Genie Intellicode 1022 User manual

OVERVIEWOFPOTENTIALHAZARDS
READTHISSAFETYINFORMATION
Garage doors arelarge, heavy objectsthat move with the help of springs under high tension and electric motors.Since moving
objects, springs under tension, and electric motorscan cause injuries, your safety and the safety of others depend on the owner or
user of this system to read, understandand implementthe informationin this manual. If you havequestionsor do NOT
understandthe informationpresented,contact The Genie Companyor an authorized Genie®Dealer.
The safety alert symboland following signalwords DANGER,WARNING, and CAUTIONare used throughout this manualto call
attentionto and identifydifferent levels of hazard and special instructions.
,& This isthe safety alert symbol. This symbol is placed next to signalwords and messagesto help you identify
importantsafety information
Theword:
,& DANGERindicatesan imminently hazardoussituation which, if NOT avoided,will result in death or serious injury.
,& WARNING indicatesa potentiallyhazardoussituation which, if NOT avoided, could result in death or serious injury.
,& CAUTION indicatesa potentially hazardoussituationwhich, if NOTavoided, may result in injuryor property damage.
Theword 1,t_.__iJ!is used to indicate importantstepsto be followed,important considerations,or location of parts.
IMPORTANTSAFETYINSTRUCTIONS
READANDFOLLOWALLINSTRUCTIONS
SAVETHESEINSTRUCTIONS
POTENTIAL
HAZARD
MOVINGDOOR
ELECTRICAL
SHOCK
HIGH
SPRING
TENSION
EFFECT
CouldresultinDeath
orSeriousInjury
CouldresultinDeath
orSerousnjury
CoudresultnDeath
orSerousInjury
PREVENTION
Keep people clear of openingwhile door is moving.
Do NOTallow children to playwith the door operator.
Do NOToperate adoor that jams or one that hasabrokenspring.
Turn OFF power before removingoperator cover.
When replacingcover, make surewires are not pinchedor near
moving parts.
Operator mustbe properlygrounded.
Do NOTtry to remove,install,repair or adjustsprings or anythingto
which door springparts arefastened,such as, wood blocks,steel
brackets,cablesor otherlike items.
Installations,repairsand adjustmentsmustbe done bya traineddoor
systemtechnicianusingpropertools and instructions.
PN# 36420Supplement, 10/27/2008

INTELLICODE ®Rolling Code Security System.
An electronic rolling code system that enhances the security of
the door opener by continuously changing the access code
each time the remote control is used. The door opener
responds to each new code only once. An access code copied
from a working system and tried again will not control the door
opener.
Lighted Wall Button*
Operates door opener from inside garage.
(Refer to section 3)
and Car2U ®compatible.
Follow the Homelink ®or Car2U ®instructions in your car
owner's manual.
I *Opener Must be installed with the
included Wall Button,
**Safe'T-geam® Safety Reverse System
MUST be installed to close door,
Safe-T-Beam ®Non-Contact Reversing System**.
Puts an invisible beam across the door opening. The door stops
and reverses to the full open position if anything passes
through the beam. Red or green LED indicator lights on the
power head provide a self diagnostic code if an operational
problem exits. (Refer to Section 10.)
Safe-T-Reverse ®Contact Reversing System.
Automatically stops and reverses a closing door within 2
seconds of contact with an object. (Refer to Section 6.)
Safe-T-Stop ®Timed Reversed System.
Automatically opens a closing door if it fails to close completely
within 30 seconds.
ForceGuard TM Control.
Features adjustable open and close force settings. For
maximum safety, these must be set to the minimum force
required to fully open and close the door. (Refer to Section 6.)
Relay Monitoring System.
Automatically stops and reverses a closing door if the closing
relay malfunctions.
Watch Dog TM Monitoring System.
Automatically stops and reverses a closing door if the
Safe-T-Beam ®System** notes an operational problem.
Automatic Lighting System.
One bulb lighting supplies up to 60 watts of light for safer
evening exits and entries. Turns ON when door is activated and
automatically turns OFF 3 minutes later.
Manual Emergency Release.
Manually releases door from door opener. Use during a power
failure or other emergency to allow manual opening and closing
of door. (Refer to Section 6.)
PN# 36420Supplement, 10/27/2008 3

Tbngs to cor_s der if y©u a<e p_ann _g 'i:© Do_ t-y©u_"setlL '_
This opener is designed for use with SECTIONAL doors only.
Check your ceiling where the power
head of your new unit will be mounted.
Plan how you will be mounting the power head.
It is possible that ceiling joists may not be in the
position needed with respect to the garage door
opener. It may be necessary to add an
additional bracket and fasteners (not included
with your new door opener kit).
(Refer to Section 2.)
You need a properly grounded 110-120 Volt
power supply available. The outlet should be
no more than 3 feet from the power head once it is
mounted. (Refer to Section 5.)
Check the wall directly above the garage
door. The door opener's header bracket
must be securely fastened to this wall. Insure
that the structure will provide a strong mounting
location. (Refer to Section 2.)
Check to see if the mounting location
for the Safe-T-Beam ®System is clear from
obstruction and has a wood surface available
for attaching the mounting brackets. The
brackets may be attached to concrete if necessary
but extra tools and special fasteners (not supplied)
will be required. (Refer to Section 4 and 5.)
DO NOT USE ALTERNATE POWER SUPPLIES.
To avoid damage to your door and/or
opener, make sure you disable and/or
remove any door locks, ropes, and/or cables
(NOT door lift cables) prior to installing your
opener. (Refer to Section 1.)
Insure that your door is properly balanced
and moving freely. (Refer to Section 2.)
Is your sectional garage door made of
aluminum, light-weight steel, fiberglass repaired or adjusted bya trained door system
or glass panels? Additional support bracing technician: Door springs, cables, pulleys,
must be added to these type doors. If this is the
case, please contact the door manufacturer or
authorized dealer so that they can furnish you
with a "bracing kit." (Refer to Section 2.)
T° reduce the risk °f injury to pers°ns or @ (NOT SHOWN)If your garage does not have
aseparate entry door, you should consider
an emergency release kit (GER-2) for installation on
damage to property- Use this opener only your garage door. (See emergency release kit
with sectional doorsl installation notes on page 21.)
PN# 36420Supplement, 10/27/2008

OPg. 13
TYPICAL SUPPORT
BRACKET
(NOT PROVIDED)
_Pg. 12-13
ADDED
HEADER BRACKET
MOUNTING BOARD
POWER CORD
(APPROX. 45 IN.)
TO 120V GROUNDED
OUTLET
EXTENSION SPRING
OR
TORSION SPRING
NOTE: This opener is designed for
use with SECTIONAL doors only. Pg. 17-18
iwlAX. 6
MIN.
SAFE-T-BEAM ®
SENSORS
BRACES
Pg. 17-18
SECTIONAL DOOR
Pg. 12
PN# 36420Supplement, 10/27/2008 5

Stepladder
Drill
Safety Glasses
C_
3/16" DrillBit
I, , :@
Ratchet
Phillipsscrewdriver
Pencil
Tapemeasure
I o I_JI o I_JI o I_JI o II
Carpenter'slevel
Adjustablewrench Wire strippers
1/4",7/16", 3/8"and
1/2" Sockets
Hammer
1_sWe
Safety Brochures
ARRAYINGBOXCONTENT__ AS_EMB_
BoxContents Sheet
Child canbepinned under automaticgaragedoor.
*N_wr I_tchild walkorrun undermovingd_r
*N_verI_tchild us_do_ropenercontrols
*Al_aysk_p movingdoorin sight
•_p_r_n is pinned pushcontrol button_rus_
e,_erg_ncyrelea_,
,d_,fo,............... djuo_o,....
Entrapment Warning
Label
Safe-T-Beam®Source
with wire
(Red LED)
Safe-T-Beam®Sensor
with wire
(Green LED) O
Wire
Safe-T-Beam®
Sensor Bracket
0000 000
(o o o o o o o o o o o o o Wall Control
Button
DoorArm
Pro Rail (Chain) Section
Header Bracket
Door
Bracket
O O O O
InsulatedStaple Rail Section Clamp
OR
PN# 36420Supplement, 10/27/2008

BAG NO,' DESCRIPTION QUANTITY
0 RAILSECTION CLAMP 2
RAILCLAMP BOLT- 5116"-18x 518" 8
HEX FLANGE NUT - 5/16"-18 8
1 BOLT - 5/16"-18 x 1/2" 3
2 CLEVIS PIN, LONG - 5/16" x 3" 1
COTTER PIN 1
HEADER BRACKET 1
LAG SCREW - 5/16" x 2" 2
3 HEX BOLT - 5/16"-18 x 3/4" 5
HEX FLANGE NUT - 5/16"-18 5
LAG SCREW - 5/16" x 2" 2
4 SELF DRILLING SCREW - 1/4"-20 x 3/4" 3
DOOR BRACKET 1
5 HEX BOLT - 5/16"-18 x 3/4" 3
SELF LOCKING NUT - 5/16"-18 1
HEX FLANGE NUT - 5/16"-18 2
CLEVIS PIN - 5/16" x 3/4" 1
COTTER PIN 1
6 WALL CONTROL BUTTON ASSEMBLY 1
PAN HEAD PHILLIPS SCREW - #4-24 x 1" 2
7 13 MM INSULATED STAPLE 30
8 Safe-T-Beam ®SOURCE/SENSOR BRACKET 2
PHILLIPS HEX SCREW - #10-16 x 1- 1/4" 4
WIRE NUT (GREY) 4
NONUMBER REMOTE WITH BATTERY 1
NO BAG Safe-T-Beam ®SOURCE/SENSOR & WIRE SET 1
NONUMBER LIGHT COVER - WHITE 1
NONUMBER LIGHT COVER - COLOR 1
Rail Clamp Bolt - 5/16"-18 x 5/8"
#10-16 x 1-1/4" Phillips Hex Screw
#4-24 x 1" Pan Head
Phillips Screw
Lag screw - 5/16" x 2"
Wire Nut
©
Self Locking Nut
5/16"-18
©
Hex Flange Nut
5/16"-18
Self-drilling Screw
1/4"-20 x 3/4"
(C[] Clevis pin
5/16" x 3/4"
Clevis pin, long 5/16" x 3"
Cotter pin
©
Hex Flange Nut
1/4"-20
Hex Bolt - 5/16"-18 x 3/4" Hex Bolt - 5/16"-18 x 1/2"
MISSING ANY PARTS? Please catttoll free - 1.800.354.3643
DO NOT RETURNTO POINT OF PURCHASE.
IMPORTANT!- Information needed when calling
Model number- (located onpackaging)
Store, city, state, and date of purchase
Shoulder Bolt
5/16"-18 x 1"
PN# 36420Supplement, 10/27/2008 7

Power Cord
Rail with chain
Tensioner
CHAIN
Chain
Release
Knob
Trolley Slide
Rail with belt
q
Power Head
Belt Clamp
tClevis Pin, Long BELT
Header & Cotter Pin
Bracket Belt
Trolley Slide
Rail with chain
Ra,Clam_s __
Rail Clamp Bolts_.__"_ ° "__,._-..-/k.-,,_'K__:_of_-'_ k:..i__._ enobease_ Trolley Slide
PUAIM
_I I_I11 "JH[_ Rail with belt
End Rail _ __ :,"_ _ _
eote
-_ Chain ....
/_'_vilst_irnpiL° ng
Header _Y_'_/_/ Center Rail
Bracket
\ .... Belt
PN# 36420Supplement, 10/27/2008

IMPORTANTINSTALLATIONINSTRUCTIONS
1. READAND FOLLOWALL SAFETY,INSTALLATION 5.
AND OPERATIONINSTRUCTIONS.(/yo haw;_
,_;i_;;_,__ :_' _,_'_d _ _/_ _/'_ 6.
2. Installonly on a properly balanced sectional garage door.
An improperly balanced door could cause severe injury.
Have a trained door system technician make repairs or
adjustments to cables, spring assemblies, and other 7.
hardware before installing the opener.
3. Removeall ropesand removeor make inoperativeall
locksconnectedtothegaragedoor beforeinstallingopener.
4. Wherepossible,installthe dooropener7 feet or more 8.
above thefloor. Forproductshavingan emergency
release,mounttheemergencyrelease6 feet abovethefloor.
Do NOT connect the opener to source of power
until instructed to do so.
Locate the control button:
• Within sight of door,
• At minimum height of 5 feet so small children are not
able to reach it, and
• Away from all movingparts of the door,
Installthe Entrapment WARNING Label next to the
control button in a prominent location, Installthe
Emergency Release Tagon or next to the
emergency release,
After installing the opener,the door must reverse within
2 seconds when it contacts a 1-1/2 inch high object (or a
2 x 4 board laid fiat) on the floor,
I
To reduce the risk of injury to persons or
damage to property - Use this opener only
with sectional doors.
IDo NOT run until opener is fully assembled.
Clear a workspace area to unpack and organize box
and contents for assembly.
1. There are 4 boxes inside the carton. Each box is
numbered 1 - 4. Note that some openers will
contain the same parts and be packaged with
fewer boxes. Carefully remove the three
internal boxes (Labeled #1, 2, and 3) and place
them on the floor for easy access (Fig. 1-1).
These boxes contain assembly parts and the
contents are organized by assembly tasks For
quick reference inside the id of each box there is
a label illustrating the components inside.
2. Remove the motor power head and place it on
the floor for later use. Remove box #4 and
place it on the floor for later use.
Bag 0
Bag 1
Bag 2 .............
Header _rac_et --- _
Bag 3 __i'
Box Label Example
FIG. 1-1 Internal boxes.
PN# 36420Supplement, 10/27/2008 9

IRail Assembly for CHAIN DRIVE OPENER
Jocat® Bag O t_-o£ Box_ 1
3. Remove the two rail sections that are not
connected to the chain and place them on
floor (Fig. 1-2, A).
4. Carefully remove the third rail section with
chain and plastic sleeve. Place rail section on
floor and extend chain straight out
(Fig. 1-2, B). Chain and rail should extend
approximately 7 feet.
5. Remove wire ties and plastic bag from chain.
Leave chain extended straight out on floor.
Avoid kinks in the chain by careful handling and
keeping chain flat on the floor.
6. Align the three rail sections by pulling the
chain straight and wrapping it around the
chain tensioner pulley (Fig. 1-3 & 1-4).
7. Attach the two rail clamps to the rail section
joints with (4) bolts and nuts. After both rail
clamps have been assembled to the rail sections,
securely tighten the bolts and nuts.
CHAIN DRIVE RAILS
BELT DRIVE RAILS
Belt Rail
Rail Assembly for BELT DRIVE OPENER
Jocat® Bag 0 _<:}n Box_ f
3. Remove the two rail sections that are not
connected to the belt and place them on floor
(Fig. 1-2, A).
4. Carefully remove the third rail section with
belt. Place rail section on floor, remove ties on
belt and extend belt straight out (Fig. 1-2, B).
Avoid twists and kinks in the belt by careful
handling and keeping belt flat on the floor. Belt
and rail should extend approximately 7 feet.
5. Align the three rail sections by pulling the belt
straight and wrapping it around the tensioner
pulley (Fig. 1-3 & 1-4).
6. Attach the two rail clamps to the rail section
joints with (4) bolts and nuts. After both rail
clamps have been assembled to the rail sections,
securely tighten the bolts and nuts.
FIG. 1-2 Split Rail sections.
CHAIN
Rall Clam )s
Rail with chain
Rail Clamp Bolts
Cha
Power Head
Trolley Slide
Rail Clam Nut!
Center Ra
Release
Rnol) Rail with belt
FIG. 1-3 Split Rail assembly.
Wrap around tensioner pully
FIG. 1-4 Mount chain/belt to tensioner pulley.
0PN# 36420Supplement, 10/27/2008