GE DPI620G-IS User manual

User Manual Druck DPI 620G-IS
GE DigitalSolutions
Druck DPI620 Genii
Intrinsically Safe Calibrator
and Communicator Series
User Manual –116M5464
© 2016 General Electric Company. All Rights Reserved. Specifications are subject to
change without notice. GE is a registered trademark of General Electric Company. Other
company or product names mentioned in this document may be trademarks or
registered trademarks of their respective companies, which are not affiliated with GE
99 Washington Street
Melrose, MA 02176
Phone [phone]
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com

User Manual Druck DPI620G-IS
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Contents
1 Overview ...............................................................................................................10
1.1 Equipment in the Box....................................................................................10
1.2 Optional Items...............................................................................................11
1.3 Observance of the User Manual ..................................................................11
1.4 Safety ............................................................................................................12
General Safety Precautions...................................................................121.4.1
Operation in a Hazardous Environment ...............................................131.4.2
General Warnings .................................................................................151.4.3
Electrical warnings ................................................................................161.4.4
Pressure Warnings ................................................................................181.4.5
1.5 Preparing the Instrument .............................................................................19
1.6 Battery & Charger .........................................................................................20
Charging the Battery .............................................................................201.6.1
Installing the Battery.............................................................................221.6.2
1.7 Power On/Off................................................................................................23
Power On...............................................................................................231.7.1
Power Off ..............................................................................................241.7.2
Power up from Standby Mode..............................................................241.7.3
1.8 Operation ......................................................................................................25
Dashboard Navigation...........................................................................251.8.1
Set Date, Time and Language................................................................261.8.2
Themes..................................................................................................261.8.3
DPI620G-IS User Manual.......................................................................261.8.4
Connection Diagrams............................................................................261.8.5

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Alarm Status..........................................................................................271.8.6
Operating Modes ..................................................................................281.8.7
1.9 Software and Firmware Upgrades ................................................................29
Viewing Software Revision....................................................................291.9.1
Upgrading the Unit Software ................................................................291.9.2
Upgrading the HART Device Library......................................................311.9.3
1.10 Maintenance .................................................................................................33
Cleaning.................................................................................................331.10.1
1.11 Instrument Return ........................................................................................34
Returned Material Procedure for USA..................................................341.11.1
Returned Goods Procedure for Europe ................................................351.11.2
Instrument Disposal in the European Union.........................................361.11.3
1.12 Packaging for Storage or Transportation......................................................37
Environment..........................................................................................371.12.1
1.13 Marks and Symbols.......................................................................................37
2 Electrical Operations.............................................................................................38
2.1 Measure & Source Functions........................................................................38
2.2 Basic Calibrator Operation............................................................................39
Saving Tasks ..........................................................................................392.2.1
Electrical Tasks ......................................................................................402.2.2
Favourites..............................................................................................422.2.3
Custom Task..........................................................................................432.2.4
2.3 Function Utility Options................................................................................46
Max/Min ...............................................................................................462.3.1
Switch Test ............................................................................................472.3.2
Relief Valve............................................................................................482.3.3
2.4 Measurement Display Options .....................................................................50

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2.5 Measure and Source Operations ..................................................................52
2.6 Example Procedure: Measure or Source Current .........................................54
Example Procedure: Measure or Source Current, CH1.........................542.6.1
Example Procedure: Measure or Source Current, CH2.........................552.6.2
2.7 Example Procedure: Measure or Source Current with Internal 15V Loop
Power, CH2................................................................................................................56
Example Procedure: Measure Current, Internal Loop Power, CH2 ......572.7.1
Example Procedure: Source Current with Internal Loop Power, CH2 ..582.7.2
2.8 Example Procedure: Measure DC Voltage ....................................................59
Example Procedure: Measure DC Voltage, CH1....................................592.8.1
Example Procedure: Measure DC Voltage, CH2....................................602.8.2
2.9 Example Procedure: Source DC Voltage, CH1...............................................61
2.10 Example Procedures: Measure or Source Frequency Signals .......................62
Example Procedure: Measure Frequency Signals .................................622.10.1
Example Procedure: Source Frequency Signals ....................................632.10.2
2.11 Example Procedure: Measure/Simulate RTD................................................64
Example Procedure: Measure/Simulate a RTD, 4-Wire Method..........642.11.1
Example Procedure: Measure a RTD, 3-Wire Method..........................662.11.2
Example Procedure: Measure a RTD, 2-Wire Method..........................672.11.3
2.12 Example Procedure: Measure or Simulate a Thermocouple (TC).................68
2.13 Example Procedure: Switch Test...................................................................70
2.14 Error Indications............................................................................................73
3 Pressure Indicator Operation (MC620-IS).............................................................74
3.1 Parts and Assembly.......................................................................................75
Assembly Instructions ...........................................................................773.1.1
3.2 Pressure Connections ...................................................................................78
Procedure (Attaching External Equipment) ..........................................783.2.1

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3.3 Procedure Overview .....................................................................................80
3.4 Set up a Leak Test .........................................................................................83
3.5 Set the Pressure Module to Zero..................................................................85
3.6 Error Indications............................................................................................86
4 Data Logging Operation ........................................................................................87
4.1 S et -up............................................................................................................89
4.2 Operation......................................................................................................91
4.3 File Review ....................................................................................................91
4.4 Chart View.....................................................................................................92
4.5 File Management ..........................................................................................93
Erase......................................................................................................934.5.1
Memory Status......................................................................................934.5.2
Download Files......................................................................................944.5.3
4.6 Data F o rmat ..................................................................................................95
5 Documentation .....................................................................................................96
5.1 Analysis .........................................................................................................96
5.2 Set-up ............................................................................................................98
Define the Reference Channel..............................................................995.2.1
Define each Input Channel..................................................................1005.2.2
5.3 Analysis Function ........................................................................................102
5.4 Run Procedure ............................................................................................103
Sequence to Upload and Download File.............................................1045.4.1
6 HART® Operations...............................................................................................105
6.1 HART® Menu Operations ............................................................................105
6.2 Start-up .......................................................................................................106
6.3 HART® Connections.....................................................................................107
6.4 Power Supply from the Calibrator ..............................................................107

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6.5 External Loop Power ...................................................................................108
6.6 Communicator Attached to a Network.......................................................109
6.7 Use of Test Connections .............................................................................110
6.8 Viewing Primary Variables ..........................................................................111
Device Polling......................................................................................1126.8.1
Viewing HART® Configuration.............................................................1146.8.2
6.9 Start HART® SDC Application ......................................................................115
6.10 HART® Toolbar ............................................................................................117
6.11 Data Display ................................................................................................118
6.12 Editing Values..............................................................................................119
6.13 Executing Methods .....................................................................................121
Method Example - Self-test ................................................................1226.13.1
Method Example - Analog Trim ..........................................................1236.13.2
6.14 Preferences .................................................................................................125
6.15 Failed to find Device....................................................................................126
7 HART® Offline......................................................................................................127
7.1 Introduction ................................................................................................127
7.2 Start-up .......................................................................................................127
7.3 Start HART® Offline .....................................................................................128
7.4 Create an Offline Configuration..................................................................130
7.5 Browse an Offline Configuration.................................................................131
7.6 Edit an Offline Configuration ......................................................................132
7.7 Saving the Configuration.............................................................................133
7.8 Uploading the Configuration.......................................................................134
7.9 Working with Saved Configurations............................................................134
7.10 Delete HART Configuration.........................................................................134
8 Foundation™ Fieldbus.........................................................................................135

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8.1 Introduction ................................................................................................135
8.2 FOUNDATION Fieldbus Configurations.......................................................135
8.3 Start up........................................................................................................136
FOUNDATION™ Fieldbus Connections................................................1388.3.1
8.4 FOUNDATION™ Fieldbus Application – Connecting to a Network .............142
FOUNDATION™ Fieldbus Toolbar .......................................................1438.4.1
Scanning For Devices ..........................................................................1458.4.2
Context Sensitive Menu......................................................................1488.4.3
Device State ........................................................................................150
8.4.4
Troubleshooting Connection Problems ..............................................1548.4.5
8.5 FOUNDATION™ Fieldbus Application – Communication............................155
Device Focus View...............................................................................1558.5.1
Block Navigation Tree .........................................................................1588.5.2
Block Header Bar.................................................................................1608.5.3
Folder Variables ..................................................................................1628.5.4
Displaying Parameter Help..................................................................1648.5.5
Refreshing Data...................................................................................1658.5.6
Editing Variables .................................................................................1668.5.7
Methods..............................................................................................1688.5.8
8.6 FOUNDATION™ Fieldbus Application - My Block........................................169
8.7 FOUNDATION Fieldbus Application - Exporting Variables..........................171
Viewing Exported Variables in Channel Window................................1728.7.1
8.8 Application Settings ....................................................................................173
Device Library......................................................................................1738.8.1
Options................................................................................................1738.8.2
Advanced.............................................................................................1748.8.3
8.9 Function Finder ...........................................................................................175

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9 PROFIBUS PA Fieldbus.........................................................................................177
9.1 Introduction ................................................................................................177
9.2 PROFIBUS Configurations............................................................................177
9.3 Start-up .......................................................................................................178
PROFIBUS Connections .......................................................................1809.3.1
9.4 PROFIBUS Application –Connecting to a Network.....................................184
PROFIBUS Toolbar...............................................................................1859.4.1
Scanning For Devices...........................................................................1879.4.2
Context Sensitive Menu ......................................................................190
9.4.3
Troubleshooting Connection Problems ..............................................1929.4.4
9.5 PROFIBUS Application –Communication ...................................................193
Device Focus View...............................................................................1939.5.1
Block Navigation Tree .........................................................................1969.5.2
Block Header Bar.................................................................................1989.5.3
Folder Variables ..................................................................................2009.5.4
Displaying Parameter Help..................................................................2029.5.5
Refreshing Data...................................................................................2039.5.6
Editing Variables..................................................................................2049.5.7
9.6 PROFIBUS Application - My Block ...............................................................206
9.7 PROFIBUS Application - Exporting Variables...............................................208
Viewing Exported Variables in Channel Window................................2099.7.1
9.8 Application Settings ....................................................................................209
Device Library......................................................................................2109.8.1
Options................................................................................................2109.8.2
Advanced.............................................................................................2119.8.3
9.9 Function Finder ...........................................................................................212
10 Calibration Procedures....................................................................................214

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10.1 Before Starting............................................................................................214
10.2 Selection Sequence.....................................................................................217
10.3 Calibration Procedures (CH1/CH2): Current (measure)..............................218
10.4 Calibration Procedures (CH1/CH2): Current (source).................................220
10.5 Calibration Procedures (CH1/CH2): DC mV/Volts (measure) .....................221
10.6 Calibration Procedures (CH1): DC mV/Volts (source).................................223
10.7 Calibration Procedures (CH1): Frequency (measure/source).....................225
10.8 Calibration Procedure (CH1): Frequency, Pulse Amplitude (source)..........229
10.9 Calibration Procedure (CH1): Resistance (measure) (standard).................231
10.10 Calibration Procedure (CH1): Resistance (measure) (True Ohms) .........233
10.11 Calibration Procedures (CH1): Resistance (source) ................................234
10.12 Calibration Procedures (CH1): TC mV (measure)....................................236
10.13 Calibration Procedures (CH1): TC mV (source) .......................................238
10.14 Calibration Procedures (CH1): CJ and CJ (TC method) (measure)..........239
10.15 Calibration Procedures: Pressure Indicator Modules (PM 620-IS) ........242
11 General Specification ......................................................................................244
11.1 Introduction ................................................................................................244
12 Manufacturer..................................................................................................247
13 Display Icons ...................................................................................................248

User Manual Druck DPI620G-IS
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1Overview
The Druck DPI 620 Genii Intrinsically Safe (DPI620G-IS) is a
battery-powered instrument for use in a hazardous area.
It is capable of electrical measure and source operations,
HART®, Foundation Fieldbus and Profibus digital
communications. It also supplies the power and user
interface functions for all optional items. The touch-
screen can display up to five different parameters
simultaneously.
This version of the manual is applicable to software
revisions DK420 V3.00 and above.
1.1 Equipment in the Box
The following items are supplied with the DPI620G-IS :
•Mains Adaptor for battery charger (IO620-PSU)
•Battery Charger Cradle (IO620G-IS-CHARGER)
•Li-Ion battery pack (IO620G-IS-BATTERY)
•Set of six test leads
•Intrinsic Safety and Quick Start Guide
•Stylus