Goldmedal G-Whiz 5908 User manual

© 2016 Gold Medal Products Co. Part No. 74874
Instruction Manual
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
G
-
Whiz Gas Popper
Model No. 5908, 5908GGT
Model
5908 shown

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SAFETY PRECAUTIONS
DANGER
Gas is safe when used properly, but can be very dangerous when used
improperly. We suggest that installation be carefully made by qualified
personnel only. Gas companies have competent service personnel to
provide safe installation. 001_010914
DANGER
DO NOT use a match or flame to check for gas leaks – you may cause a fire
or explosion! 003_010914
DANGER
Never add water to hot oil. When water is added to hot oil a stream explosion
may ensue spattering hot oil resulting in serious burns or more seriously hot
oil in someone’s eyes. 024_010914
DANGER
Hot oil is dangerous – severe burns can result when hot oil contacts the skin.
Hot oil is flammable – keep open flames away from hot oil and its vapors.
Keep a fire extinguisher near this unit.
Instruct personnel on what to do if there is a grease fire. DO NOT USE
WATER ON A GREASE FIRE! Use only fire extinguishers approved for
grease, oil, and electric fire. 002_102214
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle. 008_051514

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SAFETY PRECAUTIONS (continued)
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment. 014_020416
WARNING
DO NOT store or use gasoline, or other flammable vapors and liquids, in the
vicinity of this equipment. 004_010914
WARNING
Instructions on what to do when a user smells gas can be obtained from the
local gas supplier. These instructions must be posted in a prominent location
where the unit is to be operated. 005_010914
WARNING
To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces. 013_092414
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel. 011_051514
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215

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SAFETY PRECAUTIONS (continued)
WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation. 012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
Note: Improvements are always being made to Gold Medal’s equipment. This
information may not be the latest available for your purposes. It is critical that
you call Gold Medal’s Technical Service Department at -800-543-0862 for any
questions about your machine operations, replacement parts, or any service
questions. (Gold Medal Products Co. does not assume any liability for injury due
to careless handling and/or reckless operation of this equipment.)

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INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold
Medal Products Co., 0700 Medallion Drive, Cincinnati, OH 4524 USA -(800)-543-0862.
Model Description
5908: 2 oz. G-Whiz Gas Popper, LP Gas, utilizes a DC powered kettle drive motor
(battery is not included with this unit).
5908GGT: 2 oz. Antique G-Whiz Gas Popper, LP Gas, utilizes a DC powered kettle drive
motor (battery is not included with this unit).
Items Included with this Unit
Aluminum Scoop
Tank Regulator Tank ose
14.7 cc Measure
1/2 Cup Measure
12 oz. Corn Measure

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Setup
This unit has been tested at the factory.
. Remove all packaging and tape prior to operation.
2. This unit is for outdoor use only.
3. Place popper on a level, sufficiently stable base or counter that is strong enough to
safely support it when in use.
4. Observe the following clearances to ensure proper air supply and maintenance:
•Minimum of 0 inches clearance for the rear (side opposite the dump handle).
•Minimum of 30 inches clearance for the front and sides of unit.
5. After setup, the unit should be cleaned prior to use (see Care and Cleaning section of
this manual).

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Gas Installation Instructions
DO NOT connect the unit to a power source before gas connection is complete.
Gas Requirements
The 5908 and 5908GGT are designed for Propane only. Converting the unit to an alternate fuel
source will void the warranty and may cause a dangerous condition.
5908 and 5908GGT: Propane Gas, 7,900 BTU/HR
NOTE: The unit must be attached to a minimum of 40 pound LPG cylinder. For outdoor
use only.
Gas Installation
DANGER
Gas is safe when used properly, but can be very dangerous when used
improperly. We suggest that installation be carefully made by qualified
personnel only. Gas companies have competent service personnel to
provide safe installation. 001_010914
When installing this gas unit in the United States, you must conform with local codes, or in the
absence of local codes, with National Fuel Gas Code, ANSI Z223. (latest edition).
NOTE: Some local codes may require ventilation hoods or automatic fire systems. During
any pressure testing of the gas supply piping system at pressure equal to or less
than /2 psig (3.45 kPa), the appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve.
After installation, all gas connections must be checked for leaks with a soap
solution (see Checking for Gas Leaks section of this manual).
CAUTION
Be sure to observe all clearances for this unit. Refer to the Setup Section of
this manual to ensure proper air supply and adequate clearance for servicing
and installation of this gas unit. 033_042814

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Important Fire Safety Notice
Consult your local fire protection agency for your area’s requirements. Check local fire protection
requirements regularly to ensure compliance with local codes and proper operation. Have a fire
extinguisher near the unit. (Use only fire extinguishers approved for grease, oil, and electrical fires.)
DANGER
Hot oil is dangerous – severe burns can result when hot oil contacts the skin.
Hot oil is flammable – keep open flames away from hot oil and its vapors.
Keep a fire extinguisher near this unit.
Instruct personnel on what to do if there is a grease fire. DO NOT USE
WATER ON A GREASE FIRE! Use only fire extinguishers approved for
grease, oil, and electric fire. 002_102214
Checking For Gas Leaks
After making any gas connection, or after performing any work on the gas train, ALWAYS check
ALL gas connections for leaks with a soap solution.
DANGER
DO NOT use a match or flame to check for gas leaks – you may cause a fire
or explosion! When gas connections are complete, have a qualified
professional wire the unit to a power source which will carry the current
specified on the unit’s data plate. 034_042814
. Apply SOAP BUBBLES to all connections and pressurize the gas line to check for leaks.
Perform this test outdoors away from any flames or sparks.
DO NOT use a flame to check for gas leaks.
2. It is recommended to check your flexible gas lines and gas fittings for wear and tear on
a frequent basis. Stop using the appliance immediately if damage is found, and contact
a qualified professional to inspect and correct any issue.
3. Securely route all gas lines away from flames and high temperature areas.
4. Contact Gold Medal Technical Support, or a qualified Gas Service Technician with any
questions.
Gas Pressure
We have determined that optimum popping occurs when the gas pressure is adequate. For
propane gas, we recommend a manifold pressure setting of 0 inches of water column. The
pressure is measured at the appliance when the main burner is ignited.
Lighting and Shutdown Instructions
When gas installation is complete, the unit must be connected to a power source prior to lighting
(reference the Electrical Installation Instruction section). For pilot and burner lighting and
shutdown instructions, refer to the Operating Instruction section of this manual.

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Electrical Installation Instructions
DO NOT connect this unit to a power source until gas installation is complete (reference the Gas
Installation Instructions section of this manual).
Electrical Requirements
This unit must be wired in accordance with local electric and building code requirements by a
qualified technician. Model 5908 and 5908GGT are supplied with a black (negative) lead and a
red (positive) lead as shown in the image below.
The following power supply must be provided:
2 Volt DC (Battery not included with this unit; customer must supply 2 volt battery for
proper machine operation.) Follow all safety precautions provided by the battery
manufacturer.
5908: 5.6 AMPs
5908GGT: 6.8 AMPs
Before Connecting Unit to Battery
. Make sure all machine switches and gas valves are OFF, before connecting the unit to
the battery.
2. Cables must be attached to the proper polarity. Red is “+” positive; black is “-” negative.
3. Install the unit in a level position.
Black Lead
(Negative)
Red Lead
(Positive)
Model
5908 shown for general
image reference (wire nuts and
battery not included).

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OPERATING INSTRUCTIONS
Controls and Their Functions
GAS SAFETY VALVE
The Gas Safety Valve has three settings used to control gas flow; PILOT, ON, and OFF
positions. (Reference image below and the Lighting and Shutdown Instructions in the
Operating Instruction section of this manual.)
PILOT position - When the Gas Safety Valve is in the PILOT position, the Safety Valve
Button may be pressed to provide gas for lighting the pilot.
ON position - Once the pilot is lit, turn the Gas Safety Valve to the ON position to ignite the
main burner for use.
OFF position – The Lock Button on the Gas Safety Valve must be pulled out to rotate the
valve into the OFF position.
Gas Safety Valve
-
handle
shown in PILOT position.
Lock Button
on the
Gas Safety Valve.
Safety Valve Button
Press to provide gas
for the pilot.
Gas Safety Valve
handle shown in
ON position.
Gas Safety Valve
handle shown in
OFF position.
Pull out the
Lock Button
on
the Gas Safety Valve to rotate
valve into OFF position.

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KETTLE MOTOR SWITC
Two position, ON/OFF rocker switch - supplies power to the kettle agitator motor. The
Kettle Motor Switch MUST be ON at all times when there is popcorn (popped or un-
popped) in the kettle. DO NOT pop corn if the agitator is NOT rotating.
LIG T SWITC (Light/ eat Switch for Model 5908GGT)
Two position, ON/OFF rocker switch - supplies power to the interior light (for Model
5908GGT, the switch also powers the corn pan element).
8 AMP FUSE
The 8 AMP Fuse protects the motor from overload condition. Fuse located on ceiling of
popper in cabinet interior.
Gas Safety Valve shown
in the “PILOT Position”.
Gas Safety Valve
Lock Button
Safety Valve Button
Kettle Motor
Switch
Light/ eat
Switch

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Lighting and Shutdown Instructions
Steps to Light the Pilot and Burner:
. Turn the Gas Safety Valve to the PILOT position.
2. Depress the Safety Valve Button next to the safety valve handle. Hold this button down
for 30-45 seconds.
3. Light the pilot burner with a household match. Continue to hold the Safety Valve
Button for approximately 20 seconds. Release the Safety Valve Button and the pilot
burner will remain light.
4. Turn the Gas Safety Valve Handle to the ON position. The main burner will ignite.
Steps to Shut Down the Pilot and Burner:
. To extinguish both the pilot and the main burner flames, pull the Lock Button on the
Gas Safety Valve, and turn the Safety Valve Handle to the OFF position.
2. Should the burner become extinguished because of the high-limit tripping, shut off the
gas supply until the unit cools down, then re-light.
CAUTION
If pilot is turned off, a five minute shutdown period is required before
attempting to re-light. 035_042814
Air Adjustment on Burner
After the main burner is lit, according to the directions, make any needed air adjustments in order
to get the best flame. Turn the Air Adjustment Cap (see image below) to supply more or less air. A
blue flame provides optimum heat.
Air Adjustment Cap on
burner for small poppers.
Air Adjustment Cap on
burner for large poppers.

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If the Flame Goes Out
If the flame goes out, a five minute shutdown period is required before attempting to re-light.
. Check to see if you are out of gas.
2. Check to see if the thermocouple is in the proper position.
WARNING
AT NO TIME during a power failure should an attempt be made to operate
this unit.
If power failure occurs during operation, the gas supply is to be turned OFF
until power
failure has subsided. Then, and only then, should a relight attempt
be made per the Lighting and Shutdown Instructions. 036_042814

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Popping Corn
This section describes popping instructions for Standard (Salted) Popcorn using a gas popper.
Amount of Popcorn and Oil
The popper is equipped with a corn, salt, and oil measure. We recommend flavored and colored
coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black deposits in
the kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers.
Kettle Size
Popcorn Charge
Oil Charge
Flavacol (Salt)
2
oz.
2
oz. (
355
ml)
4
oz. (
8
ml)
Tblsp. (
5cc
)
For best results use Mega-Pop® 2 oz. premeasured pouches (Item# 2839).
Popping Popcorn
. Turn Main Burner ON (follow the burner lighting instructions found in the Operating
Instructions section of this manual).
2. Turn Kettle Motor Switch ON.
3. To determine when kettle is ready to pop corn, test pop three kernels of corn and one
ounce (30 ml) of popping oil. When kernels pop, kettle is ready.
4. Lift kettle lid and load Mega-Pop® premeasured popcorn and oil pouch, or pour in
popcorn and Flavacol (see chart above), then add oil in premeasured amount; close lid.
5. When the corn has finished popping, gently dump the popcorn.
6. On final kettle of corn, turn the Main Burner OFF just as the lids are forced open by the
popping corn. This procedure helps eliminate smoke/odor from any oil residue that
remains after popping has stopped.
7. When finished popping, make sure the MAIN BURNER and KETTLE MOTOR switch are
turned OFF.
NEVER LEAVE T E MAIN BURNER IN OPERATION W EN NOT
POPPING CORN!

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Care and Cleaning
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water.
Always unplug the equipment before cleaning or servicing. 025_020314
WARNING
To avoid serious burns, DO NOT touch the kettle while it is hot!
028_082715
Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of
advertising your product.
Note: It is extremely important to follow all of the cleaning procedures, otherwise parts
damage and equipment failure will result. The warranty does not cover parts that
are damaged due to improper cleaning.
Daily Kettle Cleaning Instructions
CAUTION: A hot kettle will cause burns if you touch it with your hand. Allow kettle to cool
at least hour before attempting to clean. DO NOT use ice or water to cool
down a hot kettle! Severe kettle damage will result!
. When cool, wipe outside of kettle with a clean, soft cloth. DO NOT use oven cleaners or
abrasive materials as they will damage the kettle.
2. Every night, mix Gold Medal’s Heat’n Kleen solution (Item No. 2095), 2 tablespoons
per gallon of water. It is not necessary to use the entire gallon at once; only use
enough to fill the kettle /2 inch deep.
3. Turn kettle heat ON. When water starts to boil, turn kettle heat OFF.
4. Allow to cool at least hour, then dump solution into a bucket and wipe inside of
kettle with a clean cloth. Make sure all solution goes into the bucket; do not spill any in
the interior of machine.
For an extra dirty kettle, the process may be repeated; or, after turning kettle heat
OFF, allow solution to sit in kettle overnight. The next morning, dump solution into a
bucket and wipe inside of kettle with a clean cloth.