Goldmedal Pop Maxx 2552 User manual

Part No. 49749
Pop Maxx
Instruction Manual
Models: 2552, 2552KC, and 2552LS

Pop Maxx
Models #2552, #2552LS, #2552KC,
2
SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
008_010914
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any a
lterations to this equipment will
void the warranty and may cause a dangerous condition. NEVER make
alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating
this equipment. Make sure all machine switches are in the OFF position
before plugging the equipment into the receptacle.
014_010914
WARNING
To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.
013_010914
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_010914
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_010914

Pop Maxx
Models #2552, #2552LS, #2552KC,
3
SAFETY PRECAUTIONS (continued)
WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
Note: Improvements are always being made to Gold Medal’s equipment. This information
may not be the latest available for your purposes. It is critical that you call Gold Medal’s
Technical Service Department at 1-800-543-0862 for any questions about your machine
operations, replacement parts, or any service questions. (Gold Medal Products Co. does
not assume any liability for injury due to careless handling and/or reckless operation of
this equipment.)

Pop Maxx
Models #2552, #2552LS, #2552KC,
4
Installation Instructions
Inspection of Shipment:
Unpack all cartons and check thoroughly for any damage that may have occurred during transit.
Damage claims should be filed immediately with the transportation company. Gold Medal is not
responsible for damage that occurs in transit.
Setup:
Your new Pop Maxx Popcorn Machine is completely assembled and tested at the factory.
Remove all packing material and tape before starting operation.
Electrical Requirements:
The following power supply must be provided:
Model No. 2552: 120 VAC, 60 Hz. 1440 Watts 12 Amps
Model No. 2552LS: 120 VAC, 60 Hz. 1480 Watts 12.3 Amps
Model No. 2552KC: 120 VAC, 60 Hz. 1440 Watts 12 Amps
.
Your electrician must furnish sufficient current for proper machine operation. We recommend this
popper be on a dedicated and circuit protected line. Failure to wire properly will void the warranty
and can result in damage to the heat elements, light, motor and etc.
It is Gold Medal Products Company’s recommendation that this machine be plugged directly into a
wall outlet. The use of extension cords is not recommended due to safety reasons and the popper’s
performance will be sacrificed/reduced.
Before You Plug In Machine:
1. Make sure that the wall outlet can accept the three (3) prong grounded plug on the power supply
cord.
2. The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the
outlet and correct if necessary.
3. DO NOT use a three (3) prong grounded to two (2) prong un-grounded adapter.
Operating Instructions

Pop Maxx
Models #2552, #2552LS, #2552KC,
5
Controls and Their Functions
Light & Warmer Switch
This switch operates the overhead light and corn deck freshener heat element.
Kettle Motor Switch
This switch operates the popcorn agitator shaft. This switch must be ON at all times when
popcorn (popped and un-popped) is present in the kettle.
Kettle Heat Switch
This switch turns on the heat element located in the popcorn kettle.
Kettle Heat
Switch
p/n 42798
Lights/Warmer
Switch
p/n 42532
Kettle Motor
Switch
p/n 42532

Pop Maxx
Models #2552, #2552LS, #2552KC,
6
Amount of Popcorn and Oil:
Your new popper is equipped with a corn, salt, and oil measure. We recommend flavored and
colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black
deposits in your kettle like other oils. Use only top quality fresh hybrid popcorn from reputable
suppliers.
Corn charge – 12 oz./14 oz.
Oil charge – 3.5 oz./4.2 oz.
Flavacol – 14.7 cc (measure included with accessory kit)
*for best results use mega-pop premeasured pouches (item # 2839)
Popping Instructions:
1. Turn both the KETTLE HEAT and KETTLE STIR MOTOR switches ON.
2. Test pop three (3) kernels of corn and one ounce (1 Oz.) of popping oil. When the kernels pop,
the kettle is ready for use.
3. Load both a full corn/oil charge and Flavacol Seasoning Salt into the kettle. Close the lids.
4. When the corn has finished popping, gently dump the kettle.
5. Repeat the cycle, starting with step number 3, until the desired amount of popcorn has been
achieved. Always pop 3 to 5 consecutive batches for the best popcorn.
On the final kettle of corn, it is a good idea to turn the KETTLE HEAT switch OFF just as the lids are
forced open by the popping corn. This procedure saves electricity since the kettle has plenty of heat
and eliminates smoke/odor from any oil residue that remains after you have stopped popping.
Pappy’s Kettle Corn Instructions
1. Turn kettle heat, stir motor, and lights to the ON position
2. First Batch Online: pre-heat kettle for 4 minutes.
3. Add 3/8 part oil and 1 part popcorn into the kettle (No Salt!). Start timer for 45-60 seconds.
4. Add 2/3 part Pappy’s into kettle when timer goes off. If popping has just started, close the right
door and carefully/quickly add the Pappy’s mix through the left door. Re-open right door.
5. Dump Kettle when popping has nearly stopped, repeat steps 3 and 4. Salt and mix the popped
corn thoroughly. Pop at least 5 batches.

Pop Maxx
Models #2552, #2552LS, #2552KC,
7
Count Down timer Instructions
1. Press MIN and SEC together to reset timer to zeo.
2. Use MIN and SEC buttons to set time.
3. Press START button to start or stop.
4. The alarm will sound for 60 seconds or press any key to stop alarm. The timer will return to the
set time.
5. Timer part number - 63012

Pop Maxx
Models #2552, #2552LS, #2552KC,
8
Care And Cleaning
After completion of a series of popping, wipe the outside of the kettle with a soft cloth to remove any
oil drippings/residue. DO NOT let this residue burn on! After completion of popping for the day, let
the kettle cool until it is warm to the touch. Unplug the kettle and remove from machine. Use a soft
cloth to wipe out the inside of the kettle, kettle lids, kettle crossbar, agitator and all outside surfaces
of the kettle.
DO NOT immerse the kettle in water, or any other cleaning solution, this will void the warranty.
It is recommended, as a routine maintenance procedure, to use authentic Gold Medal Products
Company 2095 Heat’n Kleen inside kettle cooking surface cleaner. Heat’n Kleen will remove any
oily build-up, and helps maintain a clean cooking surface, if used on a routine basis. Heat’n Kleen
will not damage the kettle’s cook surface. Contact your local Gold Medal Products Company dealer
if additional cleaning strength is required for extremely dirty kettles.
For fresh corn tomorrow, remove all popped popcorn and place in a clean sealed food container.
The container must be suitable for direct food contact.
Clean the glass and all interior/exterior cabinet surfaces using Gold Medal’s non-ammonia watchdog
glass cleaner – item #2588. A regularly cleaned machine is easier to keep clean. In addition, a clean
machine is more appealing to both customers and increases sales. Your local food service
inspectors appreciate a clean machine.
NOTE: DO NOT use any cleaners that contain ammonia. Ammonia based cleaners may crack
and/or fog the plastic parts/doors on the machine.

Pop Maxx
Models #2552, #2552LS, #2552KC,
9
Filter Cleaning Instructions
Your popcorn machine is equipped with an efficient and durable filtration system. However, the
filter should be cleaned every 1-2 weeks to maintain efficiency. Follow the steps below for
proper filter cleaning:
1. The filter is located on the inside of the popcorn machine, directly above the popping
kettle.
2. Remove the filter by gripping the filter itself, and pulling straight down. (As shown
below.)
1. Clean the filter in warm soapy water, and allow to dry overnight. Replace the filter by
putting it into the slot, and pushing upward. (As shown below) Make sure the filter frame
is flush with the roof of the machine. (As shown above)

Pop Maxx
Models #2552, #2552LS, #2552KC,
10
MAINTENANCE INSTRUCTIONS

Pop Maxx
Models #2552, #2552LS, #2552KC,
11
ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or the parts list.
2. When ordering, please include part number, part name, and quantity needed.
3. Please include the machine’s model name, serial number, and date of manufacture (located on the
machine nameplate) with your order.
4. Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
[phone]
[phone]
Fax: [phone]
or, place orders at:
E-mail: [e-mail]
Web Page: www.gmpopcorn.com

Pop Maxx
Models #2552, #2552LS, #2552KC,
12
Kettle Breakdown Kettle Complete – P/N 58014
Kettle with Bonded
-
On
Heat Elements
P/N 58012
Kettle Gasket
P/N 61012
Dump Handle Assy
P/N 49571
Lead
-
in Cord Assy.
Complete
P/N 61226
Kettle Shell Assy.
P/N 61017
Thermostat 482F
-
76708
(For 2552KC - Thermostat
450F P/N 76089)
Thermostat 550F High limit
-
77108
(For 2552KC - Thermostat
525F P/N 76702)
Thermostat Shunt Bar
P/N 47193
Dump Handle Knob
P/N 47110
Twist Lock Plug (Plug Only)
P/N 49329

Pop Maxx
Models #2552, #2552LS, #2552KC,
13
Lid and Agitator Assembly
Lid and Agitator Assembly available complete as P/N 58016
Bearing Hub (Included
with 41093 shaft assy.)
P/N 43434
Spur Gear
P/N 47060
Set Collar (3)
P/N 46649
Front Kettle Lid
P/N 41123
Crossbar Assy.
P/N 58015
Needle Bearing
P/N 47106
Rear Kettle Lid
P/N 41120
Agitator Shaft Assy.
(Includes 43434
Bearing Hub)
P/N 69712
Set Screw for Spur
Gear
P/N 41742
Set Screws for Set
Collars (2)
P/N 47751
Stir Rod
P/N 69806
Agitator Weight
P/N 69715

Pop Maxx
Models #2552, #2552LS, #2552KC,
14
Glass (3 pieces
–
same size)
P/N 49826
Dimensions:
16 7/8” X 21 ¼”
Cabinet Assembly
Door (2)
P/N 77774
Old Maid Pan
P/N 49100
Knob
P/N 47120
Power Supply Cord 15
Amp
P/N 87085
Dome
P/N 77769
Corn Pan
P/N 77778
Drop Panel
P/N 77730
See next page for RH and LH
Door Hardware Components
Magnetic Catch
P/N 47561
Bracket for Magnetic Catch
P/N 41340

Pop Maxx
Models #2552, #2552LS, #2552KC,
15
Door Hardware Kit 61380
Individual Component Breakdown
Item Part Description Part No.
61380
1 KNOB LID LIFT 47120
2 TEE BOLT 75267
3 8-32 X 5/16 SLOTTED HEX 49594
4 8-32 X 3/8 PH PAN W/SEMS 42227
5 ACORN NUT #8-32 47702
6 MALE HINGE SHORT LEFT 41349
7 FEMALE HINGE LEFT HAND 61359
8 FEMALE HINGE RIGHT HAND 61373
9 MALE HINGE SHORT RIGHT 41350
7
6
1
4
9
8
2
3
5
Complete Door Hardware Kit (P/N 61380)
(contains all parts shown above)

Pop Maxx
Models #2552, #2552LS, #2552KC,
16
Lighted Sign Components for Model 2552LS Only:
Light Tube Holder: 41020
Light tube Holder Starter: 41021
Light Ballast 120V: 41022
Light Starter: 41023
L ight Tube: 41057
12 oz Unimaxx Kettle
Complete
P/N 58014
Kettle Lead Assy
P/N 61226
Kettle Receptacle
P/N 49330
Magnetic Catch
Bracket
P/N 41340
Box Filter
P/N 69850
(5x10x2)
Front Hanger Arm
P/N 61049
Rear Hanger Arm Assy.
–
with Dump Pin
P/N 61050
50 W Flood Light
(Coated)
P/N 42947
Small Switch Box
P/N 48501
Gear Block Assy
P/N 67194
Switch Box Label
P/N 48502
Magnetic Catch
P/N 47561
Spur Gear
P/N 47060
Set Screw for
Spur Gear
P/N 41742
Switch, Dpst Rocker
P/N 42532
Switch, Lighted Rocker
P/N 42798

Pop Maxx
Models #2552, #2552LS, #2552KC,
17
Motor Plate Assembly
Exhaust Blower (2)
P/N 48018
Light Shield
Conical
P/N
40589
Kettle Drive Motor
P/N 47038
Kettle
Receptacle
P/N 49330
20 Watt Foil Heater
(Under Bottom Cover)
P/N 40557
Lamp Holder
P/N 47047
Terminal block
P/N 47208

Pop Maxx
Models #2552, #2552LS, #2552KC,
18
Electrical Schematic Model 2552

Pop Maxx
Models #2552, #2552LS, #2552KC,
19
Electrical Schematic Model 2552LS

Pop Maxx
Models #2552, #2552LS, #2552KC,
20
Electrical Schematic Model 2552KC