Gfp 563TH User manual

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OPERATING MANUAL Gfp 563TH
Please read this manual carefully before operating!
Unpacking, assembly, and operating videos are available at
www.gfpsmoothstart.com

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Table of Contents
Contents Page
1. Introduction …………………………………………………… 3
2. Important Safety Instructions………………………………….. 3
3. Installation Safeguards. ……………………………………….. 3
4. General Safeguards……………………………………………. 5
5. Operating Conditions …………………………………………. 6
6. System Components ………………………………………….. 7
7. Control Panel …………………………………………………. 8
8. Packing List ………………………………………………… .. 9
9. Installation
A. Remove crate top…….…………………………………. 10
B. Remove packing materials……………………………... 10
C. Assemble machine stand.….……………………………. 11
D. Attach lower supply shaft..……………………………… 12
E. Set Machine on stand.…………………………………... 12
F. Align machine to stand………………………………… 13
10. Additional Installation items………………………………….. 13
11. Loading Film ………………………………………………….. 14
12. Threading Film ……………………………………………….. 15
13. Operation ……………………………………………………... 16
14. Nip Roller Pressure adjustment………………………………… 16
15. Brake Tension adjustment……………………………………… 17
16. Top Rewind Shaft Clutch adjustment…………………………. 17
17. Inserting Rewind Shafts………………………………………. 18
18. Feed Tray Safety Latch………………………………………… 18
19. Removing Press Roller assembly……………………………… 18
20. Optional Rewind ……………………………………………… 19
21. Roller Gap adjustment…………………………………………. 20
22. Troubleshooting ………………………………………………. 21
23. Specifications …………………………………………………. 22
24. Warranty ………………………………………………………. 23

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1. Introduction
Thank you for choosing the Gfp 563TH laminator. It has been designed and manufactured to
provide years of continuous service. Please read this manual thoroughly before operating. Please
inspect the box and the laminator for shipping damage. Damage should be brought to the attention
of the delivering carrier immediately
We reserve the right to make changes to this publication and to the products described in
it without notice. The details given in this manual are based on the most recent information available
to us. They may be subject to change in the future. We retain the right to make changes to the
construction or the design of our products without accepting any responsibility for modifying earlier
versions
WARNING! Any unauthorized changes or modifications to this unit without our prior written
approval will void the user’s warranty and will transfer health and safety obligations to the end user.
CAUTION! Please pay attention to all passages with these symbols. This
information is vital to preventing user injury and/or damage to the unit. Failure to follow this
information could void the user’s warranties and transfer all safety obligations to the user.
2. Important Safety Instructions
In this operating manual, you will find important safety messages regarding the product.
Read these instructions carefully, failure to comply with the following safety procedures could result
in serious injury.
WARNING Do not attempt to service or repair the laminator. Only authorized maintenance and
service technicians should make repairs.
WARNING Do not connect the laminator to an electrical supply or attempt to operate the laminator
until you have completely read these instructions. Maintain these instructions in a
convenient location for future reference.
WARNING To guard against injury, the following safety precautions must be observed in the
installation and use of the laminator
3. Installation Safeguards
•Shipping damage should be brought to the immediate attention of the delivering carrier
•Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in
the direct path of forced, heated or cooled air
•The receptacle must be located near the equipment and easily accessible.
• Connect the attachment plug provided with the laminator to a suitably grounded outlet
only. This machine must have reliable earth wire to ensure the safety of the machine during
operations

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•Contact an electrician should the attachment plug provided with the laminator not match the
receptacles at your location
• Ensure that the voltages of the power supply you are using match the rated working
voltages before operations. Do not use incorrect power supply
•Do not use damaged wires or sockets. If abnormal conditions occur, switch off the
power supply first.
• Only a licensed electrician should install wiring and outlet for the laminator
•Do not defeat or remove electrical and mechanical safety equipment such as interlocks,
shields and guards
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
—Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications not expressly approved by the party responsible for compliance could
void the user's authority to operate the equipment.

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4. General Safeguards
•Keep hands, long hair, loose clothing, and articles such as neckties away from rollers to avoid
entanglement and entrapment. The rollers have pinch points that can trap body parts or
clothing and cause serious injury
•Do not use the machines for purposes other than lamination and mounting, otherwise
damages to the machine or accidents may occur
•Keep out of reach of children
•Keep flammable and wet objects away from the machine.
•Do not use flammable sprays or materials when cleaning the machine
•Do not leave the machine unattended during operations.
•Do not mount metal materials or other hard objects.
•Do not put burrs, sharp blade or rigid materials in between the two rubber rollers.
•Do not attempt to laminate items that exceed total recommended material thickness of the
unit.
•Do not touch the rollers when they are hot or place foreign object inside the machine.
•Do not cut adhesive films directly on the surface of the rollers to avoid damaging the rubber
coating.
•Shut down the machine after laminating to avoid misusing this machine by others.
•Shut down the power before moving the machine
•Note the locations of foot wheels while moving or operating this machine to avoid injuries
to your feet.
• Disconnect from the power supply before repair or maintenance.
• Disconnect from the power supply when the machine is not in use for a long time.
•When the machine lies idle for a long period of time, raise the top rubber roller to avoid the
distortion of the rubber surface.
•Do not cover the surface of the machine until the machine has completely cooled.
•Perform only the routine maintenance procedures referred to in these instructions

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5. Operating Conditions
•Place machine on level surface
•Environment requirements：
•Ambient temperature: 50⁰F - 104⁰F
•Humidity：30%—80%；ideal humidity：55%
•Due to the static on film rolls, you should try to keep the environment clean.
•Provide enough space around machine to ensure the safe and effective operation. The
minimum area covered is 8 ft. x 10 ft.
•Do not directly cut the films on the surfaces of the rubber rollers to avoid damages to the
rollers.
•Do not put burrs, sharp knives or extra thick and hard materials in between the rollers. Do
not leave objects like tools, rulers, knives, etc. on the working panels or the side cabinets to
avoid their being rolled into the machine accidentally and damaging the rollers.
•For repairs and replacements, please contact your local distributor. Unauthorized repairs and
dismantling will affect future maintenances of the machines.
•The machine can laminate continuously objects less than ½” thick.
•For objects over ½” but less than 1” thick, use the pedal switch.
•Operator should be present while machine is in operation
Warning: Do not keep the machines in direct sunshine or near it.
Do not keep the machine in dusty place or places with strong vibrations.

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6. System Components
1. Linkage Axle 11. Power cord 21. Exit table
2. Emergency Stop switch 12. Main power switch 22. Bottom nip roller
3. Left cabinet 13 Roller gap hand-wheel 23. Support crossbar
4. Assembly cover 14. Control panel 24. Cross member
5. Top Supply mandrel 15. Right cabinet 25. In-feed table
6. Leveling foot 16. Rewind tube 26. Pressing roller
7. Rear supporting beam 17. Cardboard tube 27. Nip roller safety shield
8. Exit table 18. Top supply mandrel bracket 28. Top heat roller
9. Foot pedal 19. Temperature sensor
10. Fuse 20. Rear rewind assembly

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7. Control Panel
1. Cold laminating indicator 6. Hot / Cold heater switch
2. Hot laminating indicator 7. Forward / Reverse switch
3. Ready light indicator 8. Continuous/ foot pedal operation
4. Temperature display screen . Temperature adjustment
5. Speed adjustment
Note:
1. The machine does not have continuous reverse. Reverse can only operate using the pedal switch
2. If the photo-electric eye stops the machine, move operation switch to “Step” then back to
C
“continuous” operation.

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8. Packing List
Remove all parts from shipping create and boxes. Inspect parts and the machine carefully. Any
missing parts should be reported to the shipper upon receipt of shipment.
Main Machine Crate
Stand Box
Part Quantity Part Quantity
Main Machine
1
Cross beams
2
Swing out shaft assembly
1
Middle beam
1
Rewind tube
1
Left side stand
1
Brake handle
1
Right side stand
1
Media support brackets
3
Swing out shaft Plate
1
Alignment brackets
2
Locking sleeves
1
Anchor bolts (M8)
2
Allen wrench 6mm
1
Stand anchor bolts (M10)
4
M8 x 100 hex screw
8
#8 flat
washers
2
M
8 x 20 hex screw
10
#8 spring spacer
2
M4 x 12 Philips screws
3
M8 Nut
2
M4
x 8 Philips screws
4
Foot pedal
1
M5 x 12 hex screw
4
Operation manual
1
Film cutter
1
Allen wrench 4mm
1
Allen wrench 5mm
1
Storage box
1
Cloth tray
1
Fuse 2A, 5 x 20
2

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9. Installation
9A. Re ove crate top
1. Remove screws around the base of the crate including corner supports
2. Lift crate straight up and off the skid
9B. Re ove packing aterials
3. Remove plastic cover and accessory box.
4. Raise the In-feed table and lock in place
5. Remove rewind tube (#3) by pushing toward the spring side
6. Remove bottom supply shaft assembly (#4) from the crate base
Crate
Top

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9C. Asse ble achine stand
1. Remove stand from shipping box
2. Bolt cross members to stand side frame
3. Larger cross member goes in the center and takes the shorter bolts
4. Use a flat washer and lock washer – Flat washer contacts the stand.
1. Accessory box and manual
2. Top rewind mandrel
3. Top supply mandrel
4. Bottom supply shaft assembly
5. Shipping skid
2
5
3
4

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9D. Attach lower supply shaft assembly
1. Bolt bottom supply shaft assembly to the stand with 6 bolts
2. Bolt cover to supply shaft assembly
3. Bolt machine alignment brackets to the outside of machine stand
9E. Set machine on stand
1. Lift machine from shipping skid and onto machine stand
Note: Bottom Supply Shaft on stand goes to the Front of the machine
Heavy! Handle with care!!
Warning: when moving the machine, you should have your hands holding on the upper supporting beam and
the rear supporting beam. Do not use roller gap adjustment hand-wheel for lifting!
Bottom supply shaft
Front
Rear
Top Supply Shaft
Cover
Bottom
supply shaft
Machine alignment brackets
Tension knob

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9F. Align achine to stand
1. Screw one Alignment bolt through the alignment bracket into machine frame on the
outside of each stand leg.
Note: You may need to slide machine to align holes in machine frame with machine
stand
2. Screw two (2) Anchor bolts through the stand into the bottom of machine frame on
the inside of each stand leg
10. Additional Installation ite s
1. Check drive chains for tightness
2. Check all drive set screws for tightness
3. Check all electrical connections and input power and test for proper operation
Alignment bolt
Alignment bolt
Outside stand leg
Anchor bolts
Inside stand leg

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11. Loading Fil
1. Rotate the locking outer sleeve to the open position, aligned with the inner sleeve
2. Swing the supply shaft out to load position and slide the film roll onto the shaft
Note: If using Liner-in film, the web should come off the bottom of the roll, for Liner-
out film, the web should come off the top of the roll (see treading diagram in section #12)
3. Swing shaft back into position and rotate locking outer sleeve to the closed position
4. Align film roll with a number on the supply shaft, positioning the roll in the middle of
the supply shaft
5. Adjust the brake tension by turning the adjusting knob on top of the supply roll assembly
(see Brake tension adjustment section #15)
6. Repeat process with bottom supply shaft using Mounting adhesive or printed media roll
7. Position bottom supply roll using the same number position used on the top supply roll
to align top and bottom rolls

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12. Threading Film
1. Pull the top film web under the rewind shaft, making sure there is proper resistance.
The resistance can be adjusted with the adjusting knob on top of the supply shaft
assembly
2. Turn the pressure-adjusting hand-wheel to lift up the top rubber roller.
3. Pass the film through the two rollers and lay on the rear working panel.
4. Pull the film flat then turn the pressure-adjusting hand-wheel to lower the upper rubber
roller.
5. Separate the paper liner from the film web to allow enough liner to be taped to the paper
rewind tube on the top rewind shaft
NOTE: Slide film cutter between the paper liner and film to cut liner only. Be
careful not to cut the top heat roller
6. Use foot pedal to advance the film web until the adhesive is exposed on the front of the
heat roller
7. Raise the feed tray assembly
8. Bring the printed media web up to the exposed film web adhesive by going behind the
idler bar, if using mounting adhesive bring it up in front of the idler bar
9. Lower the feed tray assembly
10. Use foot pedal to advance both webs until cleared of the nip rollers
Note: The film should be wrinkleless and tight to the surface of the heat roller. If
the film is not tight enough, increase the roller pressure. If wrinkles appear in the
film web, adjust the brake tension knobs on both supply rolls
1. Bottom supply roll
2. Front working table
3. Top heat roller
4. Linkage shaft for roller pressure-adjustment
5. Liner rewind tube
6. Paper liner
7. PSA film roll
8. Film supply web
9. Bottom nip roller
10. Bottom supply web

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13. Operation
1. Plug power cord into a proper receptacle
• Connect the attachment plug provided with the laminator to a suitably grounded
outlet only. This machine must have reliable earth wire to ensure the safety of the
machine during operations
•Contact an electrician should the attachment plug provided with the laminator not match
the receptacles at your location
•Ensure that the voltages of the power supply you are using match the rated working
voltages before operations. Do not use incorrect power supply
•Do not use damaged wires or sockets. If abnormal conditions occur, switch off the power
supply first.
2. Turn power to “ON” with the rear power switch
3. Cold la inating: When doing cold laminating, turn the switch to ‘Cold’
4. Hot La inating: Turn switch to “Hot” and set the needed temperature
5. When the Green Ready indicator light is on the roller is up to temperature
NOTE: The te perature should eet the aterial to be la inated. If too high,
the quality will be affected
6. The indicted temperature shows the surface temperature of the rollers. The temperature
switch points to the set position. Actual temperature is shown on the LCD readout.
The LCD does not work when the machine is in the “Cold” operating condition.
14. Nip Roller Pressure Adjust ent
1. When the pressure-adjusting hand-wheel is turned clockwise, the top rubber
roller comes down and the pressure will increase
2. With a counter-clock turn, the top rubber roller goes up and the pressure will decrease.
3. Bring the nip roller down to just touch the film, then increase 1/8 turn.
Note: Too uch nip pressure will wrinkle the output
4. A roller gap opening scale is located inside the right-side frame which indicates the gap
between the top and bottom nip rollers
Roller gap
scale

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15. Brake Tension Adjust ent
1. Adjust brake tension by turning the Tension adjustment knobs on top of each supply
shaft assembly
2. Apply only enough brake tension to remove wrinkles from the vinyl web before it enters
the nip rollers
3. Brake tension should not prevent roll from turning
Note: Excessive brake tension will cause waves, wrinkles, or a curl in the vinyl
16. Top Rewind Shaft Clutch adjust ent
1. Adjust top liner rewind shaft clutch by turning the Clutch adjustment knob on the left
side cabinet
2. Apply only enough clutch tension to keep the liner rewind shaft turning with the supply
roll
Note: Excessive clutch tension will cause rewind shaft to turn faster than the
supply roll

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17. Inserting rewind shafts
1. Slide a cardboard core onto the rewind shaft
2. Rotate the locking outer sleeves on both sides of the machine to the open position
3. Align the arrow and shaft tongue with the slot in support bracket on one side
4. Do the same for the opposite side support bracket
5. Rotate both locking outer sleeves to the closed position on the support brackets
18. Feed tray safety latch
1. A Feed Tray Safety latch rotates freely with the feed tray
2. Ensure latch is in the locked position whenever the feed tray is rotated to the up position
19. Re oving Press Roller Asse bly
1. Unscrew knurled thumb screw securing left side of Press Roller assembly
2. Lift off and remove Press Roller assembly
Safety Latch

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20. Optional Rewind
One or two sets of Rewind devices can be added to the machine as required. One can be
fixed in the rear of the machine for rewinding finished material, and another on the front
of the stand to take up backing paper from the bottom roll of cold film when doing double-
side cold lamination.
Installing the Rewind device:
1. Remove 4 screws and inserts bolted inside each side frame
2. Bolt rewind motor assembly to control side frame and rewind bracket to opposite side
frame where the inserts were located
3. Slide cardboard core onto the rewind tube and insert the rewind tube onto the support
brackets
4. Plug rewind motor into power plug outlet at the rear of the side frame
Operating rewind otor:
1. Select “Combine” and the rewind shaft will match the speed of the laminator
2. Select “Single” and the rewind shaft runs independent of laminator
3. Adjust the speed or power of the rewind shaft with the Motor Torque knob
a. As the diameter of the rear rewind roll gets larger and the roll gets heavier, the
motor may need additional torque or power to maintain the same speed as the
laminator
4. Select “Forward” for the rewind motor to turn clockwise
5. Select “Reverse” for the rewind motor to turn counter-clockwise
6. Adjust the Shaft Clutch to keep the rewind shaft turning at the same speed as the
machine output
a. As the diameter of the rear rewind roll gets larger and the roll gets heavier, the
clutch may need to be tightened to keep the shaft clutch from slipping
Clutch
adjustment

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21. Roller Gap Adjust ent
1. Check for uneven roller gap
a. Place a sheet of paper between the rollers the full width of the laminator
b. Turn the pressure-adjusting hand-wheel to lower the upper rubber roller so the two
rollers just touch
c.
c.c.
c. Check to see if the space between the rubber rollers is even across the width of the
machine by pulling on the sheet of paper across the width
2. If the space is not even, open the left and the right cabinet covers
a. Check if the left and right pressure-adjusting brackets (#4) are loose
•If loose, tighten brackets and then replace cabinet covers
b. Check if the longitudinal taper gears (# ) on the two sides are loose
•If they are loose, remove the screws of pressure-adjusting brackets, tilt the
longitudinal taper gear, and tighten the screws on the top
• Replace the pressure-adjusting brackets and cabinet covers
c. If space between the rollers is still not even
•Remove the left transverse taper gear (#2), turn the longitudinal taper gear (# )
until the space of the two sides of rubber rollers becomes even.
•Replace the transverse taper gear (#2), tighten the screws and replace the side
covers
1. Linkage Axis 2. Transverse Taper Gear 3. Pressure-Adjusting Hand-wheel
4. Pressure-Adjusting Bracket 5. Pressure-Adjusting Blocks 6. Lower rubber Roller
7. Upper rubber Roller 8. Pressure-Adjusting Orientation Axis . Longitudinal Taper Gear
2
4