Goldmedal Astro User manual

© 2022 Gold Medal Products Co.
Part No. 40269
Instruction Manual
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
Astro Staging Cabinet
Model No. 2004, 2004SL, 2004SLN, 2008SL

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SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning. 008_012221
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
To avoid burns, DO NOT touch heated surfaces.
DO NOT place or leave objects in contact with heated surfaces.
009_092414
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_060215

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WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614
Note: Improvements are always being made to Gold Medal’s equipment. This information
may not be the latest available for your purposes. It is critical that you call Gold Medal’s
Technical Service Department at 1-800-543-0862 for any questions about your
machine operations, replacement parts, or any service questions. (Gold Medal
Products Co. does not assume any liability for injury due to careless handling and/or
reckless operation of this equipment.) General images may be used in manual for
reference only.

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INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold
Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Model Description
The 2004 and 2008 Series are popcorn staging cabinets, with forced air popcorn crisper. Unit not
for the storage or display of time / temperature control for safety foods. Options vary by Model
(double sided door units have doors on both sides of cabinet).
2004: Large cabinet, swing out doors (one side), 2 shelves, and LED lighted sign.
2004SL: Large cabinet, sliding doors (one side), 2 shelves, and LED lighted sign.
2004SLN: Large cabinet, sliding doors (one side), 2 shelves, and LED Neon sign.
2008SL: Small cabinet, sliding doors (one side), 2 shelves, and LED lighted sign.
Setup
This unit has been tested at the factory.
1. Remove all packaging and tape prior to operation.
2. Place unit on a sturdy, level base for use, then place shelves on the shelf supports in unit.
3. Units with swing out doors - the door knobs are shipped facing the inside of the machine.
Re-adjust knobs to face the outside of the machine.
4. For NSF compliance, set unit flush with counter and silicone caulk the 4 sides where
frames meets counter top (see illustration below).
5. After setup, the unit should be cleaned prior to use (see Care and Cleaning section).
Bottom frame of
Warmer Unit
Silicone caulk 4 sides where frame meets counter top.
If equipped with Old Maid Pans, use minimal amount of caulk under
pan openings to avoid interference with Old Mail Pans.

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Electrical Requirements
The following power supply must be provided (reference unit Data Plate for Wattage requirement):
120 V~, 60 Hz
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning. 008_012221
A certified electrician must furnish sufficient power for proper machine operation and install any
supplied receptacle (reference unit Data Plate for model specific Volts AC, Hertz, and Wattage
requirements). We recommend this equipment be on a dedicated and protected circuit. Failure
to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal
Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of
extension cords is not recommended due to safety concerns, and may cause sacrificed and/or
reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.
Before You Plug In Machine
1. Make sure all machine switches are in the OFF position before plugging the equipment
into the receptacle.
2. Make sure the wall outlet can accept the grounded plugs (where applicable) on the
power supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5. Install the unit in a level position.
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614

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OPERATING INSTRUCTIONS
Controls and Their Functions
LIGHT SWITCH
Two position, ON-OFF lighted rocker switch, provides power to the dome and cabinet lighting.
The green switch light ON indicates there is power to the lighting.
LEFT/RIGHT WARMER SWITCHES
Two position, ON-OFF lighted rocker switch, provides power to the left hand or right hand
crisper blower.
Operating Instructions
Follow the instructions below to operate the Staging Cabinet:
1. Turn the Light Switch ON to light up the cabinet interior and the dome sign.
2. Turn the Heater Switches ON for approximately 30 minutes prior to use for optimal
pre-warming of cabinet.
3. Place product on the shelves of the cabinet. For best results, allow adequate space
around product for air to circulate.
Light Switch
Left Warmer
Switch
Right Warmer
Switch

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Care and Cleaning
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water. DO NOTclean appliance with a water jet or steam
cleaner. Always unplug the equipment before cleaning or servicing. 025_051321
WARNING
To avoid burns, DO NOT touch heated surfaces.
DO NOT place or leave objects in contact with heated surfaces.
009_092414
Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of
advertising your product.
Follow the directions below to clean and sanitize the unit each day after use.
1. With the machine OFF, unplug the unit and allow it to cool before attempting to clean.
2. Make sure to clean all of the pans (racks) in order to sanitize them before each use.
3. Remove bottom cabinet pans and clean out any stray debris.
4. The vertical air ducts, mounted on the inside of the cabinet, disassemble without tools
for easy cleaning.
5. Clean unit with a soft cloth, dampened with soap and hot water.
6. Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless
steel, such as Gold Medal Watchdog Stainless Cleaner (Item No. 2088).
DO NOT use oven cleaners or abrasive materials as they will damage parts of the
machine.
7. Clean the glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item
No. 2588) is recommended.
Ammonia cleaners will damage the plastic panels. Use only non-ammonia cleaners,
such as Gold Medal Watchdog Glass Cleaner (Item No. 2588).

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THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY
MAINTENANCE INSTRUCTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning. 008_012221
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY
FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH
ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
027_010914

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ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or
parts list. (General images may be used in manual for reference only.)
2. Use only approved replacement parts when servicing this unit.
3. When ordering, please include part number, part name, and quantity needed.
4. Please include your model number, serial number, and date of manufacture (located
on the machine nameplate/data plate) with your order.
5. Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
Or, place orders by phone or online:
Phone: [phone]
[phone]
Fax: [phone]
[phone]
E-mail: [email protected]
Web Page: gmpopcorn.com

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Replacing Broken Glass
Broken glass panels can be easily replaced. Gold Medal Products Co. does not ship glass. It can be
obtained from a local glass shop, always purchase tempered glass.
GLASS DIMENSIONS (Height x Width x Thickness)
Model 2004 Series
Front Glass: 32 3/16” X 31 1/16” X 1/8
Side Glass: 32 3/16” X 23 1/16” X 1/8
Model 2008SL
Front Glass: 32 3/16” X 31 1/16” X 1/8
Side Glass: 32 3/16” X 14 9/16” X 1/8
1. Turn machine OFF, unplug unit and allow it to cool before attempting to replace glass.
2. Remove all loose pieces of glass.
3. Remove all rigid glass channels from around glass to be replaced; set channels aside
for reuse.
4. Carefully remove the rest of the broken glass.
5. Apply decals (if desired) to new glass panel.
6. Slide rigid glass channels over the exposed sides and bottom of new glass panel.
7. Fasten new glass panel in machine with the existing glass strips. (On some units, the
front and side glass slide under top and is then lowered into the bottom channel.)

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Cabinet Assembly –Parts Breakdown
See Dome Assembly section
for parts breakdown.
See Door Hardware Kit section
(for Sliding Door parts, see
Sliding Door section).
5, 6
9
7, 8
13
17
16*
20
18, 19
10
21
22
General image shown for parts reference only.
*CAUTION: If supply cord is damaged, it
must be replaced by Gold Medal Products
Co., its service agent, or similarly qualified
persons in order to avoid a hazard.
14, 15
11
12
4
LED Light
For Glass Panels, see
Replacing Glass section.
1
2
3
See Parts List
for Glass
Retainers.
23

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Cabinet Assembly –Parts List
Item
Part Description
Part Number
2004
2004SL,
2004SLN
2008SL
1
ROCKER SW 3 HOLE (switch box)
17473
17473
17473
2
ROCKER SWITCH LABEL 3 HL
61986
61986
61986
3
SWITCH, LIGHTED ROCKER GR
42798
42798
42798
4
LED REPLACEMENT (in cabinet ceiling)
100544
100544
100544
5
MAGNETIC CATCH BRACKET
41340
6
MAGNETIC CATCH
47561
7
SHELF SUPPORT LH 1617/TS
16056
16056
16056
8
SHELF SUPPORT RH 1617/TS
16057
16057
16057
9
SHELF
17008
17008
16643
10
DOOR 15.25 X 31.28 X .22
40352
11
CORN PAN RH
40296
40296
16653
12
CORN PAN LH
40297
40297
16654
13
RUBBER F00T CASE BOTTOM
41282
41282
41282
14
10-24 x 1 1/8 PAN HEAD
47128
47128
47128
15
10-24 SERRATED LOCK NUT
49363
49363
49363
16*
LEAD-IN CORD 20 AMP PLUG
47580
47580
LEAD-IN CORD 15 AMP PLUG
22038
17
STRAIN RELIEF SR-31-2
41735
41735
41735
18
DUCT PANEL LG
40292
40292
40292
19
DUCT BRACKET
40177
40177
40177
20
DUCT COVER LG
40293
40293
40293
21
GLASS CHAN 31 27/32 (for sides of front and
side glass panels)
41858
41858
41858
22
GLASS CHAN 22 7/8 (for bottom of side glass
panels, cut as needed)
47694
47694
47694
23
LABEL, NSF 4 SAFETY FOODS
115727
115727
115727
Glass Retainers
Item
Part Description
Part Number
All Models
GLASS RETAINER FRONT (2 required)
41765
GLASS RETAINER REAR (2 required)
41766

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Door Hardware Kits –Individual Component Breakdown
Item
Part Description
Part Number
47054
47055
1
DOOR KNOB
41013
41013
2
8-32 X ½ SCREWS PH PAN W/SEMS
47124
47124
3
ACORN NUT #8-32
47702
47702
4
TEE BOLT
75267
75267
5
MALE HINGE SHORT LEFT
41349
6
FEMALE HINGE LONG LEFT
41352
7
FEMALE HINGE LONG RIGHT
41351
8
MALE HINGE SHORT RIGHT
41350
4
3
8
7
6
5
1
2
3
2
Complete Left Hand Door
Hardware Kit (P/N 47054)
(contains all parts shown above)
Complete Right Hand Door
Hardware Kit (P/N 47055)
(contains all parts shown above)

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Sliding Door Assembly –Parts List
Item
Part Description
Part Number
LH Door Assy.
RH Door Assy.
DOOR ASSY. COMP. (includes items below)
16255
16254
1
DOOR FRAME WITH GLASS
16076
16076
2
HANDLE, SLIDING DOOR
16252
16252
3
ROLLER SUPPORT REAR
16235
16084
4
ROLLER SUPPORT FRONT
16236
16083
5
1/4-20 HEX JAM NUT, 18-8
41451
41451
6
8-32 X 1/2 PH PAN W/SEMS
47124
47124
7
ROLLER, BALL BEARING
16092
16092
8
1/4-20 X 5/8 BT HD SCREW
16070
16070
Sliding Door Frame Assembly - Parts List
Item
Part Description
Part Number
POLYETHYLENE TAPE (used between top of
door frame and unit) (not shown)
16234
DOOR FRAME WELD ASSEMBLY (not shown)
16240
DOOR TRACK WELDED ASSY (not shown)
16245
1
2
1
2
3
8
7
6
4
5
Complete LH
Door Assembly
Complete RH
Door Assembly

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Cabinet Motor Plate View
Item
Part Description
Part Number
2004, 2004SL
2004SLN
2008SL
1
LED REPLACEMENT
100544
100544
100544
2
POWER SUPPLY 24VDC 60W
55586
55586
POWER SUPPLY 24VDC 20W (for LED Light, see
Neon Dome section for power supply for sign)
55394
3
DOME SPACER 6 9/16
41526
41526
41526
4
BLOWER
40254
40254
40254
5
BLOWER BRACKET
40145
40145
40145
6
NOZZLE HEATER, 120V 850W
40153
40153
40153
7
EXHAUST BOX, WELD ASSY
40185
40185
40185
8
HIGH LIMIT, THERMOSTAT
79058
79058
79058
9
TERMINAL BLOCK, 8 POS
47208
47208
47208
10
INTAKE COVER (2 required for each blower)
40184
40184
40184
11
SWITCH, LIGHTED ROCKER GR
42798
42798
42798
2
1
4
5
9
8
2004 Motor Plate image shown for general parts reference only.
3
6
7
10
11
LED Light
Power Supply
1
LED Light

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LED Lighted Sign Dome Assembly
Item
Part Description
Part Number
2004, 2004SL
2008SL
ASSY, DOME COMPLETE
40198
16656
1
POPCORN SIGN
111871
111871
2
SUPPORT ANGLE, DOME (Sign Retainer)
41503
41503
3
COVER PLATE
40351
40351
4
BUSHING, SNAP .500 IN
47236
47236
5
LED STRIP COOL WHITE
55379
55379
6
8-32 X 3/8 PH PAN W/SEMS
42227
42227
7
8-32 SERRATED FLANGE NUT
61151
61151
8
MOLDED PLUG
47726
47726
9
MOLDED RECEPTACLE (not shown)
41712
41712
10
DOME WELD ASSEMBLY
40278
16650
2
1
4
5
6, 7
For Power Supply, see
Cabinet Motor Plate View
8, 9
4
10
General LED Lighted Sign image shown for parts reference only.
3
Sign Retainer
Cover Plate

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LED Neon Dome Assembly
Item
Part Description
Part Number
2004SLN
DOME ASSY W/ SIGN & TRANS (complete dome
assembly)
16328
1
DOME MAIN WRAPPER
16030
2
FRONT WRAPPER WELD ASSEMBLY
47232
3
8-32X1/2 PAN HD PH (fastens neon sign)
74147
4
INSPECTION PLATE
40375
5
8-32X3/8 PAN HD PH (fastens inspection plate)
74141
6
MOLDED PLUG
47726
7
MOLDED RECEPTACLE (not shown)
47727
8
POWER SUPPLY, 12VDC
55231
9
LED SIGN ASSY, 30 INCH (includes items listed
below)
67524
10
COVER, 30 NEON SIGN
67418
11
LED POPCORN SIGN
69707
12
ALUM EXTRUSION,29.875"LG
67439
13
8-32 X 3/8 SLT. HWH M/S
42044
14
END CAP
67420
LED Neon Assembly shown for general parts reference only.
1
3
2
4
5
13
10
12
11
14
6, 7
8
Power Supply for
Sign (not shown)
9
LED Sign
Assembly

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Wiring Diagram
Model No. 2004, 2004SL, 2004SLN

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Model No. 2008SL

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WARRANTY
© 2022 –The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of
Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website
display, without its express written consent.
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to
be free of defects in workmanship and material under normal use and service. Gold Medal
Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts,
f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and
which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point.
Except for “Perishable Parts” on specific machines, the above warranty applies for a period
of two (2) years from the date of original sale to the original purchaser of equipment when
recommended operating instructions and maintenance procedures have been followed. These
are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or
consequential damages. No claim under this warranty will be honored if the equipment covered
has been misused, neglected, damaged in transit, or has been tampered with or changed in any
way. No claim under this warranty shall be honored in the event that components in the unit at
the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty
is effective only when electrical items have been properly attached to city utility lines only at
proper voltages. This warranty is not transferable without the written consent of Gold Medal
Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person,
firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO.,
or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO
DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM,
AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR
REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
gmpopcorn.com
Phone: [phone] Fax: [phone]
[phone] [phone]