Goldmedal Pop-O-Gold User manual

Part No.41490
Pop-O-Gold
Instruction Manual
Cincinnati, OH 45241-4807 USA

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SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.
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WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
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WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_060215

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SAFETY PRECAUTIONS (continued)
WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
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WARNING
This machine is NOT to be operated by minors.
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Note: Improvements are always being made to Gold Medal’s equipment. This information
may not be the latest available for your purposes. It is critical that
you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any
questions about your machine operations, replacement parts, or any service
questions. (Gold Medal Products Co. does not assume any liability for injury due
to careless handling and/or reckless operation of this equipment.)

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INSTALLATION INSTRUCTIONS
INSPECTION OF SHIPMENT
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be
filed immediately with the transportation company. The warranty does not cover damage that occurs in
transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since
it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this equipment.
To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co.,
10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
ELECTRICAL REQUIREMENTS
DOMESTIC MODELS ONLY: 120/208 or 120/240 V 5752 W, 60 Hz
This unit is designed to operate on single phase, 30 AMP, 4 wire supply, 120/208 or 120/240 V~ (2 Hot,
1 Neutral, 1 Ground). All electrical components in this machine are 120 V (motors, heat elements, lights,
etc.) and therefore require “Hot to Neutral” connection (NOT “Hot to Hot”). A wall receptacle is supplied
with the machine. This receptacle will accept the attachment plug on the machine and must be used.
FIRE SUPPRESION MODELS
If equipped, fire suppression components are in accordance with ANSUL R-102 specifications. The fire
suppression system is shipped empty; the machine will not operate until the system is charged and
inspected by a local ANSUL representative. System charging is not performed by Gold Medal®
Products.
Contact Gold Medal® Products Technical Support with any questions regarding the fire suppression
system. Service and maintenance of the fire suppression system must be performed by an ANSUL certified
technician.
Installation, maintenance, and testing of the Fire Suppression System and its components must be
performed by an authorized Ansul representative. Performance of these tasks by personnel not
authorized by Ansul voids all warranties and may render the fire suppression system inoperable.

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Final Preparation
The popcorn machine was adjusted, inspected, and tested before it left the factory.
After the machine has been installed, mount the kettle assembly in the hanger arms
and plug in the kettle lead-in cord. Tighten the ring on the kettle lead-in plug.
Oil Dispense Installation
To connect and calibrate the oil dispense system to this popper; refer to the Bucket
Pump (Gold Medal Item No. 2114) or Bag-in-a-Box (Gold Medal Item No. 2257)
Instruction Manual included with the unit.
The proper amount of oil for the 32oz. unit is between 8 oz. to 10.5 oz.
To check for proper amount of oil, and assure oil is liquid; dispense a “shot” into a
measuring cup.

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CONTROLS AND THEIR FUNCTIONS
LIGHT SWITCH
This switch operates all the lights; interior and dome on your popcorn machine.
WARMER SWITCH
This switch operates the forced air popcorn crisping system.
KETTLE HEAT SWITCH
This switch operates the heating elements in the popping kettle.
KETTLE MOTOR AND EXHAUST SWITCH
This switch operates both the kettle agitator motor and the exhaust blower. The exhaust blower is only
required when popping corn.
OIL SYSTEM MASTER SWITCH
This sends power to the oil pump. (Either the Bucket Pump or Bag-in-a-Box models) The warmer/blower
on the oil pump is activated, as well as the heated line kits (If provided/purchased separately). The
warmer/blower on the oil pump will keep coconut popping oil liquid if the doors on the base are kept
closed. It may be desirable to keep this switch on at night, if you have problems keeping the coconut oil
liquid. Coconut oil will congeal at temperatures below approximately 76º F [24º C]. (Reference the
Instruction Manual for the oil dispense unit.)
RED OIL DISPENSE PUSH BUTTON SWITCH
When pushed, this switch will dispense the pre-set amount of oil into the kettle. (Reference the
Instruction Manual for the oil dispense unit to program the oil dispense volume.)
YELLOW LIGHT AND AUDIBLE SIGNAL (LOAD-DUMP)
Alerts the operator to:
1. Load the corn and oil or
2. Dump the popped corn from the kettle or
3. Turn off the kettle heat switch if they are done popping corn
FLEXI-POP SWITCH (IF EQUIPPED)
This switch changes energy to kettle for the load switch from 32oz to 18oz. It will automatically adjust the
oil amount on the 2257D model of oil pump. The blue light & the blue cup are for the 32oz and the red are
for the 18 oz.
SALT AND SWEET SWITCH (IF EQUIPPED)
This switch changes the temperature setting to 50ºF lower for the sweet option.

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CONTROLS AND THEIR FUNCTIONS
(Continued)
Item
Part Description
1
Salt Sweet Switch
2
Switch Cover - For Salt Sweet Switch only
3
Oil Dispense Push Button (PB) Switch
4
Green Pilot Light
5
Lighted Rocker Switch
6
Load Dump Pilot Light - Amber
7
3 Position Rocker Switch - Flexi-Pop Models Only
8
Switch, Rocker SPDT - Salt Sweet Only (2011
Models only with Flexi-Pop and Salt Sweet)

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POPPING CORN INSTRUCTIONS
This section describes popping instructions for Standard (salted) popcorn, Flexi-Pop (option to pop a
32 oz. or 18 oz, batch of popcorn), and Sweet popcorn.
Remember (for all popping modes):
When the Yellow Light comes ON, and Audible Signal (if enabled) is sounding, one of the following
actions should be taken:
Load the corn and oil or
Dump the popped corn from the kettle or
Turn OFF the Kettle Heat if you are finished popping corn.
AMOUNT OF POPCORN AND OIL
This popper is equipped with corn, salt, and oil measures. Gold Medal recommends flavored and colored
coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black deposits in your
kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers.
Kettle Size
Popcorn Charge
Oil Charge
Flavacol (Salt)
32 oz.
32 oz.
(946 ml)
8 to 10.5 oz.
(236 to 311 ml)
2 Tblsp. (29.6cc)
Flexi-Pop 18 oz.
18 oz. (532 ml)
4.5 to 6 oz.
(133 to 177 ml)
1.5 Tblsp. (20cc)
POPPING STANDARD (SALTED) POPCORN
1. Turn all switches ON (if equipped, the Flexi-Pop Switch should be on 32 oz. and the Salt-Sweet
Switch should be on Salt mode).
Note: When popping with coconut oil, be sure the oil is liquid. As a check, dispense oil into a
measuring cup first (should be between 8 to 10.5 oz., then use that oil for the first
popping cycle.
2. When the kettle is ready (about 5-8 minutes), the Yellow Light and Audible Signal (if enabled)
will turn ON.
3. Lift the kettle lid and pour in the popcorn and Flavacol in the premeasured amounts specified
above. Close lid.
4. Press the “Red” Oil Dispense PB Switch to add oil. The proper amount of oil is pumped into the
kettle. The Light and Signal will turn OFF.
5. When the corn has finished popping the Light and Signal will turn ON, then gently dump the
popcorn.
Note: The signal “To Dump” was factory set based on our popcorn and oil. If the signal occurs
before or after the popping has stopped, the signal timing must be adjusted. Have a
qualified service person adjust the signal to dump (reference the Electronic
Temperature Control section).

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6. On the final kettle of corn, turn the Kettle Heat Switch OFF just as the lids are forced open by
the popping corn. This procedure saves electricity, since the kettle has plenty of heat, and helps
eliminate smoke/odor from any oil residue that remains after popping has stopped.
Note: When the Kettle Heat Switch is OFF, the machine will not beep on the last batch.
7. When finished popping, make sure KETTLE HEAT and KETTLE MOTOR switches are turned
OFF.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!
POPPING CORN - FLEXI-POP (IF EQUIPPED)*
1. Turn all switches ON; the Flexi-Pop Switch should be set on 18 oz. (if equipped, the Salt-Sweet
Switch should be on Salt mode).
Note: When popping with coconut oil, be sure the oil is liquid. As a check, dispense oil into a
measuring cup first (should be between 4.5 to 6 oz.), then use that oil for the first
popping cycle. With the Flexi-Pop Switch set to 18 oz., the amount of oil is automatically
adjusted for the smaller batch of popcorn.
2. When the kettle is ready (about 5-8 minutes), the Yellow Light and Audible Signal (if enabled)
will turn ON.
3. Lift the kettle lid and pour in 18 oz. of corn (use supplied smaller corn cup) and 1.5 tablespoon
of Flavacol. Close lid.
4. Press the “Red” Oil Dispense PB Switch to add oil. The proper amount of oil is pumped into the
kettle. The Light and Signal will turn OFF.
5. When the corn has finished popping the Light and Signal will turn ON, then gently dump the
popcorn.
Note: The signal “To Dump” was factory set based on our popcorn and oil. If the signal occurs
before or after the popping has stopped, the signal timing must be adjusted. Have a
qualified service person adjust the signal to dump (reference the Electronic
Temperature Control section).
6. On the final kettle of corn, turn the Kettle Heat Switch OFF just as the lids are forced open by
the popping corn. This procedure saves electricity, since the kettle has plenty of heat, and helps
eliminate smoke/odor from any oil residue that remains after popping has stopped.
Note: When the Kettle Heat Switch is OFF, the machine will not beep on the last batch.
7. When finished popping, make sure KETTLE HEAT and KETTLE MOTOR switches are turned
OFF.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!

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POPPING SWEET CORN (IF EQUIPPED)*
1. Turn all switches ON; the Salt-Sweet Switch should be on Sweet mode (if equipped, the Flexi-
Pop Switch should be set on 32 oz.).
Note: When popping with coconut oil, be sure the oil is liquid. As a check, dispense oil into a
measuring cup first (should be between 8 to 10.5 oz.), then use that oil for the first
popping cycle.
2. When the kettle is ready (about 5-8 minutes), the Yellow Light and Audible Signal (if enabled)
will turn ON.
3. Lift the kettle lid and pour in 32 oz. of corn (use the supplied corn cup).
4. Press the “Red” Oil Dispense PB Switch to add oil. The proper amount of oil is pumped into the
kettle. The Light and Signal will turn OFF.
5. Add 16 oz. (473ml) of Glaze Pop or Sugar. (When using sugar, we recommend the use of
Compound “S” to help keep the kettle clean.) Close lid.
6. When the corn has finished popping the Light and Signal will turn ON, then gently dump the
popcorn.
Note: The signal “To Dump” was factory set based on our popcorn and oil. If the signal occurs
before or after the popping has stopped, the signal timing must be adjusted. Have a
qualified service person adjust the signal to dump (reference the Electronic
Temperature Control section).
7. On the final kettle of corn, turn the Kettle Heat Switch OFF just as the lids are forced open by
the popping corn. This procedure saves electricity, since the kettle has plenty of heat, and helps
eliminate smoke/odor from any oil residue that remains after popping has stopped.
Note: When the Kettle Heat Switch is OFF, the machine will not beep on the last batch.
8. When finished popping, make sure KETTLE HEAT and KETTLE MOTOR switches are turned
OFF.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!
9. Clean the kettle when finished popping Glaze Pop or sugar corn, and prior to popping standard
popcorn.
*Note: If the machine is equipped with Salt-Sweet and Flexi-Pop options, sweet popcorn may be
popped in flexi mode. Follow the instructions for popping sweet corn and set the Flexi-Pop
Switch to 18 oz. The amounts of corn and oil will be roughly half of the standard amount
listed. Pop a few test batches and adjust as needed until you have achieved the best results.