Gfp 663TH User manual

Gfp 663TH April 2021
1
OPERATING MANUAL Gfp 663TH
Please read this manual carefully before operating!
Unpacking, assembly, and operating videos are available at
www.gfpartnersllc.com
Do NOT make changes to or reproduce this manual
without express written consent from Gfp

Gfp 663TH April 2021
2
Table of Contents
Page
1. Introduction………………………………………………………..
2. Important Safety Instructions……………………………………...
3. Installation Safeguards……………………………………………
4. Regulatory Compliant Statements…………………………………
5. General Safeguards………………………………………………...
6. Operating Conditions………………………………………………
7. Packing List………………………………………………………
8. Installation…………………………………………………………
A. Remove crate top and stand components……………………
B. Remove the Crate Sides……………………………………..
C. Remove the Packaging and Accessories……………………
9. Additional Installation Items………………………………………
10. System Components…………………………………………….
11. Control Panel
A. Home……………………………………………………………
B. Help Screens (Tutorial)…………………………………………
i. Webbing………………………………………………….
ii. Brakes and Clutches……………………………………...
iii. Gap 1……………………………………………………..
iv. Gap 2……………………………………………………..
v. Counter 1…………………………………………………
vi. Counter 2…………………………………………………
C. Operational Screens……………………………………………..
i. Speed……………………………………………………..
ii. Temperature………………………………………………
iii. Gap……………………………………………………….
iv. Pressure…………………………………………………..
v. Top Tension……………………………………………….
vi. Bottom Tension…………………………………………..
vii. Warning…………………………………………………..
viii. Counter…………………………………………………..
ix. Printer…………………………………………………….
D. Service………………………………………………………….
i. Main Service Screen………………………………………
ii. Gap Adjustment……………………………………………
3
3
3
4
5
7
8
10
10
12
12
12
13
13
14
14
15
15
15
16
16
17
17
18
18
19
20
20
20
21
21
22
22
23
23

Gfp 663TH April 2021
3
iii. Pressure Adjustment……………………………………….
iv. Top Tension Adjustment…………………………………..
v. Bottom Tension Adjustment………………………………
vi. Temperature Adjustment…………………………………..
vii. Speed Adjustment…………………………………………
viii. Factory Settings Reset Request……………………………
ix. Confirming the Reset……………………………………..
x. Factory Reset Confirmation………………………………
12. Operation………………………………………………………….
13. Loading Film……………………………………………………...
14. Threading Film………………………………………………………
15. Brake Tension Adjustment…………………………………………...
16. Top Rewind Shaft Clutch Adjustment…………………………….
17. Inserting Rewind Shafts…………………………………………..
18. Feed Tray Safety Latch……………………………………………
19. Removing Press Roller Assembly…………………………………
20. Rewind Assemblies……………………………………………….
21. Troubleshooting…………………………………………………..
22. Specifications……………………………………………………..
23. Warranty…………………………………………………………..
24
24
25
26
26
26
27
27
28
28
29
31
31
32
32
32
32
34
35
36

Gfp 663TH April 2021
4
1. Introduction
Thank you for choosing the Gfp 663TH laminator. It has been designed and manufactured to provide
years of continuous service. Please read this manual thoroughly before operating. Please inspect the
box and the laminator for shipping damage. Damage should be brought to the attention of the
delivering carrier immediately.
We reserve the right to make changes to this publication and to the products described in it without
notice. The details given in this manual are based on the most recent information available to us. They
may be subject to change in the future. We retain the right to make changes to the construction or the
design of our products without accepting any responsibility for modifying earlier versions.
WARNING! Any unauthorized changes or modifications to this unit without our prior written
approval will void the user’s warranty and will transfer health and safety obligations to the end user.
CAUTION! Please pay attention to all passages with these symbols. This
information is vital to preventing user injury and/or damage to the unit. Failure to follow this
information could void the user’s warranties and transfer all safety obligations to the user.
2. Important Safety Instructions
In this operating manual, you will find important safety messages regarding the product.
Read these instructions carefully, failure to comply with the following safety procedures could result in
serious injury.
WARNING Do not attempt to service or repair the laminator. Only authorized maintenance and service
technicians should make repairs.
WARNING Do not connect the laminator to an electrical supply or attempt to operate the laminator
until you have completely read these instructions. Maintain these instructions in a
convenient location for future reference.
WARNING To guard against injury, the following safety precautions must be observed in the
installation and use of the laminator.
3. Installation Safeguards
 Shipping damage should be brought to the immediate attention of the delivering carrier.
 Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in the
direct path of forced, heated or cooled air.
 The receptacle must be located near the equipment and easily accessible.
 Connect the attachment plug provided with the laminator to a suitably grounded outlet
only. This machine must have reliable earth ground to ensure the safety of the machine during
operations.

Gfp 663TH April 2021
5
 Contact an electrician should the attachment plug provided with the laminator not match the
receptacles at your location.
 Ensure that the voltages of the power supply you are using match the rated working
voltages before operations. Do not use incorrect power supply.
 Do not use damaged wires or sockets. If abnormal conditions occur, switch off the
power supply first.
 Only a licensed electrician should install wiring and outlet for the laminator.
 Do not defeat or remove electrical and mechanical safety equipment such as interlocks, shields
and guards.
4. Regulatory Compliance Statements
cTUVus Certification
This test mark, also referred to as the "cTUVus mark", serves as proof of compliance with US national
standards from UL adopted by OSHA and the Canadian national standards of CSA adopted by the
Standards Council of Canada (SCC). US Authorities having Jurisdiction (AHJs) and Provincial Regulators
across Canada recognize the cTUVus mark as proof of product compliance to published national standards
and code requirements. The cTUVus mark is officially recognized as an equivalent and direct replacement
of the UL and CSA marks.
Federal Communications Commission (FCC) Compliance Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:

Gfp 663TH April 2021
6
— Reorient or relocate the receiving antenna.
— Increase the separation between the equipment and receiver.
— Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
— Consult the dealer or an experienced radio/TV technician for help.
CAN ICES-3(B)/NMB-3(B)
Industry Canada Emission Compliance Statement
This Class B digital apparatus complies with Canadian, CAN ICES-3(B)/NMB-3(B), interference-causing
equipment regulation.
Changes or modifications made to this device that are not expressly approved by Gfp, may void the user's
authority granted by the FCC and/or by Industry Canada to operate the equipment.
5. General Safeguards
 Keep hands, long hair, loose clothing, and articles such as neckties away from rollers to avoid
entanglement and entrapment. The rollers have pinch points that can trap body parts or clothing
and cause serious injury.
 Do not use the machines for purposes other than lamination and mounting, otherwise damages
to the machine or accidents may occur.
 Keep out of reach of children.
 Keep flammable and wet objects away from the machine.
 Do not use flammable sprays or materials when cleaning the machine.
 Do not leave the machine unattended during operations.
 Do not mount metal materials or other hard objects.
 Do not put burrs, sharp blades or rigid materials in between the two rubber rollers.
 Do not attempt to laminate items that exceed total recommended material thickness of the unit.
 Do not touch the rollers when they are hot or place foreign object inside the machine.
 Do not cut adhesive films directly on the surface of the rollers to avoid damaging the rubber
coating.
 Shut down the machine after laminating to avoid misuse by others.
 Shut down the power before moving the machine.
 Note the locations of castors while moving or operating this machine to avoid injuries to your
feet.
 Disconnect from the power supply before repair or maintenance.

Gfp 663TH April 2021
7
 Disconnect from the power supply when the machine is not in use for a long time.
 When the machine lies idle for a long period of time, raise the top rubber roller to avoid flat
spots on the rubber surface.
 Do not cover the surface of the machine until the machine has completely cooled.
 Perform only the routine maintenance procedures referred to in these instructions.
6. Operating Conditions
 Place machine on level surface
 Environment requirements：
 Ambient temperature: 50⁰ F - 104⁰ F
 Humidity：30%—80%；ideal humidity：55%
 Due to the static on film rolls, you should try to keep the environment clean.
 Provide enough space around machine to ensure the safe and effective operation. The minimum
area covered is 8 ft. x 10 ft.
 Do not directly cut the films on the surfaces of the rubber rollers to avoid damages to the rollers.
 Do not put burrs, sharp knives or extra thick and hard materials in between the rollers. Do not
leave objects like tools, rulers, knives, etc. on the working panels or the side cabinets to avoid
their being rolled into the machine accidentally and damaging the rollers.
 For repairs and replacements, please contact your local distributor. Unauthorized repairs and
dismantling will affect future maintenances of the machines.
 The machine can laminate continuously objects less than ½” thick.
 For objects over ½” but less than 1” thick, use the foot pedal switch.
 Operator should be present while machine is in operation.
Warning: Do not keep the machines in direct sunshine or near it.
Do not keep the machine in dusty places or places with strong vibrations.

Gfp 663TH April 2021
8
7. Packing List
Remove all parts from shipping create and boxes. Inspect parts and the machine carefully. Any missing
parts should be reported to the shipper upon receipt of shipment.
M
ain Machine Crate
Part Quantity
Main Machine
1
Foot Pedal
1
Rewind
T
ube
2
Control Panel Boom
1
Operation
M
anual
1
Film
C
utter
1
Storage
B
ox
1
Alignment
D
isk
2
Fuse
2 Amp
2
Rotary Side Slitters
2

Gfp 663TH April 2021
9
8. Installation
8A.
Remove the corner protectors and
screws from the top and sides of the
crate and swing the ramp down.
Remove the retainer board and end cap.
Retainer Board
End Cap
Rotate the castors so they
are facing out.
Roll the laminator out of the crate
onto the ramp.
Corner Protectors

Gfp 663TH April 2021
10
8B. Remove the Accessories
1. Remove plastic cover, accessory boxes, toolbox and Operator’s Manual.
9. Additional Installation Items
1. Remove the shipping blocks and wire ties from the ends of the rollers before
attempting to raise the top roller!
2. Slide the Control Panel boom into the receptacle and tighten the knurled locking collar, Fig. 9a.
NOTE: Make sure the Control Panel is facing the front of the laminator before inserting the
boom and tightening the locking collar.
3. Install the foot pedal, Fig. 9b.
4. Check drive chains for tightness.
5. Check all drive set screws for tightness.
6. Check all electrical connections and input power and test for proper operation.
1
Control Panel Boom Control Panel
Receptacle
Boom Locking Collar
Fig. 9a
Foot Pedal Receptacle
Fig. 9b

Gfp 663TH April 2021
11
10. System Components
1
2
3
4
5
6
7
8
1 Top Main Roller
2 Control Panel
3 Power Cord
4 Foot Pedal
5 Printer
6 Feed Table w/Print Roller
7 Bottom Main Roller (under the Feed Table)
8 Lower Front Unwind
9 Lower Front Idler Bar
9

Gfp 663TH April 2021
12
13
14
16
17
15
18
20
21
22
10 Upper Release Liner Rewind
11 E-Stop
12 Upper Rear Unwind
13 Side Slitter Guide Bar
14 Side Slitters
15 Lower Rear Rewind
16 Castor
17 Castor w/Brake
18 Lower Rear Rewind Clutch
19 Lower Front Brake
20 Main ON/OFF Switch
21 Upper Unwind Brake
22 Upper Rewind Clutch
10
11
12
19
(3 & 4)

Gfp 663TH April 2021
13
11A. Control Panel Main Screen, (HOME)
The Main Screen consist of all the keys used to perform normal operations and adjustments.
These keys are:
RUN: Starts the main drive motor
STOP: Stops the main drive motor
HELP: Takes you to the TUTORIAL Screens. You may toggle through each screen by
pressing Next then Home to return to the Main Screen:
WEBBING (8Bi)
BRAKES (8Bii)
GAP 1 (8Biii)
GAP 2 (8Biv)
COUNTER 1 (8Bv)
COUNTER 2 (8Bvi)
SPEED: Takes you to the Operational Speed screen where you can select preset speeds or
input or any desired speed.
TEMP: Takes you to the Operational Temperature screen where you can select preset
temperatures or input any desired temperature up to 140F.
GAP: Takes you to the Operational Gap screen where you can select preset gaps or input any
desired gap by using the +/- keys or using the Finger Slide.

Gfp 663TH April 2021
14
GAP : When pressed, raises the top roller all the way to the top opening.
GAP : When pressed, raises the top roller incrementally.
PRESS: Takes you to the Operational Pressure screen where you can select preset pressures
or input any desired pressure by using the +/- keys or using the Finger Slide.
PRESS : When pressed, lowers the top roller incrementally.
PRESS : When pressed, lowers the top roller all the way to the closed position.
WARNING: When flashing, alerts the operator to unsafe or out of parameter conditions.
When pressed, takes you to the screen identifying the condition(s) for correction.
TOP TENSION: Allows the operator to input desired over/under tension warnings for the
product being run.
BOTTOM TENSION: Allows the operator to input desired over/under tension warnings for
the product being run.
SERVICE: Takes you to the Service screens. Inside these screens, operators can make
changes to factory parameter settings for the following operations:
Gap (8Dii)
Pressure (8Diii)
Top Tension (8Div)
Bottom Tension (8Dv)
Temperature (8Dvi)
Speed (8Dvii)
RESET (8Dviii)
COUNTER: The operator can input starting lengths . It allows the operator to see total film
usage for the job just run as well as daily and overall usage.
PRINT: Imports the length of film used in the current job. The operator can create and store
types of film and then choose any of the different types of film to printed on the label. This
screen also allows the operator to input the Month, Day Year as well as the time of day.
RUN/FOOT: Allows the operator to choose between running continuously or using the foot
pedal.
FWD/REV: Allows the laminator to run in either forward or reverse mode. Reverse only
runs with the foot pedal.
HOT/COLD: Allows the operator to choose between no heat or top heat assist.

Gfp 663TH April 2021
15
11B. HELP Screens (TUTORIAL)
11Bi. Webbing
This screen shows the path for running a PSA overlaminate on the top and a printed media
on the bottom. It identifies all the rollers and idler bars.
11Bii. Brakes and Clutches
This screen identifies the various brakes and clutches on the laminator.

Gfp 663TH April 2021
16
11Biii. Gap 1
This screen identifies the auto-up/auto-down keys as well as the incremental keys.
11Biv. Gap 2
This screen explains how you can use the +/- keys or the finger slide keys to adjust the position
of the top roller.

Gfp 663TH April 2021
17
11Bv. Counter 1
This screen explains the different fields for the total film usage as well as daily and current
job usage.
11Bvi. Counter 2
This screen is a continuation of Counter 1 and explains the Start Length input for each new
job. You will see these two screens combined in the Operation Counter screen.

Gfp 663TH April 2021
18
11C. Operational
11Ci. Speed
When SPEED is pressed on the HOME screen, it takes you to this screen. You may select
any of the presets by pressing that key, then pressing OK. You may also change the speed by
using the +/- keys or the finger slide then pressing OK. Press HOME to return to the Main
screen.
11Cii. Temperature
When TEMP is pressed on the HOME screen, it takes you to this screen. You may select any
of the presets by pressing that key, then pressing OK. You may also change the temperature
by using the +/- keys or the finger slide then pressing OK. Press HOME to return to the Main
screen.

Gfp 663TH April 2021
19
11Ciii. Gap
When GAP is pressed on the HOME screen, it takes you to this screen. You may select any
of the presets by pressing that key, then pressing OK. You may also change the gap by using
the +/- keys or the finger slide then pressing OK. Press HOME to return to the Main screen.
11Civ. Pressure
When PRESS is pressed on the HOME screen, it takes you to this screen. You may select
any of the presets by pressing that key, then pressing OK. You may also change the pressure
by using the +/- keys or the finger slide then pressing OK. Press HOME to return to the Main
screen.

Gfp 663TH April 2021
20
11Cv. Top Tension
If the alarm is set and either of the parameters are exceeded, the TOP TENSION key will start
flashing. To correct, pressing TOP TENSION on the HOME screen, will take you to this
screen. You will have to add tension or release tension according to the alarm displayed.
You may arm or disarm the alarm by pressing ON or OFF. If you choose to disarm the alarm
you must choose which mode by pressing the HIGH and/or LOW keys. Press HOME to
return to the Main screen.
11Cvi. Bottom Tension
If the alarm is set and either of the parameters are exceeded, the TOP TENSION key will start
flashing. To correct, pressing BOTTOM TENSION on the HOME screen, will take you to
this screen. You will have to add tension or release tension according to the alarm displayed.
You may arm or disarm the alarm by pressing ON or OFF. If you choose to disarm the alarm
you must choose which mode by pressing the HIGH and/or LOW keys.