Goldmedal Astro Pop 16oz Series User manual

Part No. 41474
Instruction Manual
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
Astro Pop 16oz
Model No. 2023E, 2023XE, 2023XEN

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.
013_092414
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_060215

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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SAFETY PRECAUTIONS (continued)
WARNING
DO NOT allow direct contact of this equipment by the public when used in
food service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
Note: Improvements are always being made to Gold edal’s equipment. This
information may not be the latest available for your purposes. It is critical that
you call Gold edal’s Technical Service Department at 1-800-543-0862 for any
questions about your machine operations, replacement parts, or any service
questions. (Gold edal Products Co. does not assume any liability for injury due
to careless handling and/or reckless operation of this equipment.)

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold
edal Products Co., 10700 edallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Items Included with this Unit
Setup
This unit has been tested at the factory.
1. Remove all packaging and tape prior to operation.
2. Place unit on a sturdy, level base for use.
3. Install the light bulb (do not over-tighten) into the lamp holder located inside the
cabinet on the ceiling of the popper. Always be sure the unit is OFF and unplugged
before installing or changing the bulb (reference the Electrical Requirements section).
4. Reference the instruction manual for the oil dispense unit for instructions on
connecting the unit to the popper.
5. After setup, the unit should be cleaned prior to use (see Care and Cleaning section of
this manual).
Aluminum Scoop
20cc Measure
6 oz. Measure
Light Bulb
(bulb may ary by model)
16 oz. Corn Measure
with Handle
Power Supply
Receptacle / Co er
(2023E Units Only)

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Electrical Requirements
The following power supply must be provided:
2023E: 120 V~, 2784 W, 60 Hz
2023XE, 2023XEN: 230 V~, 2784 W, 50 Hz
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
A certified electrician must furnish sufficient power for proper machine operation and install any
supplied receptacle. We recommend this equipment be on a dedicated and protected circuit.
Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold
edal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The
use of extension cords is not recommended due to safety concerns, and may cause sacrificed
and/or reduced performance. ake sure cord is located to prevent a trip hazard or unit upset.
Before You Plug In Machine
1. ake sure all machine switches are in the OFF position before plugging the equipment
into the receptacle.
2. ake sure the wall outlet can accept the grounded plugs (where applicable) on the
power supply cord.
3. The wall outlet must have the proper polarity. If in doubt, have a competent
electrician inspect the outlet and correct if necessary.
4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5. Install the unit in a level position.
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co.,
its service agent or similarly qualified persons in order to avoid a hazard.
039_080614

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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OPERATING INSTRUCTIONS
Controls and Their Functions
OIL SYSTEM MASTER SWITCH
Sends power to the oil pump. The warmer/blower on the oil pump is activated. The
warmer/blower on the oil pump will keep coconut popping oil in liquid form if the doors
on the base are kept closed. It may be desirable to keep this switch on at night if you have
problems keeping the coconut oil liquefied. Coconut oil will congeal at temperatures
below approximately 76º F [24º C]. (Reference Instruction anual for oil dispense unit.)
RED OIL DISPENSE MOMENTARY SWITCH
When pushed, this will dispense the predetermined amount of oil into the kettle.
LIGHT AND WARMER SWITCH
This switch operates the interior light and the forced air popcorn crisping system.
KETTLE MOTOR SWITCH
This switch operates the popcorn agitator motor. This switch must be on at all times when
popcorn (popped and un-popped) is present in the kettle. This switch activates the
exhaust fan.
KETTLE HEAT SWITCH
This switch turns on the heat elements located in the popcorn kettle by sending power to
the Big Eye electronic control system.
YELLOW LIGHT AND AUDIBLE SOUND
The Astro-Pop is equipped with the state of the art Big Eye electronic control that “watches
your popcorn machine” to deliver optimum popping performance. The Big Eye control will
signal the operator to:
•Load the corn and oil or
•Dump the popped corn from the kettle or
•Turn OFF the Kettle Heat if you are finished popping corn.
Item Part No. Model(s) Part Description Qty.
48660 2023E 125V GREEN PILOT LIGHT
48660EX 2023XE-XEN PILOT LIGHT, 250V GREEN
2 41031 ALL OIL PU P SWITCH 1
55039 2023E 125V A BER PILOT LIGHT
55039EX 2023XE-XEN PILOT LIGHT, A BER 230V
4 42798 ALL LIGHTED ROCKER SWITCH 5
1 1
3 1
4
3
2
1

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Popping Instructions
This section describes popping instructions for Standard (salted) popcorn.
Remember
When the Yellow Light comes ON, and Audible Signal (if enabled) is sounding,
one of the following actions should be taken:
•Load the corn and oil or
•Dump the popped corn from the kettle or
•Turn OFF the Kettle Heat if you are finished popping corn.
Amount of Popcorn and Oil
This popper is equipped with a corn, salt, and oil measure. Gold edal recommends flavored and
colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black
deposits in your kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers.
Kettle
Size
Popcorn
Charge
Oil
Charge
Fla acol (Salt)
16 oz.
16 oz. (473 ml)
5 oz.
(
148 ml)
1.5
Tblsp. (2
0
cc)
Popping Standard (Salted) Popcorn
1. Turn all switches ON.
Note: When popping with coconut oil, be sure the oil is liquid. As a check, dispense oil
into a measuring cup first (should be between 4 to 5 oz.), then use that oil for
the first popping cycle.
2. When the kettle is ready (about 4 minutes), the Yellow Light and Audible Signal (if
enabled) will turn ON.
3. Lift the kettle lid and pour in the popcorn and Flavacol in the premeasured amounts
specified above. Close lid.
4. Press the “Red” Oil Dispense PB Switch to add oil. The proper amount of oil is pumped
into the kettle. The Light and Signal will turn OFF.
5. When the corn has finished popping the Yellow Light and Audible Signal will turn ON,
then gently dump the popcorn.
Note: The signal “To Dump” was factory set based on Gold edal Products Co.
popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after
popping has stopped, the signal timing must be adjusted. Have a qualified
service person adjust the signal to dump (see the Electronic Temperature
Control section).

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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6. On the final kettle of corn, turn the Kettle Heat Switch OFF just as the lids are forced
open by the popping corn. This procedure saves electricity, since the kettle has plenty
of heat, and helps eliminate smoke/odor from any oil residue that remains after
popping has stopped.
Note: When the Kettle Heat Switch is OFF, the machine will not beep on the last batch.
7. When finished popping, make sure KETTLE HEAT and KETTLE OTOR switches are
turned OFF.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Care and Cleaning
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water.
Always unplug the equipment before cleaning or servicing.
025_020314
WARNING
To avoid serious burns, DO NOT touch the kettle while it is hot!
028_082715
Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of
advertising your product.
Note: It is extremely important to follow all of the cleaning procedures, otherwise
parts damage and equipment failure will result. The warranty does not cover
parts that are damaged due to improper cleaning.
Daily Kettle Cleaning Instructions
CAUTION: A hot kettle will cause burns if you touch it with your hand. Allow kettle to
cool at least 1 hour before attempting to clean. DO NOT use ice or water to
cool down a hot kettle! Severe kettle damage will result!
1. When cool, wipe the outside of the kettle with a clean, soft cloth. DO NOT use oven
cleaners or abrasive materials as they will damage the kettle.
2. Every night, mix Gold edal’s Heat’n Kleen solution (Item No. 2095), 2 tablespoons
per gallon of water. It is not necessary to use the entire gallon at once; only use
enough to fill the kettle 1/2 inch deep.
3. Turn the kettle heat ON. When the water starts to boil, turn the kettle heat OFF.
4. Allow to cool for at least 1 hour, then dump the solution into a bucket and wipe the
inside of the kettle with a clean cloth. ake sure all of the solution goes into the
bucket; do not spill any in the interior of the machine.
For an extra dirty kettle, the process may be repeated; or, after turning the kettle heat
OFF, allow solution to sit in the kettle overnight. The next morning, dump the solution
into a bucket and wipe the inside of the kettle with a clean cloth.
5. With the unit OFF and unplugged, wipe the kettle lead cord with a clean SLIGHTLY damp
cloth. DO NOT get moisture into the kettle lead-in cord, se ere damage will result.

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Daily Unit Cleaning Instructions
1. Turn machine OFF, unplug unit and allow it to cool before attempting to clean.
2. Clean all pans/accessories in order to sanitize them before each use.
3. Take a clean, SLIGHTLY damp cloth and wipe excess grease from glass and cabinet.
4. Wipe stainless steel parts with a clean cloth and cleaner designed for stainless steel,
such as Gold edal Watchdog Stainless Cleaner (Item No. 2088).
DO NOT use oven cleaners or abrasive materials as they will damage parts of machine.
5. Clean glass panels with glass cleaner. Gold edal Watchdog Glass Cleaner (Item No.
2588) is recommended.
Ammonia cleaners will damage plastic doors/panels. Use only non-ammonia cleaners,
such as Gold edal Watchdog Glass Cleaner (Item No. 2588).

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Filter Cleaning Instructions
Your popcorn machine is equipped with an efficient and durable filtration system. The filter
should be cleaned every 1-2 weeks to maintain maximum efficiency.
Follow the steps below for proper filter cleaning:
Step 1
:
The filter is located on the inside
of the popcorn machine directly
above the popping kettle.
Step 2:
Remove the filter by gripping
the filter itself and pulling
straight down.
Step 3
:
Clean the filter in warm soapy
water and allow to dry overnight.
Replace the filter by putting it
into the slot and pushing
upward. ake sure the filter
frame is flush
with the roof of the
machine (as shown above).

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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MAINTENANCE INSTRUCTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance
is not intended to be operated by means of an external timer or separate
remote-control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
014_020416
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY
FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH
ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
027_010914

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Electronic Temperature Control (Domestic)
Operation
The temperature control is factory set to stop the power to the kettle when the thermocouple
reaches setpoint. This is also the ideal point to dump the popped corn out of the kettle. On the
first start-up, this is the ideal time to load the corn and oil. Therefore, if the Kettle Heat Switch is
turned ON and the buzzer is sounding, one of the following actions should be taken:
•Load the corn and oil or
•Dump the popped corn from the kettle or
•Turn OFF the Kettle Heat Switch if you are finished popping corn.
Adjustment of Electronic Control
This unit has an electronic kettle control with 2 thermocouples (TC), one for control and one for
limit. There are no mechanical thermostats in this kettle.
There are (4) factory adjustments on the control:
1. Control Setpoint Temperature – This is factory set, DO NOT adjust.
2. Signal to Dump – If you want the signal to dump to be a little sooner or later, you can
adjust the Kettle Dump potentiometer (see image below). Turn clockwise (CW) to signal
sooner, counterclockwise (CCW) to signal later.
3. The patented Overshoot circuit is tuned for the kettle, DO NOT adjust this potentiometer.
4. The Audible Signal to Dump has three options; full volume, half volume, no sound (yellow
light only). Adjustments are made by jumper positions (see image below). The unit is
shipped with full volume.
It does not matter which
TC
goes
to A or B; it DOES matter that the
yellow leads go to the positive
terminals.
Remove
this
jumper for
no sound.
Remove
this
jumper for
lower volume.
Control Setpoint Temperature
This is factory set, DO NOT ADJUST.
O ershoot
–
This is factory set,
DO NOT ADJUST.
Kettle Dump
-
This
is
factory set
to signal when kettle is ready to
dump. Turn CW to signal sooner;
CCW to signal later. ONLY make
small adjustments if needed.
L2 Neutral Lead
L1
Hot
Lead
Audible Signal to Dump
Jumper Wire A & B
for 120 VAC

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Electronic Temperature Control (Export)
Operation
The temperature control is factory set to stop the power to the kettle when the thermocouple
reaches setpoint. This is also the ideal point to dump the popped corn out of the kettle. On the
first start-up, this is the ideal time to load the corn and oil. Therefore, if the Kettle Heat Switch is
turned ON and the buzzer is sounding, one of the following actions should be taken:
•Load the corn and oil or
•Dump the popped corn from the kettle or
•Turn OFF the Kettle Heat Switch if you are finished popping corn.
Adjustment of Electronic Control
This unit has an electronic kettle control with 2 thermocouples (TC), one for control and one for
limit. There are no mechanical thermostats in this kettle.
There are (4) factory adjustments on the control:
5. Control Setpoint Temperature – This is factory set, DO NOT adjust.
6. Signal to Dump – If you want the signal to dump to be a little sooner or later, you can
adjust the Kettle Dump potentiometer (see image below). Turn clockwise (CW) to signal
sooner, counterclockwise (CCW) to signal later.
7. The patented Overshoot circuit is tuned for the kettle, DO NOT adjust this potentiometer.
8. The Audible Signal to Dump has three options; full volume, half volume, no sound (yellow
light only). Adjustments are made by jumper positions (see image below). The unit is
shipped with full volume.
It does not matter which
TC
goes
to A or B; it DOES matter that the
yellow leads go to the positive
terminals.
Remove
this
jumper for
no sound.
Remove
this
jumper for
lower volume.
Control Setpoint Temperature
This is factory set, DO NOT ADJUST.
O ershoot
–
This is factory set,
DO NOT ADJUST.
Kettle Dump
-
This
is
factory set
to signal when kettle is ready to
dump. Turn CW to signal sooner;
CCW to signal later. ONLY make
small adjustments if needed.
L2 Neutral Lead
Jumper Wire C for 230 VAC
L1 Hot Lead
Audible Signal to Dump

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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ORDERING SPARE PARTS
1. Identify the needed part by checking it against the photos, illustrations, and/or
parts list.
2. Use only approved replacement parts when servicing this unit.
3. When ordering, please include part number, part name, and quantity needed.
4. Please include your model number, serial number, and date of manufacture (located
on the machine nameplate/data plate) with your order.
5. Address all parts orders to:
Parts Department
Gold edal Products Co.
10700 edallion Drive
Cincinnati, Ohio 45241-4807
Or, place orders by phone or online:
Phone: [phone]
[phone]
Fax: [phone]
[phone]
E-mail: [email protected]
Web Page: gmpopcorn.com

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Kettle Assembly – Parts Breakdown
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
4
1

Astro Pop 16oz Model No. 2023E, 2023XE, 2023XEN
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Kettle Assembly – Parts List
Item Part No. Model(s) Part Description Qty.
1
55176
ALL
KETTLE LEAD ASSY
1
2
41120
ALL
REAR LID
1
3
41123
ALL
FRONT LID
1
4 41081 ALL KETTLE SHELL ASSE BLY 1
5 47110 ALL KNOB DU P HANDLE 1
6
47691
ALL
1/4-20 X 1 THU B SCREW
4
7
41598
ALL
KETTLE GASKET
1
8
46311
ALL
1/4-20 SERRATED LOCK NUT
12
9 67890 ALL TRANSFER PLATE 1
10 67894 ALL ELE ENT CLA P 6
67014
55166E
TUBULAR HEAT ELE ENT
67014EX
55166XE
1550W HEAT ELE ENT
12
67943
ALL
#8-32 TOP LOCK NUT
2
13 47393 ALL JUNCTION BOX 1
14 47707 ALL DU P HANDLE 1
15
41730
ALL
WOODRUFF KEY #3 1/8X1/2
1
16
47662
ALL
5/16-18 X 3/8 SQ HD SCREW
2
17
61167
ALL
THREADED BLOCK
2
18 67892 ALL KETTLE WELD 1
11 1

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Agitator Assembly
Item Part No. Model(s) Part Description Qty.
1 43434 ALL AGITATOR BEARING HUB 1
2 47106 ALL NEEDLE BEARING 1
3 47060 ALL SPUR GEAR 1
4 47751 ALL SET SCREW 1/4-20 X 3/16 2
5 41093 ALL AGITATOR SHAFT ASSE BLY 1
6 41239 ALL OIL TUBE WITH FUNNEL 1
7 41086 ALL CROSSBAR ASSE BLY 1
8 47326 ALL SET COLLAR 1/2ID X 7/8OD 2
9 41742 ALL SET SCREW #10-32 X 3/16 1
1
2
3
5
9
8, 4
6
7
5

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Cabinet Exterior
Item Part No. Model(s) Part Description Qty.
1 41345 ALL DO E ASSE BLY 1
2 41350 ALL ALE HINGE SHORT RIGHT 2
3
41351
ALL
FE ALE HINGE LONG LEFT
2
4
41014
ALL
ASTRO DOOR
2
5
41017
ALL
DROP PANEL ASSE BLY
1
6
41013
ALL
DOOR KNOB
2
7 47561 ALL AGNETIC CATCH 1
8 41340 ALL AGNETIC CATCH BRACKET 1
9
41838
ALL
OLD AID PAN
1
10
41349
ALL
ALE HINGE SHORT LEFT
2
11
41352
ALL
FE ALE HINGE LONG LEFT
2
12
67848
ALL
INSPECTION COVER
1
13 41282 ALL CASE BOTTO RUBBER FEET 4
1
2, 3
4
5
6
7, 8
9
10, 11
12
13

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Cabinet Interior – Hanger Assembly
Item Part No. Model(s) Part Description Qty.
1 17451 ALL ROCKER PUSH BUTTON BOX 1
2 17450 ALL 5 HOLE SWITCH BOX 1
3 69850 ALL BOX FILTER (not shown) 1
47176 2023E 65W COATED REFLECTOR FLOOD
41979EX 2023XE-XEN 75W HALOGEN FLOOD
5 67194 ALL GEAR BLOCK ASSE BLY 1
6 47262 ALL HANGER AR FRONT 1
7 47228 ALL HANGER AR REAR 1
8 47047 ALL LA P HOLDER 1
9 47060 ALL SPUR GEAR 1
10 47225 ALL SET COLLAR 2
11 47226 ALL SET SCREW 2
12 62666 ALL FILTER SPRING CLIPS 2
4 1
9
7
6
5
4, 8
2
3
1
10, 11
12