Goldmedal Whiz Bang User manual

Part No. 67860EX
Issued: September 2009
Whiz Bang
Models #2003EX, 2003BNX, 2003STX,
2005EX, 2005BNX, 2005STX
Instruction Manual
Cincinnati, OH 45241-4807 USA
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SAFETY PRECAUTIONS
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
3
INSTALLATION INSTRUCTIONS
Note: Make sure to have all employees read the instruction manual thoroughly before
operating this machine.
Checking Shipment
Unpack all cartons and check thoroughly for any damage that may have occurred during transit.
Damage claims should be filed immediately with the transportation company. Gold Medal is not
responsible for damage that occurs in transit.
Setup:
Your new Popcorn Machine is completely assembled and tested at the factory.
Remove all packing material and tape before operation.
Electrical Requirements:
The following power supply must be provided:
Model No. 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX: 230 VAC, 50 Hz.
All 2003EX models consume a maximum of 1610 Watts, All 2005EX models consume a maximum
of 1710 Watts.
Your electrician must furnish sufficient current for proper machine operation. It is Gold Medal
Products Company’s recommendation that this machine be connected to a fused circuit by itself.
Failure to wire properly will void the warranty and can result in damage to the heat elements, light,
motor and etc.
It is Gold Medal Products Company’s recommendation that this machine be plugged directly into a
wall outlet. The use of extension cords is not recommended due to safety reasons and the popper’s
performance will be sacrificed/reduced.
Before You Plug In Machine:
1. Make sure that the wall outlet can accept the grounded plugs (where applicable) on the power
supply cord.
2. The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the
outlet and correct if necessary.
3. DO NOT use a grounded to un-grounded receptacle adapter.
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
4
OPERATING INSTRUCTIONS
Controls and their functions
LIGHT SWITCH
Turns on all of the lights, interior, and dome on your popcorn machine.
WARMER Switch
Operates the elements for the heated corn pan.
KETTLE HEAT SWITCH
Operates the heating elements in the popping kettle.
KETTLE MOTOR SWITCH
Operates the kettle agitator motor.
Light Switch Kettle Motor
Switch Kettle Heat Switch
Warmer Switch
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
5
POPPING CORN
Amount of popcorn and oil
Your new popper is equipped with a corn, salt, and oil measure. We recommend flavored
and colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not
leave black deposits in your kettle like other oils. Use only top quality fresh hybrid popcorn
from reputable suppliers.
Corn charge – 12 oz./14 oz.
Oil charge – 3.5 oz./4.2 oz.
Flavacol – 14.7 cc (measure included with accessory kit)
*for best results use mega-pop premeasured pouches (item # 2839)
Popping instructions
1. Turn KETTLE HEAT and KETTLE MOTOR switch ON.
2. Make test pop with 3 kernels of corn and 1 oz. (30 ml) of oil.
3. Load pre-measured popcorn and oil pouch into kettle, or add ingredients in amounts specified
above.
4. When corn has popped, dump kettle.
5. Repeat cycle starting with Item #3; always pop 3-5 batches for best popcorn.
When you are finished popping, make sure “KETTLE HEAT” and “KETTLE MOTOR”
switches are turned “OFF”.
NEVER LEAVE THE KETTLE HEAT ON WHEN YOU ARE NOT POPPING CORN.
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
6
CLEANING INSTRUCTIONS
DAILY:
Clean the Kettle
1. As you pop corn, wipe the kettle with a clean cloth. It is easy to keep the outside clean
when the kettle is warm and the oil is not baked on. CAUTION: The hot kettle will cause
burns if you touch it with your hand. Allow the kettle to cool for at least 1 hour before
attempting to clean.
2. Every night, add 10 – 12 oz. of Heat’n Kleen solution (mix 2 tablespoons Heat’n Kleen
per gallon of water). Turn on the kettle heat. When the water starts to boil, turn off the
heat and let it work overnight.
3. The next morning, dump the solution into a bucket and wipe the inside of the kettle with a
cloth.
Clean the popcorn machine
1. Wipe the stainless steel parts with a clean cloth and cleaner designed for stainless steel. Do
not use oven cleaners, as they will damage parts of the machine.
2. Ammonia cleaners will damage the plastic doors. Use only non-ammonia cleaners, such
as Gold Medal’s – Watchdog Glass Cleaner – item number 2588.
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
7
MAINTENANCE INSTRUCTIONS
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
8
TROUBLESHOOTING
Below are some common issues you may encounter, along with basic trouble shooting
steps.
Experiencing long popping cycles
If your pop cycle is longer than 4 minutes, it can be the result of several things:
A. LOW VOLTAGE - If the machine is operated on low voltage, this could cause the kettle
not to reach the proper operating temperature. Voltage must be at least 110v.
B. INADEQUATE SUPPLY LINES - Inadequately sized electrical supply lines, in addition to
being a fire hazard, would also prevent the kettle from reaching the proper operating
temperature. Check with a qualified electrician.
C. INFERIOR CORN - Inferior quality corn would result in longer popping cycles. Use only
top quality fresh hybrid popcorn from reputable suppliers. Even then, if you let your corn
pick up moisture or dry out, your popping cycles will be slow.
The kettle does not heat
Before you go any further, make sure the kettle lead-in cord is plugged in.
A. KETTLE HEAT SWITCH - Check the voltage to and from the “KETTLE HEAT” switch,
and if the switch is defective, replace it. (Repair should only be performed by qualified
service personnel.)
The motor will not turn agitator
WARNING! If the kettle agitator shaft is not rotating, DO NOT pop corn. Adjust the clearance
between the kettle bottom and the stir blade to 1/32” (use a dime). Loosen the set screw in the
collars above and below the crossbar and adjust the agitator shaft as necessary. Then re-tighten the
set screws in the collars.
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
9
ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or the parts list.
2. When ordering, please include part number, part name, and quantity needed.
3. Please include the machine’s model name, serial number, and date of manufacture (located on the
machine nameplate) with your order.
4. Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
[phone]
[phone]
Fax: [phone]
or, place orders at:
E-mail: [email protected]
Web Page: www.gmpopcorn.com
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
10
Cabinet Breakdown
Magnetic Catch
p/n 47561
Magnetic Catch
Bracket p/n 41340
Kettle Lead Assy.
p/n 61053
Connector 90
Degree p/n 46241
Kettle Plug 15A
Twist Lock
p
/n 49329
Kettle Receptacle
15A Twist Lock
p/n 49330
Hardware Kits for
Doors (See p. 12)
p/n 47054 (LH)
p/n 47055 (RH)
Bottom Corn Pan
Assy. 220V p/n
47598EX
12/14 oz Unimaxx
Kettle Complete
p/n 58220EX
Drop Panel
p/n 77508
Old Maid Pan
p/n 47336
Plexiglas Door (2)
p/n 47600
15 Amp Power
Supply Cord
p/n 42369
Glide (4)
p
/n 47328
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
11
Door Hardware Kits
Cabinet Interior – Ceiling Components
{ }
Complete Hardware
Kit for LH Door
p/n 47054
Complete Hardware
Kit for RH Door
p/n 47055
Hanger Arm
Rear, Assy.
p/n 47263
Hanger Arm Front
p/n 47262
Spur Gear (2)
p/n 47060
10-32 x 3/16 Set
Screw for Spur
Gear (2) p/n 41742
Gear Block Assy.
p/n 67194
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
12
Bottom Corn Pan Assembly – Part Number 47598
Complete Bottom Corn Pan Assembly For 2003EX Models: Everything Shown
Below, Including Female Cordset p/n 61021.
Heat Element 230V,
75W
p
/n 44075
Male Cordset
p/n 61020 Cover, Corn Pan Conduit
p/n 47653
Filte
r
p/n 47043
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
13
Heater Blower Components For 2005EX And 2005BNX
Heat Element 250W Tubular P/N 61184EX
Thermostat P/N 47385
Warmer Fan P/N 48037
Blower Plug and Cord P/N 47199
(Above Items Not Shown In Illustration)
Kettle Shell Components
Kettle Integral
Heater 12/14
p/n 58011
Kettle Shell
p/n 61017
Block, Shell and
Kettle (2) p/n 61013
(Secures Weld to
Shell and Provides
Anchor for Crossbar
Thumbscrew
)
Kettle Gasket
p/n 61012
8-32 x ½” (4)
Countersunk Phillips
Flathead Screws
p
/n 20066
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
14
Lid And Agitator Assy.
Lid and Agitator Assembly – p/n 58219EX
Spur Gear
p
/n 47060
Set Collar (2) (Same above
and below lid)
p
/n 47326
Kettle Lid Rear
p
/n 47119
Crossbar Assembly
p/n 61025
Formed Lid-10 3/8
p
/n 47261
Also available as p/n 58219EX
for order as a complete
assembly, shown at left in side
view with lids lifted and Stir Rod
and Agitator Weight visible.
Set Screw for Collar (2)
1/4-20 x 3/16
p/n 47751
Set Screw for Spur Gear
10-32 x 3/16
p/n 41742
Needle Bearing
p/n 47106
Agitator Shaft
Weldment
p/n 61092
Thumb Screw (2)
1/4-20 x 1¼
p/n 61068
Dump Handle Assy.
Includes Knob
p
/n 47102
Washer ¼ Internal
Tooth (2)
p/n 76079
Woodruff Key #3
1/8 x 1/2
p/n 41730
5/16-18 x 3/8 Sq
Hd Screw (2)
p
/n 47662
Dump Handle
p
/n 47707
Knob Dump Handle
p
/n 47110
Stir Rod
p
/n 49011
Agitator Weight
p
/n 61093
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
15
Unixmaxx 12/14 OZ Kettle Specification –
PART
NUMBER DESCRIPTION QTY PART
NUMBER DESCRIPTION QTY
47707 DUMP HANDLE 1 58011 120V KETTLE W/ELEMENTS 1
47110 KNOB FOR DUMP HANDLE 1 58011EX 230V KETTLE W/ELEMENTS 1
47662 DUMP HANDLE SCREW 1 61017 KETTLE SHELL 1
41730 WOODRUFF KEY 1 61012 KETTLE GASKET 1
47119 REAR KETTLE LID 1 47193 THERMOSTAT SHUNT BAR 1
47261 FRONT KETTLE LID 1 76708 482F THERMOSTAT 1
47751
SETSCREWFOR 47326 COLLAR
3 77108 550F THERMOSTAT 1
47326 CLAMP COLLAR 3 89129 NUTS FOR THERMOSTATS 2
61025 CROSSBAR ASSEMBLY 1 61053 KETTLE LEAD ASSEMBLY 1
47097 BUSHING FOR CROSSBAR 1 82107-26 METAL FLEXCONDUIT 1
49011 STIR ROD 1
61092 AGITATOR SHAFT 1
47060 SPUR GEAR 1
47106 NEEDLE BEARING 1
49701 RETAINING RING FOR BRG 1
61093 WEIGHT FOR STIR ROD 1
61068 1/4" X 1 1/4" THUMB SCREW 2
76079 WASHER FOR THUMB SCREW 2
UNIMAXX 12/14 OZKETTLE
KETTLE PARTSLID AND AGITATOR PARTS
P/N 58220EX - 230V
P/N58220 - 120V
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
16
LED Sign Assy,
24 Inch
p/n 45003
Top - Motor Plate Assy.
Lamp Holder
p/n 47047 Kettle Drive Motor,
230V p/n 47067
Kettle Receptacle
15A Twist Lock
p/n 49330
Switch, Lighted
Rocker Gr (4)
p
/n 42798
Rocker Switch
Box, 5 PN
p/n 48543
Exhaust Blowe
r
p/n 47667
75 Watt Flood Light
p/n 49033
Rocker Switch
Label, 5 PN
p
/n 48542
Blower Plug
And Cord
p/n 47199
Light Shield
p/n 49480 20W Fluorescent
Assembly
p/n 77002EX
20 W
Fluorescent
Bulb 20 Watt
p/n 16264
Power Supply,
12VDC
p/n 55231
Molded Plug,
Warmer
p/n 47726
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
17
Electrical Schematic – 2003EX
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
18
Electrical Schematic – 2005EX
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Whiz Bang Unimaxx
Models 2003EX, 2003BNX, 2003STX, 2005EX, 2005BNX
19
WARRANTY
WE WARRANT to the original purchaser the Gold Medal equipment sold by us to
be free from defects in material or workmanship under normal use and service. Our
obligation under this warranty shall be limited to the repair or replacement of any
defective part for a period of six (6) months from the date of sale to the Original
Purchaser with regard to labor and two (2) years with regard to parts and does not
cover damage to the equipment caused by accident, alteration, improper use, voltage,
abuse, or failure to follow instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED
OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR
PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTIBILITY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION
ON THE FACE HEREOF. We neither assume, nor authorize any other person
to assume for us, any other obligation or liability in connection with the sale of said
GOLD MEDAL equipment or any part thereof.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that
person, firm, association, or corporation who was billed by the GOLD MEDAL
PRODUCTS COMPANY, or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS COMPANY AT 1-800-
543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE
EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS
CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
GOLD MEDAL PRODUCTS COMPANY
10700 Medallion Drive
Cincinnati, Ohio 45241-4807 USA
www.gmpopcorn.com
Phone: [phone]
Fax: [phone]
© The text, descriptions, graphics and other material in this publication are the proprietary
and exclusive property of Gold Medal Products Company and shall not be used, copied,
reproduced, reprinted or published in any fashion, including website display, without its
express written consent.
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