Goldmedal Pop-O-Gold 100 Series User manual

© 2021 Gold Medal Products Co.
Part No. 110302
Instruction Manual
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
Grand & Twin Grand
Pop-O-Gold & Medallion (-100 Series)
For -1XX Series Models beginning with:
2848, 2860, and 2873 (32 oz. Pop-O-Golds)
2948, 2960, and 2973 (52 oz. Medallions)

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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gmpopcorn.com
Table of Contents
SAFETY PRECAUTIONS ....................................................................................................................................................3
INSTALLATION INSTRUCTIONS....................................................................................................................................5
Inspection of Shipment................................................................................................................................................................................. 5
Model Description........................................................................................................................................................................................... 5
Items Included with this Unit .................................................................................................................................................................... 6
Setup ..................................................................................................................................................................................................................... 6
Side Panel Installation and Removal ...................................................................................................................................................... 8
Electrical Requirements............................................................................................................................................................................... 9
OPERATING INSTRUCTIONS ....................................................................................................................................... 12
Controls and Their Functions ..................................................................................................................................................................12
Popping Corn Instructions .................................................................................................................................... 14
Care and Cleaning..................................................................................................................................................... 16
Troubleshooting ....................................................................................................................................................... 20
AGITATOR SET COLLAR ADJUSTMENT ................................................................................................................... 23
THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY ........................... 24
MAINTENANCE INSTRUCTIONS ................................................................................................................................. 24
Kettle Circuit Breaker............................................................................................................................................. 25
Electronic Temperature Control (Domestic) ................................................................................................. 26
Electronic Temperature Control (Export)....................................................................................................... 28
ORDERING SPARE PARTS ............................................................................................................................................ 30
Replacing Broken Glass ..............................................................................................................................................................................31
32 and 52 oz. Flat Lid Kettle Assembly –Agitator Assembly ....................................................................................................34
32 and 52 oz. Kettle Bottom Assembly –Parts Breakdown.......................................................................................................36
Cabinet Interior –Upper View ................................................................................................................................................................41
Controls and Filter Parts............................................................................................................................................................................42
Corn Pan and Blower Box Exterior View............................................................................................................................................43
Blower Box Interior - Element View.....................................................................................................................................................44
Cabinet Base Interior –Parts Breakdown..........................................................................................................................................45
Dome Interior –Electrical View..............................................................................................................................................................47
Relays –Control Components..................................................................................................................................................................48
Sign Options.....................................................................................................................................................................................................49
Safety Labels and Accessories .................................................................................................................................................................50
Wiring Diagram......................................................................................................................................................... 51
WARRANTY....................................................................................................................................................................... 52

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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gmpopcorn.com
SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. Keep cord and plug off the ground and away
from moisture. Always unplug the equipment before cleaning or servicing.
DO NOT immerse any part of this equipment in water.
DO NOT use a water jet or excessive water when cleaning. 008_012221
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.
013_092414
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_060215

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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gmpopcorn.com
WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
DO NOT install equipment in an area where a water jet is used.
Unit to be installed in locations where ambient temperatures are between a minimum of
5°C (41°F) and a maximum of 55°C (131°F).
Unit to be installed in locations where it can be overseen by trained personnel.
Install unit on a level surface.
Unit is for popcorn.
Note: Improvements are always being made to Gold Medal’s equipment. This information
may not be the latest available for your purposes. It is critical that you call Gold Medal’s
Technical Service Department at 1-800-543-0862 for any questions about your
machine operations, replacement parts, or any service questions. (Gold Medal
Products Co. does not assume any liability for injury due to careless handling and/or
reckless operation of this equipment.) General images may be used in manual for
reference only.

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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gmpopcorn.com
INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold
Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Model Description
The Elite Series Popper has a uni-body, stainless steel construction. Individual popper features
vary by model, thus images provided throughout the manual are for general model reference only.
Other features and options:
•Butterfly Corn Screen and Mushroom Corn Screen inserts included.
•Deep Well (ability to adjust corn storage area).
•Oil Dispense Unit option (B.I.B or Bucket Pump).
•Sign option (LED or LED Neon) reversible from Front Counter (customer side) to Back
Counter (operator side) of popper.
The 32 oz. and 52 oz. popper units are available in the sizes listed—Twin Models have 2 kettles:
32 oz. Kettle Model Series: 2848 (48”), 2860 (60”), 2873 (72” Twin)
52 oz. Kettle Model Series: 2948 (48”), 2960 (60”), 2973 (72” Twin)

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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gmpopcorn.com
Items Included with this Unit
Setup
This unit has been tested at the factory, follow the setup steps below prior to operating the unit.
1. Remove all packaging and tape. Open the cabinet base and remove all accessory items
from the pull out corn drawer.
2. Install unit on a level surface. Sufficient clearance is needed on the side of the popper
with the power supply cord routed from the unit, and allow a minimum 6” clearance
above exhaust on top of machine for airflow.
3. The cabinet base is equipped with rolling casters. The two casters on the operator
(controls) side have a locking/unlocking feature.
4. Make sure kettle lead-in cord is securely plugged into unit, and the locking ring is fully
twisted onto the kettle receptacle (see image below).
29.6 cc Flavacol
Measure (PN 47681)
Incl. with 32 oz. units,
and 52 oz. units for
Flexi-Pop.
32 oz. Corn Cup
(PN 67905-32)
Incl. with 32 oz. units,
and 52 oz. units for
Flexi-Pop.
18 oz. Corn Cup
(PN 67905-18)
Incl. with 32 oz. units
for Flexi-Pop.
52 oz. Corn Cup
(PN 17757-52)
Incl. with 52 oz.
units only.
Tube Brush (PN 47380)
Flavacol Container
(PN 41752)
1/4 Cup Flavacol
Measure (PN 47169)
Incl. with 52 oz. units.
Jet Scoop
(PN 2072)
50 AMP Receptacle
(PN 82920)
52 oz. unit only
Receptacle Cover
(PN 82922)
52 oz. unit only
Receptacle/Cover shown included with (120V) Domestic units ONLY.
Instruction
Manual
Registration
Warranty Card
NEMA L14-30
Receptacle (PN
82208)
32 oz unit only

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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5. The main power cord extends out the bottom of the popper (reference image above).
Base units are provided with exit holes to route the power cord out of the cabinet.
Before plugging in the machine, have a certified electrician install the wall receptacle
and follow all requirements listed in the Electrical Requirements section of this manual.
The small power cord (6 prong plug) is the oil pump harness which supplies power to
the oil dispense unit. Plug the oil harness into the 6-prong receptacle on the side of the
oil unit control box—make sure receptacle lock is fully engaged, see image below.
Refer to the Bag-in-a-Box or Bucket Pump Instruction Manual for complete instructions
to connect the oil dispense system to the popper and to add oil.
Plug Popper into Oil Dispense Unit
Align Plug Pins with
6 Prong Receptacle.
Fully lock plug
to receptacle.
Plug Kettle Lead in all the way,
and twist locking ring to secure.
2011
1
2
Power Cord
Power Cord for
Oil Unit
Aluminum Oil Line
(for connecting oil to
popper)

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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By default, the unit is shipped from the factory with the corn pan in a deep well
position. If needed, the corn pan may be raised to an elevated position using the 3
front pins and the 3 back pins as a rest (see image below).
6. After setup, the unit should be cleaned. The kettle has a food grade protective coating
applied to the cooking surfaces, this coating must be removed prior to operating the
unit (see Care and Cleaning section of this manual).
Side Panel Installation and Removal
The base is equipped with removable side access panels. If a panel is removed, make sure it is
reinstalled before unit use.
Corn Pan
Deep Well
Corn Bin View
3 Back Pins
Used to elevate the
Corn Pan for a
shallower Corn Bin.
3 Front Pins
Used to elevate the
Corn Pan for a
shallower Corn Bin.
Side Panel Installation:
1. Insert top flange of panel into top of base opening.
2. Insert bottom end of panel into cabinet.
3. Slide BOTH latches inward to allow
panel to fully close.
To Remove a Side Panel:
Follow installation steps
in reverse order.
Panel must sit flat to
cabinet when closed.
Make sure EACH latch locks
into cabinet when released.
2
1
3
3

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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Electrical Requirements
The following power supply must be provided:
DOMESTIC UNITS: 120/208 or 120/240 V~, 60 Hz
(reference unit Data Plate for Wattage requirement)
Twin Models have two kettles and two plugs (one for each side of popper) and include two
wall receptacles.
32 oz. Kettle Models are designed to operate on single phase, 30 AMP, 4 wire supply,
120/208 or 120/240 V~ (2 Hot, 1 Neutral, 1 Ground). All electrical components in this
machine are 120 V (motors, heat elements, lights, etc.) and therefore require “Hot to Neutral”
connection (NOT “Hot to Hot”). A 30 AMP wall receptacle (NEMA L14-30) is supplied with
the unit—it accepts the attachment plug on the machine and must be used. Reference the
Receptacle Wiring Diagram for NEMA L14-30 for receptacle installation instructions.
52 oz. Kettle Models are designed to operate on single phase, 50 AMP, 4 wire supply,
120/208 or 120/240 V~ (2 Hot, 1 Neutral, 1 Ground). All electrical components in this
machine are 120 V (motors, heat elements, lights, etc.) and therefore require “Hot to
Neutral” connection (NOT “Hot to Hot”). A 50 AMP wall receptacle (NEMA 14-50) is
supplied with the machine. The receptacle will accept the attachment plug on the machine
and must be used; reference the Receptacle Wiring Diagram for NEMA 14-50 for receptacle
installation instructions.
EXPORT UNITS: 220-230 V~, 50/60 Hz (reference unit Data Plate for Wattage requirement)
Potential Electrical Variations: 220 V~, 60 Hz
Twin Models have two kettles and two plugs (one for each side of popper).
Export units are designed to operate on single phase, 16 AMP, 4 wire supply, 230 V~
(2 Hot, 1 Neutral, 1 Ground). All electrical components in this machine are 230 V (motors,
heat elements, lights, etc.) and therefore require “Hot to Neutral” connection (NOT “Hot to
Hot”). A certified electrician must supply and install the wall receptacle for this unit;
reference the Receptacle Wiring Diagram for Export Units.
Australia - 52 oz. units are designed to operate on single phase, 36 AMP, 2 wire supply, plus
ground. All electrical components in machine are 230 V (motors, heat elements, lights,
etc.) A certified electrician must supply and install the wall receptacle for this unit.
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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gmpopcorn.com
A certified electrician must furnish sufficient power for proper machine operation and install any
supplied receptacle (reference unit Data Plate for model specific Volts AC, Hertz, and Wattage
requirements). We recommend this equipment be on a dedicated and protected circuit. Failure
to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal
Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of
extension cords is not recommended due to safety concerns, and may cause sacrificed and/or
reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.
Receptacle Wiring Diagram for NEMA L14-30 (120V Units)
A certified electrician must follow the IMPORTANT instructions shown for installation of the
L14-30 Receptacle (Gold Medal Item No. 82208) provided with the unit.
If the receptacle is wired incorrectly, the heat elements/kettle and other electrical components could
be at 208 or 240 V potential instead of the needed 120 V, resulting in excessive temperatures in
the heat elements (i.e.: kettle) and possible fire, and/or damage to electrical components.
Receptacle Wiring Diagram for NEMA 14-50 (120V Units)
A certified electrician must follow the IMPORTANT instructions below for installation of the
NEMA 14-50 Receptacle (Gold Medal Item No. 82920) provided with the unit.
If the receptacle is wired incorrectly, the heat elements/kettle and other electrical components
could be at 208 or 240 V potential instead of the needed 120 V, resulting in excessive temperatures
in the heat elements (i.e.: kettle) and possible fire, and/or damage to electrical components.
NEMA 14-50 Receptacle - Front and Back View
Connect to Green
(Ground) Wire
Connect to Red
(Hot) Wire
Connect to Black
(Hot) Wire
Connect to White
(Neutral) Wire
NEMA L14-30 (30 AMP Receptacle) - Front and Back View
Green Terminal
Connect to Green
(Ground) Wire
Brass Terminal
Connect to Red
(Hot) Wire
G
Y
Brass Terminal
Connect to Black
(Hot) Wire
Silver Terminal
Connect to White
(Neutral) Wire
X
W

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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gmpopcorn.com
Receptacle Wiring Diagram (for Export Units –except Australia)
A certified electrician must supply and install the required wall receptacle for this unit, follow
the IMPORTANT instructions shown.
This unit is designed to operate on single phase, 16 AMP, 4 wire supply. All electrical
components in this machine are 230 V. If the receptacle is wired incorrectly, the heat
elements/kettle and other electrical components could be at 400 V potential instead of the
needed 230 V, resulting in excessive temperatures in the heat elements (i.e.: kettle) and possible
fire, and/or damage to electrical components.
Before You Plug In Machine
1. Make sure all machine switches are OFF before plugging equipment into receptacle.
2. Make sure wall outlet can accept the grounded plugs (where applicable) on the power
supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5. Install unit in a level position.
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614
3P+N+E IEC 309 Receptacle - Front and Back View
PE-G
L2
L1
Connect to Black
(Hot) Wire
Connect to Brown
(Hot) Wire
Connect to
Green/Yellow
(Ground) Wire
Connect to Blue
(Neutral) Wire
L3
N
Not Used
(If 5 wires provided,
connect Grey here.)

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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OPERATING INSTRUCTIONS
Controls and Their Functions
This section describes the general popper controls and indicator lights (reference the Control
View images located at the end of this section).
LIGHTS SWITCH
Two position, ON/OFF lighted rocker switch - supplies power to the popcorn sign and
interior cabinet light. The green switch light ON indicates there is power to the lights.
KETTLE HEAT SWITCH (Kettle Circuit Breaker)
Two position, ON/OFF lighted rocker switch - supplies power to the heating elements in the
popping kettle by sending power to the “Big Eye” Electronic Temperature Control System.
IMPORTANT NOTE: The Kettle Heat Switch is inactive if the Kettle Circuit Breaker is
tripped. If unit is plugged in, but green Heat Switch light does not come on when
activated, then the Kettle Circuit Breaker may be tripped. Reference the
Troubleshooting section of this manual.
KETTLE MOTOR SWITCH
Two position, ON/OFF lighted rocker switch - supplies power to the kettle agitator motor
and exhaust blower. The Kettle Motor Switch MUST be ON at all times when there is
popcorn (popped or un-popped) in the kettle. The green switch light ON indicates there is
power to the agitator motor and exhaust blower.
WARMER SWITCH
Two position, ON/OFF lighted rocker switch - supplies power to the crisper/blower in the
corn staging area, keeps popcorn fresh and crisp.
SALT/SWEET SWITCH (if equipped)
Two position rocker switch –adjusts kettle temperature for Salt or Sweet popping mode.
FLEXI-POP SWITCH (if equipped)
Two position rocker switch - automatically adjusts the oil dispense amount and kettle
heat input for a reduced size batch. Blue (32 oz.) or Red (18 oz.) indicator will light up to
show batch size selected.
LOAD DUMP INDICATOR LIGHT & AUDIBLE SIGNAL
During normal popper operation, the yellow Load Dump Indicator light and audible
sound (if engaged), are used to signal Load Dump. If the yellow indicator light is ON, and
the buzzer is sounding, one of the following actions should be taken:
•Load the corn and oil or
•Dump the popped corn from the kettle or
•Turn the Kettle Heat Switch OFF if you are finished popping corn.
During calibration of the oil dispense unit, the yellow Load Dump or green Oil Light is
used to indicate when the oil dispense unit is in program mode.

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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OIL SYSTEM MASTER SWITCH
Two position, ON/OFF lighted rocker switch - supplies power to the oil pump (either the
Bag-in-a-Box or Bucket Pump model). Reference the Instruction Manual for the oil
dispense unit.
Bag-in-a-Box Model: Oil System Master Switch ON, provides power to the oil dispense
unit, activates the cabinet warmer/blower, and the heated line kit (if equipped).
Note: Coconut oil will congeal at temperatures below approximately 76°F (24°C). For
machines used daily, leave the Oil System Master Switch on at all times and keep
the cabinet doors closed to prevent the oil from becoming solid. If the machine has
not been used for several days, turn the Oil System Master Switch ON the night
before it is expected to be used.
Bucket Pump Model: Oil System Master Switch ON, activates the small heating element
on the bucket pump to keep the coconut oil liquid.
RED OIL DISPENSE PUSH BUTTON (PB) SWITCH & GREEN OIL LIGHT
Red Push Button Switch - dispenses a predetermined amount of oil into the kettle when
pressed. The Oil System Master Switch must be ON for the Oil Dispense PB Switch to
activate (reference the Instruction Manual for the oil dispense unit). The Oil Light on the
popper will light continuously when oil pump is dispensing.
During calibration of the oil dispense unit, the yellow Load Dump or green Oil Light is
used to indicate when the oil dispense unit is in program mode.
CIRCUIT BREAKERS
The Circuit Breaker(s), located in cabinet interior on the ceiling of the popper, protects
the popper unit from overload condition. If unit is plugged in, but the kettle motor or oil
system does not come on when activated, then the circuit breaker(s) may be tripped.
(Reference the Troubleshooting section of this manual).
Control Box Views
Switch boxes vary per unit.
Oil System
Master Switch
Salt-Sweet
Switch
Warmer
Switch
Lights
Switch
Load Selector
(Flexi-Pop, if equipped)
Flexi-Pop
Indicator Lights
Kettle Motor
Switch
Oil
Light
Oil PB
Switch
Kettle Heat
Switch
Load Dump
Indicator
Load Dump
Indicator
Kettle Motor
Switch
Oil
Light
Oil PB
Switch
Kettle Heat
Switch

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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Popping Corn Instructions
Popping instructions for Salted Popcorn, Sweet Popcorn (if equipped with Salt-Sweet Option)
and Flexi-Pop (if equipped with option to pop a reduced size batch).
Remember (for all popping modes): When the Load/Dump Light comes ON, and
Audible Signal (beeper, if enabled) sounds, do one of the following:
•Load corn and oil OR
•Dump the popped corn from the kettle OR
•Turn Kettle Heat OFF if finished popping corn.
The popper is equipped with a corn, salt, and oil measure. We recommend flavored and colored
coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black deposits in
the kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers.
Popping Salted (Standard) Popcorn
Raw Popcorn Charge:
Use corn measure provided (e.g: for 32 oz. Kettle, use 32 oz. corn)
(for Flexi-Pop use the reduced batch size)
Recommended Oil Volume:
Oil volume is approx. 30% of corn amount (e.g: for 32 oz. corn, use 9.6 oz. oil)
Flavacol (Salt) Amount:
Use small Flavacol scoop provided (for Flexi-Pop use a half scoop)
Note: When using coconut oil, be sure the oil is liquid. As a check, dispense oil into a
measuring cup first, then use that oil for the first popping cycle.
1. Turn all switches ON; set Flexi-Pop to desired batch size; set Salt/Sweet Switch to Salt.
2. When kettle is ready (about 5-8 minutes), the Load/Dump Light and Beeper (if
enabled) will turn ON.
3. Lift kettle lid and pour in pre-measured popcorn and Flavacol; close lid.
4. Press the “Red” Oil Dispense PB Switch to add oil (light and beeper will turn OFF in
approx. 20 seconds).
5. When the light and beeper come on again, gently dump the kettle.
Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after
3 consecutive batches, the signal occurs before or after popping has stopped, then
the signal timing can be adjusted by a qualified service person (reference
Electronic Temperature Control section).
Popping Tip: On final batch, turn Kettle Heat Switch OFF just as lids are forced open by
the popping corn (kettle has plenty of heat to finish popping). This helps eliminate
smoke/odor from any oil residue remaining in kettle. With the Heat Switch OFF,
the light and beeper will not activate for the last batch.
6. When finished popping, turn KETTLE HEAT and KETTLE MOTOR switches OFF.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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Popping Sweet Popcorn
Gold Medal recommends white coconut oil for popping Glaze Pop (colored oil can change the
popcorn color). Glaze Pop cooks directly in the kettle. DO NOT use popcorn seasoning salt when
popping Glaze Pop.
Raw Popcorn Charge:
Use corn measure provided (e.g: for 32 oz. Kettle, use 32 oz. corn)
(for Flexi-Pop use the reduced batch size)
Recommended Oil Volume:
Oil volume is approx. 30% of corn amount (e.g: for 32 oz. corn, use 9.6 oz. oil)
Glaze Pop/Sugar Amount:
Use amount equal to 1/2 the quantity of corn (e.g: for 32 oz. corn, use
16 oz. Glaze Pop)
Note: When using coconut oil, be sure the oil is liquid. As a check, dispense oil into a
measuring cup first, then use that oil for the first popping cycle.
1. Turn all switches ON; set Flexi-Pop to desired batch size; set Salt/Sweet Switch to Sweet.
2. When kettle is ready (about 5-8 minutes), the Load/Dump Light and Beeper (if
enabled) will turn ON.
3. Lift kettle lid and pour in pre-measured amount of corn.
4. Press the “Red” Oil Dispense PB Switch to add oil (light and beeper will turn OFF in
approx. 20 seconds).
5. Add pre-measured amount of Glaze Pop or Sugar (when using sugar, we recommend
using Compound “S” to help keep kettle clean); close lid.
Caution: Do not open kettle lid to add sugar if popping has started as injury may result.
6. When the light and beeper come on again, gently dump the kettle.
Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after
3 consecutive batches, the signal occurs before or after popping has stopped, then
the signal timing can be adjusted by a qualified service person (reference
Electronic Temperature Control section).
Popping Tip: On final batch, turn Kettle Heat Switch OFF just as lids are forced open by
the popping corn (kettle has plenty of heat to finish popping). This helps eliminate
smoke/odor from any oil residue remaining in kettle. With the Heat Switch OFF,
the light and beeper will not activate for the last batch.
7. When finished popping, turn KETTLE HEAT and KETTLE MOTOR switches OFF.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!
8. Clean kettle when finished popping Glaze Pop or sugar corn, and prior to switching to
salted popcorn.

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Care and Cleaning
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water. DO NOT clean appliance with a water jet or steam
cleaner. Always unplug the equipment before cleaning or servicing. 025_051321
WARNING
To avoid serious burns, DO NOT touch the kettle while it is hot!
028_082715
Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners).
For surfaces needing further cleaning or degreasing, Watchdog Stainless Cleaner (Item No. 2088)
or Watchdog Concession Equipment Degreaser (Item No. 2580) is available for use accordingly.
For any cleaning products used, follow the manufacturer’s instructions on the product. DO NOT
use oven cleaners or abrasive materials as they will damage parts of machine.
Note: It is extremely important to follow all cleaning procedures, otherwise parts
damage and equipment failure will result. The warranty does not cover parts that
are damaged due to improper cleaning.
Daily Kettle Cleaning Instructions
Under no circumstances should the kettle be removed from the machine for cleaning.
1. Turn the power switch OFF and unplug the unit.
CAUTION: A hot kettle will cause burns if you touch it. Allow kettle to cool at least 1
hour before attempting to clean. DO NOT use ice or water to cool down a hot
kettle! Severe kettle damage will result and steam burns may occur!
2. When cool, wipe outside of kettle clean using a clean, soft cloth and Gold Medal
Watchdog Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive
materials as they will damage the kettle.
3. Mix 2 tablespoons (29.6 ml) of Gold Medal’s Heat’n Kleen (Item No. 2095) in 1 gallon
(3.8 L) of water.
4. Only pour enough of the Heat’n Kleen pre-mixed solution into the kettle to fill it 1/2 inch
(12.7 mm) deep (it is not necessary to use the entire gallon at once).
5. Plug in the unit.
6. Turn kettle heat ON. When solution starts to boil, turn kettle heat OFF.
7. Allow kettle to cool at least 1 hour, then unplug unit.

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8. Dump solution into a bucket, do not spill any in the interior of machine.
9. Rinse kettle interior with clean water and cloth.
10. Dump any water remaining into a bucket (do not spill any in the interior of machine),
then wipe the kettle interior clean with a dry cloth.
For an extra dirty kettle, the process may be repeated; or, after turning kettle heat OFF,
allow solution to sit in kettle overnight. The next morning, finish the cleaning steps.
11. A Clean-In-Place Hook is located behind the kettle support arm (on operator side).
This feature safely holds the kettle in place for cleaning purposes, and allows access to
hard to reach places without removing the kettle. To remove the lid and agitator
assembly, tilt kettle into the dump position, and swing the hook into position (see
image below).
12. With unit OFF and unplugged, use a clean SLIGHTLY damp cloth (wring ANY EXCESS
water from cloth before use) and wipe the kettle lead cord clean. DO NOT get moisture
into the kettle lead-in cord, severe damage will result.
13. After kettle cleaning, check to be sure the crossbar fasteners are securely tightened.
Daily Unit Cleaning Instructions
1. Turn machine OFF, unplug unit and allow it to cool before attempting to clean.
2. Remove any remaining popcorn.
3. Remove all pans/accessories and take them to the sink to clean with soap and water,
then rinse and dry.
4. Clean under corn pan to remove all popcorn bits and seeds with a vacuum as needed,
then wipe the area with a clean dry cloth to remove any grease.
5. Wipe clean the area above the corn pan and exterior surfaces using a SLIGHTLY damp
cloth to remove any grease from the glass and cabinet (cloth may be SLIGHTLY
dampened with soap and water, then wipe again with clean water to remove any
remaining cleaner).
Clean-In-Place Hook

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6. Clean glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item No.
2588) is recommended.
Ammonia cleaners will damage plastic doors/panels. Only use a non-ammonia cleaner,
such as Gold Medal Watchdog Glass Cleaner (Item No. 2588).
7. Reinstall the clean and dry pans/accessories.
Sanitizing the Oil System (Tubing and Pump)
Reference the Oil Dispense Unit manual for oil system cleaning instructions.
Filter Cleaning
The popper is equipped with an efficient and durable filtration system. The first mesh filter
should be cleaned on a daily basis, and the two internal filters should be cleaned weekly to
maintain maximum efficiency. Follow the steps below for proper filter cleaning:
Step 2: Weekly Filter Cleaning
Loosen the 2 screws on the filter cover
plate, on the ceiling inside the popper.
Remove the cover, the Bag Filter, and
the 2 Mesh Filters.
Step 3: Clean the bag filter and mesh
filters in warm soapy water, then
rinse. Let dry overnight, then reinstall.
CAUTION: It is important to keep the
filters clean, to let the exhaust system
do its job.
Step 1: Daily Filter Cleaning
Turn unit OFF and allow it to cool before
removing any filters.
Remove the first Mesh Filter, and clean
it each day after use. This filter can be
removed without taking off the filter
cover. See Step 3 for instructions on
cleaning the Mesh Filter.
Oil Mist Bag Filter
(2) Metal Mesh Filters
Loosen
2 Screws
Clean first Mesh Filter daily.

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions)
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Weekly Clean the Crisper/Blower Filters
Follow the directions below each week to clean the crisper/blower filters.
1. Turn machine OFF, unplug unit and allow it to cool before attempting to clean.
2. Lift off the corn pan to view the blower assembly.
3. Remove each filter guard from the filter assembly (reference filter image shown), then
lift filters out and clean using warm soapy water (or replace if needed). Rinse filters
thoroughly and allow to dry, before reinstalling.
Clean the Crisper Compartment (Qualified Service Personnel Only)
The blower compartment MUST be inspected/cleaned every 3-4 months by Qualified Service
Personnel to maintain proper operation.
1. Turn machine OFF, unplug unit and allow it to cool before attempting to clean.
2. Lift off the corn pan to view the blower assembly.
3. Remove the blower cover and if required, carefully clean the blower compartment,
and underneath the element with a vacuum only (reference image shown).
4. After cleaning, reassemble blower cover and corn pan.
Blower Compartment - located under
the Corn Pan; shown with blower cover
removed. (Cover to be removed by
Qualified Service Personnel only.)
Blower Compartment - located under
the Corn Pan; shown with blower cover
removed. (Cover to be removed by
Qualified Service Personnel only.)
Filter Guard
Remove guard to
access filter.
Filter
Filter Assembly

Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds)
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Troubleshooting
Issue
Possible Cause
Solution
No Power to the Unit
A. No Power to the Unit
A. Make sure the unit’s power cord is plugged in.
B. Mini Circuit Breaker(s) on
popper tripped
(if equipped)
B. Mini Circuit Breaker(s) supplies power to all
unit features. If equipped, Mini Circuit
Breaker(s), will be located on the control
panel or ceiling of the popper. If breaker(s) is
reset, then trips again, the unit must be
inspected/repaired before going any further.
Kettle Does Not Heat
A. Power to the Kettle (for
units with a removable
kettle)
A. Make sure kettle lead-in cord is plugged in
completely and twisted to lock it into the
kettle receptacle. (Kettle leads which have a
locking ring, ensure locking ring is fully
screwed onto kettle receptacle.)
B. Kettle Heat Switch
B. Have a qualified service person check the
voltage to and from the Kettle Heat Switch; if
switch is defective, replace it.
C. Kettle Circuit Breaker
C. If unit is plugged in, and the Kettle Heat Switch
is ON, but the small green indicator switch
light is OFF, then the Kettle Circuit Breaker
may be tripped.
Note: If there is not a separate Kettle Heat
Switch on units with the Flexi-Pop option, the
Kettle Heat Switch will NOT have an indicator
light. In this case the small green light on the
Kettle Stir Motor Switch is used to indicate
that the Kettle Circuit Breaker is tripped.
Have a qualified service person check if the
breaker has tripped (breaker is located under
the dome). The Kettle Circuit Breaker may trip
during transit; if reset then trips again, the
unit must be inspected/ repaired before going
any further (reference the Kettle Circuit
Breaker in the Maintenance section.
D. Temperature Control
Board
D. A defective thermocouple lead will cause the
kettle not to heat. A loose kettle lead-in
connection can cause a thermocouple lead
issue (indicated by the yellow dump light
staying on or blinking, outside of normal
operation). (Units with a removable kettle,
make sure kettle lead is plugged in completely
and the locking ring is fully screwed onto
kettle receptacle.)
Check for control error condition and have a
qualified service person check for good
connections from the kettle to the control
(reference the Electronic Temperature Control
section of this manual for light indicators or
error conditions.)