GE DPI620G-IS User manual

User Manual Druck DPI 620G-IS
GE DigitalSolutions
Druck DPI620 Genii
Intrinsically Safe Calibrator
and Communicator Series
User Manual –116M5464
© 2016 General Electric Company. All Rights Reserved. Specifications are subject to
change without notice. GE is a registered trademark of General Electric Company. Other
company or product names mentioned in this document may be trademarks or
registered trademarks of their respective companies, which are not affiliated with GE
99 Washington Street
Melrose, MA 02176
Phone [phone]
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com

User Manual Druck DPI620G-IS
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Contents
1 Overview ...............................................................................................................10
1.1 Equipment in the Box....................................................................................10
1.2 Optional Items...............................................................................................11
1.3 Observance of the User Manual ..................................................................11
1.4 Safety ............................................................................................................12
General Safety Precautions...................................................................121.4.1
Operation in a Hazardous Environment ...............................................131.4.2
General Warnings .................................................................................151.4.3
Electrical warnings ................................................................................161.4.4
Pressure Warnings ................................................................................181.4.5
1.5 Preparing the Instrument .............................................................................19
1.6 Battery & Charger .........................................................................................20
Charging the Battery .............................................................................201.6.1
Installing the Battery.............................................................................221.6.2
1.7 Power On/Off................................................................................................23
Power On...............................................................................................231.7.1
Power Off ..............................................................................................241.7.2
Power up from Standby Mode..............................................................241.7.3
1.8 Operation ......................................................................................................25
Dashboard Navigation...........................................................................251.8.1
Set Date, Time and Language................................................................261.8.2
Themes..................................................................................................261.8.3
DPI620G-IS User Manual.......................................................................261.8.4
Connection Diagrams............................................................................261.8.5

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Alarm Status..........................................................................................271.8.6
Operating Modes ..................................................................................281.8.7
1.9 Software and Firmware Upgrades ................................................................29
Viewing Software Revision....................................................................291.9.1
Upgrading the Unit Software ................................................................291.9.2
Upgrading the HART Device Library......................................................311.9.3
1.10 Maintenance .................................................................................................33
Cleaning.................................................................................................331.10.1
1.11 Instrument Return ........................................................................................34
Returned Material Procedure for USA..................................................341.11.1
Returned Goods Procedure for Europe ................................................351.11.2
Instrument Disposal in the European Union.........................................361.11.3
1.12 Packaging for Storage or Transportation......................................................37
Environment..........................................................................................371.12.1
1.13 Marks and Symbols.......................................................................................37
2 Electrical Operations.............................................................................................38
2.1 Measure & Source Functions........................................................................38
2.2 Basic Calibrator Operation............................................................................39
Saving Tasks ..........................................................................................392.2.1
Electrical Tasks ......................................................................................402.2.2
Favourites..............................................................................................422.2.3
Custom Task..........................................................................................432.2.4
2.3 Function Utility Options................................................................................46
Max/Min ...............................................................................................462.3.1
Switch Test ............................................................................................472.3.2
Relief Valve............................................................................................482.3.3
2.4 Measurement Display Options .....................................................................50

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2.5 Measure and Source Operations ..................................................................52
2.6 Example Procedure: Measure or Source Current .........................................54
Example Procedure: Measure or Source Current, CH1.........................542.6.1
Example Procedure: Measure or Source Current, CH2.........................552.6.2
2.7 Example Procedure: Measure or Source Current with Internal 15V Loop
Power, CH2................................................................................................................56
Example Procedure: Measure Current, Internal Loop Power, CH2 ......572.7.1
Example Procedure: Source Current with Internal Loop Power, CH2 ..582.7.2
2.8 Example Procedure: Measure DC Voltage ....................................................59
Example Procedure: Measure DC Voltage, CH1....................................592.8.1
Example Procedure: Measure DC Voltage, CH2....................................602.8.2
2.9 Example Procedure: Source DC Voltage, CH1...............................................61
2.10 Example Procedures: Measure or Source Frequency Signals .......................62
Example Procedure: Measure Frequency Signals .................................622.10.1
Example Procedure: Source Frequency Signals ....................................632.10.2
2.11 Example Procedure: Measure/Simulate RTD................................................64
Example Procedure: Measure/Simulate a RTD, 4-Wire Method..........642.11.1
Example Procedure: Measure a RTD, 3-Wire Method..........................662.11.2
Example Procedure: Measure a RTD, 2-Wire Method..........................672.11.3
2.12 Example Procedure: Measure or Simulate a Thermocouple (TC).................68
2.13 Example Procedure: Switch Test...................................................................70
2.14 Error Indications............................................................................................73
3 Pressure Indicator Operation (MC620-IS).............................................................74
3.1 Parts and Assembly.......................................................................................75
Assembly Instructions ...........................................................................773.1.1
3.2 Pressure Connections ...................................................................................78
Procedure (Attaching External Equipment) ..........................................783.2.1

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3.3 Procedure Overview .....................................................................................80
3.4 Set up a Leak Test .........................................................................................83
3.5 Set the Pressure Module to Zero..................................................................85
3.6 Error Indications............................................................................................86
4 Data Logging Operation ........................................................................................87
4.1 S et -up............................................................................................................89
4.2 Operation......................................................................................................91
4.3 File Review ....................................................................................................91
4.4 Chart View.....................................................................................................92
4.5 File Management ..........................................................................................93
Erase......................................................................................................934.5.1
Memory Status......................................................................................934.5.2
Download Files......................................................................................944.5.3
4.6 Data F o rmat ..................................................................................................95
5 Documentation .....................................................................................................96
5.1 Analysis .........................................................................................................96
5.2 Set-up ............................................................................................................98
Define the Reference Channel..............................................................995.2.1
Define each Input Channel..................................................................1005.2.2
5.3 Analysis Function ........................................................................................102
5.4 Run Procedure ............................................................................................103
Sequence to Upload and Download File.............................................1045.4.1
6 HART® Operations...............................................................................................105
6.1 HART® Menu Operations ............................................................................105
6.2 Start-up .......................................................................................................106
6.3 HART® Connections.....................................................................................107
6.4 Power Supply from the Calibrator ..............................................................107

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6.5 External Loop Power ...................................................................................108
6.6 Communicator Attached to a Network.......................................................109
6.7 Use of Test Connections .............................................................................110
6.8 Viewing Primary Variables ..........................................................................111
Device Polling......................................................................................1126.8.1
Viewing HART® Configuration.............................................................1146.8.2
6.9 Start HART® SDC Application ......................................................................115
6.10 HART® Toolbar ............................................................................................117
6.11 Data Display ................................................................................................118
6.12 Editing Values..............................................................................................119
6.13 Executing Methods .....................................................................................121
Method Example - Self-test ................................................................1226.13.1
Method Example - Analog Trim ..........................................................1236.13.2
6.14 Preferences .................................................................................................125
6.15 Failed to find Device....................................................................................126
7 HART® Offline......................................................................................................127
7.1 Introduction ................................................................................................127
7.2 Start-up .......................................................................................................127
7.3 Start HART® Offline .....................................................................................128
7.4 Create an Offline Configuration..................................................................130
7.5 Browse an Offline Configuration.................................................................131
7.6 Edit an Offline Configuration ......................................................................132
7.7 Saving the Configuration.............................................................................133
7.8 Uploading the Configuration.......................................................................134
7.9 Working with Saved Configurations............................................................134
7.10 Delete HART Configuration.........................................................................134
8 Foundation™ Fieldbus.........................................................................................135

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8.1 Introduction ................................................................................................135
8.2 FOUNDATION Fieldbus Configurations.......................................................135
8.3 Start up........................................................................................................136
FOUNDATION™ Fieldbus Connections................................................1388.3.1
8.4 FOUNDATION™ Fieldbus Application – Connecting to a Network .............142
FOUNDATION™ Fieldbus Toolbar .......................................................1438.4.1
Scanning For Devices ..........................................................................1458.4.2
Context Sensitive Menu......................................................................1488.4.3
Device State ........................................................................................150
8.4.4
Troubleshooting Connection Problems ..............................................1548.4.5
8.5 FOUNDATION™ Fieldbus Application – Communication............................155
Device Focus View...............................................................................1558.5.1
Block Navigation Tree .........................................................................1588.5.2
Block Header Bar.................................................................................1608.5.3
Folder Variables ..................................................................................1628.5.4
Displaying Parameter Help..................................................................1648.5.5
Refreshing Data...................................................................................1658.5.6
Editing Variables .................................................................................1668.5.7
Methods..............................................................................................1688.5.8
8.6 FOUNDATION™ Fieldbus Application - My Block........................................169
8.7 FOUNDATION Fieldbus Application - Exporting Variables..........................171
Viewing Exported Variables in Channel Window................................1728.7.1
8.8 Application Settings ....................................................................................173
Device Library......................................................................................1738.8.1
Options................................................................................................1738.8.2
Advanced.............................................................................................1748.8.3
8.9 Function Finder ...........................................................................................175

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9 PROFIBUS PA Fieldbus.........................................................................................177
9.1 Introduction ................................................................................................177
9.2 PROFIBUS Configurations............................................................................177
9.3 Start-up .......................................................................................................178
PROFIBUS Connections .......................................................................1809.3.1
9.4 PROFIBUS Application –Connecting to a Network.....................................184
PROFIBUS Toolbar...............................................................................1859.4.1
Scanning For Devices...........................................................................1879.4.2
Context Sensitive Menu ......................................................................190
9.4.3
Troubleshooting Connection Problems ..............................................1929.4.4
9.5 PROFIBUS Application –Communication ...................................................193
Device Focus View...............................................................................1939.5.1
Block Navigation Tree .........................................................................1969.5.2
Block Header Bar.................................................................................1989.5.3
Folder Variables ..................................................................................2009.5.4
Displaying Parameter Help..................................................................2029.5.5
Refreshing Data...................................................................................2039.5.6
Editing Variables..................................................................................2049.5.7
9.6 PROFIBUS Application - My Block ...............................................................206
9.7 PROFIBUS Application - Exporting Variables...............................................208
Viewing Exported Variables in Channel Window................................2099.7.1
9.8 Application Settings ....................................................................................209
Device Library......................................................................................2109.8.1
Options................................................................................................2109.8.2
Advanced.............................................................................................2119.8.3
9.9 Function Finder ...........................................................................................212
10 Calibration Procedures....................................................................................214

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10.1 Before Starting............................................................................................214
10.2 Selection Sequence.....................................................................................217
10.3 Calibration Procedures (CH1/CH2): Current (measure)..............................218
10.4 Calibration Procedures (CH1/CH2): Current (source).................................220
10.5 Calibration Procedures (CH1/CH2): DC mV/Volts (measure) .....................221
10.6 Calibration Procedures (CH1): DC mV/Volts (source).................................223
10.7 Calibration Procedures (CH1): Frequency (measure/source).....................225
10.8 Calibration Procedure (CH1): Frequency, Pulse Amplitude (source)..........229
10.9 Calibration Procedure (CH1): Resistance (measure) (standard).................231
10.10 Calibration Procedure (CH1): Resistance (measure) (True Ohms) .........233
10.11 Calibration Procedures (CH1): Resistance (source) ................................234
10.12 Calibration Procedures (CH1): TC mV (measure)....................................236
10.13 Calibration Procedures (CH1): TC mV (source) .......................................238
10.14 Calibration Procedures (CH1): CJ and CJ (TC method) (measure)..........239
10.15 Calibration Procedures: Pressure Indicator Modules (PM 620-IS) ........242
11 General Specification ......................................................................................244
11.1 Introduction ................................................................................................244
12 Manufacturer..................................................................................................247
13 Display Icons ...................................................................................................248

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1Overview
The Druck DPI 620 Genii Intrinsically Safe (DPI620G-IS) is a
battery-powered instrument for use in a hazardous area.
It is capable of electrical measure and source operations,
HART®, Foundation Fieldbus and Profibus digital
communications. It also supplies the power and user
interface functions for all optional items. The touch-
screen can display up to five different parameters
simultaneously.
This version of the manual is applicable to software
revisions DK420 V3.00 and above.
1.1 Equipment in the Box
The following items are supplied with the DPI620G-IS :
•Mains Adaptor for battery charger (IO620-PSU)
•Battery Charger Cradle (IO620G-IS-CHARGER)
•Li-Ion battery pack (IO620G-IS-BATTERY)
•Set of six test leads
•Intrinsic Safety and Quick Start Guide
•Stylus

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1.2 Optional Items
The items that follow are optional items which can be used
with the DPI620G-IS:
•Pressure Module Carrier, MC 620-IS: this attaches
directly to the DPI620G-IS to make a fully integrated
pressure instrument.
•Pressure Module, PM 620-IS: this attaches to the
pressure module carrier (MC620-IS) or a Pressure
Station (PV62X)-IS to enhance the pressure
measurement functionality.
•Pressure Stations, PV 62X-IS: if the DPI620G-IS is
installed in a Pressure Station, it becomes a fully
integrated pressure calibrator.
1.3 Observance of the User Manual
This manual contains safety and battery installation
information for the DPI620G-IS. It is the responsibility of the
customer, to make sure that all personnel operating and
maintaining the equipment are correctly trained and
qualified. Before operating or using the equipment read
and obey all sections, including all WARNINGS and
CAUTIONS given in the sections below and in the Quick
Start Guide.

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1.4 Safety
General Safety Precautions1.4.1
Read and obey all the operator's local Health and Safety
regulations and Safe Working Procedures or Practices.
When performing a procedure or task:
•Use only the approved tools, consumable materials
and spares to operate and maintain the
equipment.
•Read and obey all applicable WARNING signs.
•Make sure that:
All work areas are clean and clear of
unwanted tools, equipment and materials.
All unwanted consumable materials are
discarded in accordance with local health
and safety and environmental regulations.

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Operation in a Hazardous Environment1.4.2
The DPI620G-IS can be operated in a Hazardous Area,
subject to the restrictions specified in its classification:
II 1 G
Ex ib IIC T4 Gb (-10°C ≤ Ta ≤ +50°C).
For full details, refer to the ‘Intrinsic Safety and Quick
Start’ guide.
Use only Druck battery pack part number IO620G-IS-
BATTERY.
Special Conditions for Safe Use
1. The DPI620G-IS USB Client Connection must be
connected to apparatus within a Safe Area with Um=
254V.
2. When a remote sensor is powered using the Channel 2,
15V, Uoloop supply, the remote sensor must be
disconnected from all other sources of power
3. The Channel 2, V terminals can be connected to a
FISCO system if the power for the system is provided
from the DPI620G-IS Channel 2, 15V, Uoloop supply
and the electrical parameters of the field devices are
compatible with those of the DPI620G-IS.
4. The DPI620G-IS should not be connected to a powered
FISCO system unless its defined electrical parameters
are compatible with the DPI620G-IS
5. The re-chargeable battery pack must be removed from
the DPI620G-IS for recharging in a Safe Area using only

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the charging contacts and the GE charger with Um=
254V. No connections must be made to the IS outputs.
6. The re-chargeable battery pack may be removed from,
or replaced in, a DPI620G-IS within a Hazardous Area.
7. The ambient temperature is restricted to between -
10°C and +50°C.
8. Both the MC620-IS Dual Pressure Module Carrier and
the PV62X-IS Series Pressure Station have locations for
one or two Pressure Modules to be screwed in. Before
connection of the MC620-IS or PV62X-IS to the
DPI620G-IS, a PM620-IS Pressure Module or a
protection cap (Part No. 191-369) must be screwed into
any vacant location, and must remain in position until
the assembly is removed from the DPI620G-IS.
9. The lower ambient temperature is limited to -10°C.

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General Warnings1.4.3
•Do not use tools on the instrument that might cause
incendive sparks –this could cause an explosion if used
in a Hazardous Area.
•Provide additional protection for equipment that may be
damaged in service.
•It is dangerous to ignore the specified limits for
the instrument or its related accessories. This can
cause injuries.
•Use equipment only for the purpose for which it is
provided.
•If the equipment is used in a manner not
specified by the manufacturer, the protection
provided by the equipment may be impaired.
•Make sure all equipment is serviceable.
•Wear all applicable Personal Protective Equipment (PPE).
•Do not use sharp objects on the touch-screen.
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
TestEquipmentDepot.com

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Electrical warnings1.4.4
•To prevent electrical shocks or damage to the
instrument, do not connect more than 30V CAT I
between the terminals, or between the terminals and the
ground (earth). Any connection must be compliant with
the terminal input/output parameters.
•External circuits should have appropriate insulation to
the mains.
•This instrument uses a Lithium-Ion (Li-Ion) battery pack.
To prevent an explosion or fire, do not short circuit, do
not disassemble, and keep safe from damage.
•To prevent an explosion or fire, use only the GE specified
battery (IO620G-IS-BATTERY), power supply (Part:
IO620G-PSU) and battery charger (Part: IO620G-IS-
CHARGER).
•To prevent battery leakage or heat generation, only use:
-the battery charger (IO620G-IS-CHARGER ) and
power supply IO620G-PSU in the temperature
range 0°C to 40°C (32°C to 104°F).
•The power supply IO620G-PSU input range is 100 –
240Vac, 50 to 60Hz, 250mA, installation category CAT II.
•Note that the operating and storage temperature range
of the power supply (IO620G-PSU) does not match that
of the DPI620G-IS battery charger. (IO620G-PSU
operating temperature range 0°C to +40°C, storage
temperature range -40°C to +70°C).
•Position the power supply so as not to obstruct the
supply disconnecting device.

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•The DC input to the DPI620G-IS battery charger is rated
at 5V (+/-5%). Maximum current 2 Amps.
•To make sure the display shows correct data,
disconnect the test leads before power is set to on or
changing to another measure or source function.
•Keep leads free from all contaminants .
The following summary of installation and
measurement overvoltage categories are derived from
IEC61010-1. The overvoltage categories indicate the
severity of overvoltage transients
Overvoltage
Category
Description
CAT I
Overvoltage category I has the least severe
overvoltage transients. Generally CAT I
equipment is not designed to be directly
connected to the mains supply. Examples of CAT
I equipment are process loop powered devices
CAT II
Overvoltage category II describes an electrical
installation where typically single phase
equipment is connected. Examples of such
equipment are appliances and portable tools.

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Pressure Warnings1.4.5
•Some liquid and gas mixtures are dangerous. This
includes mixtures that occur because of
contamination. Make sure that the equipment is
safe to use with the necessary media.
•To prevent a dangerous release of pressure, isolate
and bleed the system before disconnecting a
pressure connection.
•To prevent a dangerous release of pressure, make
sure that all the related pipes, hoses and equipment
have the correct pressure rating, are safe to use
and are correctly attached.
•To prevent damage to the DPI620G-IS, only use it
within the specified pressure limits.
•Do not exceed the maximum pressures stated in the
appropriate component manual for the unit under test.
•Reduce pressure at a controlled rate when venting to
atmosphere.
•Carefully de-pressurize all pipes to atmospheric
pressure before disconnecting and connecting to the
unit under test.
•Observe cleanliness when using the instrument.
•Severe damage can be caused if equipment
connected to this instrument is contaminated.
•Connect only clean equipment to the instrument. To
avoid any contamination, an external filter is
recommended.

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1.5 Preparing the Instrument
On receipt of the instrument check the contents in the
box, listed in Section 1.1. It is recommended to retain
the box and packaging for future use.

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1.6 Battery & Charger
Charging the Battery1.6.1
With reference to Figure 1-1 Battery & Charger:
1. Connect the DC power supply/AC Adaptor to the +5V
DC connection [1] on the side of the battery charger
cradle.
2. Insert the battery [2] into the charger cradle at a
slight angle, then push and click into place. Tighten
the thumb screws [3] to prevent accidental
disconnection.
3. Switch on the mains power supply.
Figure 1-1 Battery & Charger
1
3
2
LED1
LED2