the documenting
functions.
•The 0 key
Changes the sign when display reads
all zeros.
Functionallity

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Power Sources
Power from internal batteries
Internal power is obtained from
6 x 1.5 V Alkaline batteries or 6 x 1.2 V
Rechargeable batteries, Model R14, Baby
or C size.
•Installation of the batteries
Switch the calibrator off before you
install new batteries. Release both
mounting screws of the battery
compartment cover. Open the
compartment and place the new
batteries in position as indicated
in the compartment. Check for clean
poles and contact plates before you
replace the batteries.
•Use of Alkaline batteries
(supplied as standard)
The calibrator is supplied with one set
of 6x Alkaline batteries. Check that
the Battery Selector Switch is in the
"alkaline" position before replacing the
batteries. Battery switch position will
be confirmed on the screen during
start-up of the calibrator.
Replace batteries when the screen
shows the blinking battery symbol.

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IMPORTANT:
Be sure that batteries are
inserted so that they are
placed correctly with respect
to the (+) and (-) indications in
the battery compartment. If
the batteries are not inserted
correctly, they may leak and
damage the calibrator.
Do not mix old and new
batteries, or batteries of
different types (such as
carbon and alkaline.)
If the calibrator is not to be
used for a long period of time,
take out the batteries.
Remove and dispose of
worn-out batteries.
Never attempt to recharge or
short-circuit the batteries.
Power Sources

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Power Sources
Changing from Alkaline to
Rechargeable batteries
Remove the Alkaline batteries.
Remove the switch protector sticker
and slide the switch to the "Ni-Cd"
position.
Place a new protector sticker to save
the new switch position. Install 6
rechargeable batteries (purchased
locally). Battery switch position will be
confirmed on the screen during start-
up of the calibrator. Recharge
batteries when the screen shows the
blinking battery symbol.
CAUTION:
Do not fit alkaline or other non-
rechargeable batteries after you
have changed the switch position to
"Ni-Cd".
Recharging
Use the Line Adaptor/Charger #13603
only; other equipment may cause
damage to the calibrator. Check the
indicated line volt switch in the
CHARGE position. Connect the
appropriate Adaptor/Charger plugs to
the line and to the calibrator. The
amber led CHG at the calibrator power
panel will now be on. As adaptor and
charger functions are fully
independent from each other, the
calibrator can be used while charging.
Recharging time from complete
discharge to fully charge is 14 hours.

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You may charge for periods longer
than 14 hours. Note that at lower
ambient temperatures the capacity of
Ni-Cd batteries is significantly lower. If
the batteries do not reach their normal
capacity after a 14 hours charging
period, cycle complete discharging
and charging for at least 2 times. If
batteries remain weak they should be
replaced. No particular brand of Ni-Cd
is recommended although cells rated
at 2.0 Ah have preference over
general available 1.8 Ah cells.
Operating from 115 V or 230V line voltage
(50 or 60 Hz)
Use the Line Adaptor/Charger #13603
only; other equipment may cause
damage the calibrator. Check the
indicated line voltage. Connect the
appropriate Line Adaptor/Charger
plugs to the line and to the calibrator.
The green led EXT at the calibrator will
now be on.
Power Sources
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX [phone] - TestEquipmentDepot.com

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Date and Time Settings
The MCX-II has been equipped with an
internal clock: to indicate how many
days are left before last calibration
expires and to record date and time
on the memory card. The clock has
been factory set to Paris time at the
date of calibration.
Setting the clock to your local time
Leave the cursor at NONE at the
INPUT and OUTPUT menu and press
the # key to open the set-up menu.
Select TIME. Press EXE again. Enter
the local time. Press EXE to accept
new time or press CE to leave the set-
up menu.
Set-up

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K0320 Issue No. 1
Setting the clock to your local date
Leave the cursor at NONE at the
INPUT and OUTPUT menu and press
the # key to open the set-up menu.
Select DATE. Press EXE again. Enter
date. Press EXE to accept new date or
press CE to leave the set-up menu.
Set-up

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Set-up
Temperature readings
Temperature simulations and
measurements can be shown in either
Celsius or Fahrenheit units. Factory
setting is Celsius. Readings are based
on either IPTS 68 or ITS 90
temperature scales.
Factory setting is ITS 90.
Changing the temperature unit
Leave the cursor at NONE at the
INPUT and OUTPUT menu and press
the # key to open the setup menu.
Select TEMP.SETTINGS and then the
temperature unit. Press EXE to
change.

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Changing the temperature scale
Leave the cursor at NONE at the
INPUT and OUTPUT menu and press
the # key to open the setup menu.
Select TEMP.SETTING and then
the temperature scale and press
EXE to change.
Select TEMP.SETTING and then
the temperature scale and press
EXE to change.
Set-up

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Set-up
Language Setting
The MCX-II has multilingual software.
The factory setting is ENGLISH.
Setting the Language
Leave the cursor at NONE at the
measure and source menu and press
# key to open the set-up menu.
Select SYSTEM and then LANGUAGE
and press EXE. Select required
language and press EXE. Press CE to
leave the set-up menu.

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Access code settings
The ACCESS CODE is programmable
by the customer. The following menus
are protected by this code;
ACCESS CODE
Calibration menu
(Electrical and pressure)
9410 is standard factory setting.
Leave the cursor at NONE at the
measure and source menu and press
# to open the set-up menu. Select
SYSTEM and press EXE. Select
ACCESS CODE and press EXE to
confirm. You are now in mode where
you can change the code. If applicable
the new code can be typed in and
confirmed by EXE. 0000 as code is
considered as no existing ACCESS
CODE.
NOTE: Registration of the
ACCESS CODE is essential.
Set-up
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
FAX [phone] - TestEquipmentDepot.com

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LCD screen viewing adjustments
Setting the backlight automatic shut
off mode
Leave the cursor at NONE at the
INPUT and OUTPUT menu and press
the # key to open the setup menu.
Select system and press EXE. Next
select the BACKLIGHT MODE and
press EXE.
The backlight timer can be set to
30 seconds, 5 minutes or off. select
appropriate choice and press EXE to
acknowledge. Press CE to leave the
setup menu.
NOTE: It is recommended to
switch the BACKLIGHT MODE on to
save batteries if the unit is mainly
used in the field.
Set-up

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Backlight on/off operation
Press the LIGHT key to switch the
backlight ON or OFF. Each key-pad
operation will postpone shut-off for
another time period.
Screen contrast adjustment
Turn the knob for best screen contrast.
Contrast may alter with different
viewing angles.
Set-up