Goldmedal 190 Series User manual

© 2021 Gold Medal Products Co.
Part No. 110299
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
Portion Pak Cheese Warmer
Model No. 5581 (190 Series)
Instruction Manual

Portion Pak Cheese Warmer Model No. 5581 (190 Series)
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Table of Contents
SAFETY PRECAUTIONS ...................................................................................................................................3
INSTALLATION INSTRUCTIONS ...................................................................................................................5
Inspection of Shipment .......................................................................................................................................5
Manual .......................................................................................................................................................................5
Model Description.................................................................................................................................................5
Items Included with this Unit ...........................................................................................................................5
Setup...........................................................................................................................................................................5
Electrical Requirements .....................................................................................................................................7
Before You Plug In Machine ..............................................................................................................................7
OPERATING INSTRUCTIONS .........................................................................................................................8
Controls and Their Functions...........................................................................................................................8
Operating Instructions ........................................................................................................................................8
Care and Cleaning .......................................................................................................................................9
THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY ............ 10
MAINTENANCE INSTRUCTIONS ................................................................................................................ 10
ORDERING SPARE PARTS............................................................................................................................ 11
Replacing Broken Glass....................................................................................................................................11
Cabinet Exterior – Parts Breakdown .......................................................................................................... 12
Door Hardware Kit 61380 – Individual Component Breakdown.................................................... 13
Cabinet Interior View .......................................................................................................................................14
Motor Plate Components................................................................................................................................. 15
Lighting Components........................................................................................................................................ 16
Safety Labels.........................................................................................................................................................16
Wiring Diagram ........................................................................................................................................ 17
WARRANTY...................................................................................................................................................... 19

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SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning.
008_012221
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
To avoid burns, DO NOT touch heated surfaces.
DO NOT place or leave objects in contact with heated surfaces.
009_092414
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_060215

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WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
DO NOT install equipment in an area where a water jet is used.
Unit to be installed in locations where ambient temperatures are between a minimum of
5°C (41°F) and a maximum of 55°C (131°F).
Unit to be installed in locations where it can be overseen by trained personnel.
Install unit on a level surface.
Unit is a Portion Pak Cheese Warmer.
Note:Improvements are always being made to Gold Medal’s equipment. This information
may not be the latest available for your purposes. It is critical that you call Gold Medal’s
Technical Service Department at 1-800-543-0862 for any questions about your
machine operations, replacement parts, or any service questions. (Gold Medal
Products Co. does not assume any liability for injury due to careless handling and/or
reckless operation of this equipment.) General images may be used in manual for
reference only.

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INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold
Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Model Description
Countertop warmer with three removable shelves, an LED lighted cabinet and sign, and a
heater/blower in dome. This unit is designed for Portion Pak Cheese Containers, not acceptable
for open volatile food products.
5581 (190):Portion Cup Cheese Warmer with LED Lighted Sign and cabinet; doors on
front of unit.
5581 (191): Portion Cup Cheese Warmer with LED Lighted Sign and cabinet; doors on
front and back of unit.
Items Included with this Unit
Setup
1. Remove all packaging and tape prior to operation.
2. Place the unit on a sturdy, level base.
3. Door knobs are shipped in accessories pack. Install a knob, using a tee bolt, on each
door (see Figure A below).
Instruction
Manual
Registration
Warranty Card
Black Crutch Tip
(PN 49123) (X4)
Rack Shelf
(PN 17285) (x3)
Door Knob (PN 47120)
Tee Bolt
(PN 75267)
(One of each provided
for
each door.)

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4. Unit has 4 glide feet preinstalled at the factory (see Figure B). Install a Black Crutch
Tip on each foot. Firmly push crutch tip over glide until it covers glide entirely.
5. Make sure air ducts are in place before installing racks, see Air Duct Installation
instructions below (Figure C).
6. Install racks—make sure the rack sits on the shelf support for each corner post (see
Figure B).
7. After setup, unit should be cleaned prior to use (see Care and Cleaning section).
General images shown for reference only.
General image shown for
installation reference only
.
Air Duct Installation:
a. Insert top of air duct under the
ceiling tab.
Side flanges of the air duct must
face the glass.
b. Slide bottom end towards glass.
Make sure the air duct clears the
shelf brackets on the corner posts.
a
b
Black Crutch Tip
Glide (pre-installed
at the factory)
Shelf supports located
on each corner
post.
Install a knob
on each door.
Figure A
Figure B
Figure C

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Electrical Requirements
The following power supply must be provided (reference unit Data Plate for Wattage requirement):
5581-00 (190 Series): 120 V~, 60 Hz
5581-01 (190 Series): 220-230 V~, 50/60 Hz
Potential Electrical Variations: 220 V~, 60 Hz
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning.
008_012221
A certified electrician must furnish sufficient power for proper machine operation and install any
supplied receptacle (reference unit Data Plate for model specific Volts AC, Hertz, and Wattage
requirements). We recommend this equipment be on a dedicated and protected circuit. Failure
to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal
Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of
extension cords is not recommended due to safety concerns, and may cause sacrificed and/or
reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.
Before You Plug In Machine
1. Make sure all machine switches are OFF before plugging equipment into receptacle.
2. Make sure wall outlet can accept the grounded plugs (where applicable) on the power
supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5. Install unit in a level position.
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614

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OPERATING INSTRUCTIONS
Controls and Their Functions
POWER SWITCH
ON/OFF lighted rocker switch - provides power to the lighting and heat element. The
green light ON indicates power to unit.
Operating Instructions
1. Turn Power Switch ON.
2. Pre-heat unit 10-15 minutes while empty.
3. Place product inside cabinet and allow it to preheat for approximately one hour—do
not overfill the unit or block the air ducts. Allow air to circulate freely.
Unit designed for prepackaged food products only. Not acceptable for open volatile
food products.
4. Keep door closed if not serving or refilling the unit.
Power Switch
General image shown for reference only.

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Care and Cleaning
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water. DO NOT clean appliance with a water jet or steam
cleaner. Always unplug the equipment before cleaning or servicing.
025_051321
WARNING
To avoid burns, DO NOT touch heated surfaces.
DO NOT place or leave objects in contact with heated surfaces.
009_092414
Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners).
For surfaces needing further cleaning or degreasing, Watchdog Stainless Cleaner (Item No. 2088)
or Watchdog Concession Equipment Degreaser (Item No. 2580) is available for use accordingly.
For any cleaning products used, follow the manufacturer’s instructions on the product. DO NOT
use oven cleaners or abrasive materials as they will damage parts of machine.
Follow the directions below to clean the unit.
1. Turn machine OFF, unplug unit and allow it to cool completely.
2. Take racks/pans to the sink to clean with soap and water, then rinse and dry.
3. Wipe interior and exterior surfaces clean using a SLIGHTLY damp cloth (cloth may be
SLIGHTLY dampened with soap and water, then wipe again to remove any remaining
cleaner).
4. Clean glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item No.
2588) is recommended.
Ammonia cleaners will damage plastic doors/panels. Only use a non-ammonia cleaner,
such as Gold Medal Watchdog Glass Cleaner (Item No. 2588).
5. Make sure the air vents are in place; then reinstall the racks.

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THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY
MAINTENANCE INSTRUCTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning.
008_012221
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY
FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH
ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
027_010914

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ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or
parts list. (General images may be used in manual for reference only.)
2. Use only approved replacement parts when servicing this unit.
3. When ordering, please include part number, part name, and quantity needed.
4. Please include your model number, serial number, and date of manufacture (located
on the machine nameplate/data plate) with your order.
5. Address all parts orders to Parts Department, Gold Medal Products Co., 10700
Medallion Drive, Cincinnati, Ohio 45241-4807
or place orders by phone or online:
Phone: [phone]
[phone]
Fax: [phone]
[phone]
E-mail: [email protected]
Web Page: gmpopcorn.com
Replacing Broken Glass
Broken glass panels can be easily replaced. Gold Medal Products Co. does not ship glass. It can be
obtained from a local glass shop, always purchase tempered glass.
GLASS DIMENSIONS (Height x Width x Thickness)
Front and Side Glass: 16 15/32” x 16 7/8” x 1/8 (3 pieces per unit)
1. Turn machine OFF, unplug unit and allow it to cool before attempting to replace glass.
2. Remove all loose pieces of glass.
3. Place a bungee (or large rubber band) around the unit to help hold the corner posts in
place, then remove dome and sign.
4. Remove all rigid glass channels from around glass to be replaced, set channels aside
for reuse.
Note: The rigid channels may be wedged in the corner posts or top and bottom glass
extrusions, and must be removed before new glass can be installed.
5. Carefully remove the rest of the broken glass.
6. Apply decals (if desired) to new glass panel.
7. Slide rigid glass channels over exposed sides and bottom of new glass panel.
8. Lift motor plate (ceiling plate) out of the way to allow the new glass panel to slide into
the corner posts and down into the bottom glass extrusion.
9. Make sure the rack holders are still in place, then carefully lower the motor plate until
the top glass extrusion secures glass in place.
10. Reinstall dome and sign, then remove bungee.

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Cabinet Exterior – Parts Breakdown
9
10
11
**CAUTION: If supply cord is damaged, it
must be replaced by a special cord or
assembly available from Gold Medal
Products Co. or its service agent.
13
14**
Bottom View
5
*Note: See next page for
door hardware.
General images shown for parts reference only.
12
For Glass Panels,
see Replacing
Glass section.
7 68
Corner Post Table
Item
Description
190 Series
191 Series
A
CORNER POST ALT SHELF
115590
B
LR CNR POST ALT SHELF
115591
115591
C
RR CNR POST ALT SHELF
115589
115589
See Lighting and Sign section.
1 3, 4
Top Cover
2
Cover Fastener
*See Note
5
B
See Corner Post
T
able below.
A
See Corner Post
T
able below.
C
See Corner Post
T
able below.

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Cabinet Exterior – Parts List
Item Part Description
Part Number
5581-00-190
5581-01-190
5581-00-191
1
TOP COVER SS
74777
74777
74777
2
8-32 X 5/8 TYPE 23 HX HD (fastens top cover)
49052
49052
49052
3
SIGN FRAME ANGLE
74786
74786
74786
4
8-32 X 1/2 SLOTTED H W H
49379
49379
49379
5
DOOR (1 door panel)
74166
74166
74166
6
DPST ROCKER SWITCH
42532
42532
42532
7
MAGNETIC CATCH
47561
47561
47561
8
BOTTOM PAN
74778
74778
17638
9
10-24 X 3/4 HEX HEAD SCREW
41314
41314
41314
10
GLIDE
47328
47328
47328
11
CRUTCH TIP
49123
49123
49123
12
GLASS CHAN 16 1/4 (for side edges of glass)
74172
74172
74172
GLASS CHAN 16 11/16 (for top/bottom edges of glass)
47693
47693
47693
13
SR-10-2 STRAIN RELIEF
87194
87194
87194
14**
LEAD-IN CORD 15 AMP PLUG
22038
22038
EXPORT POWER SUPPLY CORD
42369
Door Hardware Kit 61380 – Individual Component Breakdown
Item Part Description
Part Number
61380
1
KNOB LID LIFT
47120
2
TEE BOLT
75267
3
8-32 X 5/16 SLOTTED HEX
49594
4
8-32 X 3/8 PH PAN W/SEMS
42227
5
ACORN NUT #8-32
47702
6
MALE HINGE SHORT LEFT
41349
7
FEMALE HINGE LEFT HAND
61359
8
FEMALE HINGE RIGHT HAND
61373
9
MALE HINGE SHORT RIGHT
41350
7
6
1
4
9
8
2
3
5
Complete Door Hardware Kit (P/N 61380)
(contains all parts shown above)

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Cabinet Interior View
Item Part Description
Part Number
5581 (190)
5581 (191)
1
SENSOR BRACKET
40838
40838
2
LIGHT TUBE COVER
74788
74788
3
8-32 X 1/2 SLOTTED H W H
49379
49379
4
8-32 SERRATED FLANGE NUT
61151
61151
5
FINGER GUARD
47200
47200
6
AIR DUCT
17512
17512
7
SHELF
17285
17285
8
8-32 X 1/4 SLT. HWH M/S
49060
49060
9
SHELF BRACKET, SHT METAL
120302
120302
10
DRIP PAN WELDMENT
17021
17166
2
1
8
9
General images shown for parts reference only.
6
7
5, 3
3, 4
10

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Motor Plate Components
Item Part Description
Part Number
5581-00-190
5581-01-190
5581-00-191
1
BLOWER WRAPPER
74738
74738
74738
2
BUSHING, SNAP .312 IN
75328
75328
75328
3
AXIAL FAN
40721
40721EX
40721
4
EXAUST BLOWER PLUG & CORD
47199
47199
47199
5
POWER SUPPLY
55394
55394
55394
6
145°F THERMOSTAT BULB
87996
87996
87996
7
THERMOSTAT BRACKET
74667
74667
74667
8
SILICONE SLEEVING 6 IN LG
87315-6
87315-6
87315-6
9
BLOWER BOX
74736
74736
74736
10
HEAT ELEMENT 475W 120V
74720
74720
HEAT ELEMENT 475W 230V
74720EX
11
THERMOSTAT, 260F
74748
74748
74748
Fiberglass Sleeve
(
if applicable)
PN 87223
3 4
1
2
9 10
6
7
Blower Assembly
(Interior View)
5
8
11
See Lighting Component section.

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Lighting Components
Item Part Description Part Number
1
NACHO SIGN
103080
2
BUSHING, SNAP .312 IN
75328
3
LED STRIP COOL WHITE
55379
4
8-32 X 3/8 PH PAN W/SEMS
42227
5
HEX NUT #8-32 STAINLESS
89129
6
#8-32 TINNERMAN FASTENER
47299
7
LIGHT DEFLECTOR
103079
Safety Labels
Item Part Description Part Number
1
LABEL, CAUTION HOT
38201
2
LABEL SAFE OPERATING INST
111931
3
LABEL, DO NOT CLEAN…
49393
4
WARNING LABEL CORD
68720
1
Lighting Assembly (Interior View)
3 4, 5 6 7
2
2 31
Power Cord Label
4

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Wiring Diagram
Model 5581-00-190

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Model 5581-01-190

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WARRANTY
© 2021 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of
Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website
display, without its express written consent.
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to
be free of defects in workmanship and material under normal use and service. Gold Medal
Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts,
f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and
which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point.
Except for “Perishable Parts” on specific machines, the above warranty applies for a period
of two (2) years from the date of original sale to the original purchaser of equipment when
recommended operating instructions and maintenance procedures have been followed. These
are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or
consequential damages. No claim under this warranty will be honored if the equipment covered
has been misused, neglected, damaged in transit, or has been tampered with or changed in any
way. No claim under this warranty shall be honored in the event that components in the unit at
the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty
is effective only when electrical items have been properly attached to city utility lines only at
proper voltages. This warranty is not transferable without the written consent of Gold Medal
Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person,
firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO.,
or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO
DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM,
AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR
REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
gmpopcorn.com
Phone: [phone] Fax: [phone]
[phone] [phone]