Graco ProComp HVLP 3800 User manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001
309907P
Instructions
HVLP 3800 ProComp™,
Huarun 3800 ProComp™, and
4900 ProComp™Turbine Sprayers
Models 246857, 249524, and 249590
6 psi (41 MPa, 0.4 bar) Maximum Working Pressure
Model 249768
8 psi (55 kPa, .5 bar) Maximum Working Pressure
Related Manuals:
309205 - HVLP Turbine Gun
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
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4900 HVLP ProComp
3800 HVLP ProComp

Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . 5
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 20
Manual Conventions
The following are general Warnings related to the safe setup, use, maintenance and repair of this equipment. Addi-
tional, more specific warnings may be found throughout the text of this manual where applicable.
WARNING
This symbol alerts you to the possibility of serious injury
or death if you do not follow the instructions.
CAUTION
Alerts you to the possibility of damage or destruction
of equipment if you do not follow the instructions.

Warnings
309907P 3
Warnings
WARNINGS
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• When flammable liquid is sprayed or used for flushing or cleaning, keep sprayer at least 20 feet (6 m)
away from explosive vapors.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground equipment and conductive objects in work area. See Grounding instructions.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on sprayer and extension cords.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swal-
lowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not alter or modify equipment.
• For professional use only.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not use hoses to pull equipment.
• Comply with all applicable safety regulations.

Warnings
4309907P
WARNINGS
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection

General Information
309907P 5
General Information
ProComp Turbine Sprayers
The 3800 ProComp turbine, compressor and spray gun
can spray most coatings or finishes currently being used
for automotive refinish, industrial, aerospace, marine,
wood, plastic, and architectural applications.
To produce high-quality paint finishes, the spray gun typ-
ically utilizes inbound air pressure of 6 psi (0.4 bar, 41
MPa) for the HVLP 3800 ProComp and 8 psi (.5bar 55
KPa) for the HVLP 4900 ProComp. A cone of air, pro-
duced by the gun, carries and directs the paint from the
gun to the surface, minimizing overspray and increasing
transfer efficiency. This enables painters to comply with
new, clean air laws that are designed to reduce VOC
(volatile organic compounds) emissions, eases paint
application by requiring fewer paint passes to obtain
coverage and saves on both material and clean-up time.
See HVLP-Turbine Gun manual 309205 (310750
Korean) for more information on the operation and use
of the turbine spray gun.
Unpacking Turbine
Unpack the Graco Turbine Sprayer from the shipping
carton. Inspect for any possible shipping damage. If
there is any damage, call your distributor.
ProComp Turbine Configuration
The Graco 3800 ProComp is a three-stage turbine
sprayer. The Graco 4900 ProComp is a four-stage
turbine sprayer.
3800 ProComp Turbine Component Table
System Model
2-qt Remote
Pressure Pot
30-ft (9 m) Turbine Air Hose
30-ft (9 m) Compressor Air
Hose Gun/Fluid Set
Extra Fluid
Sets
HVLP 3800 Pro-
Comp
Nippon 3800
246857
249590
287819
241413
240071
244118
non-bleeder style
pressure fed bun
with 244124 (#3)
244125 (#4)
244126 (#5)
Huarun 3800
ProComp 249524 287819
241413
240071
244118
non-bleeder style
pressure fed bun
with 244124 (#3)
287752
(0.5 mm, #2)
4900 ProComp 249768 287300 241413
240071
244118 287752
(0.5 mm, #2)

Component Identification
6309907P
Component Identification
FIG. 1
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FN Item Description
A
Turbine air outlet Connection for turbine air supply to HVLP-turbine Gun (HVLP 4900
ProComp units include quick connector)
BTurbine power switch On/Off switch for sprayer turbine
CStorage compartment Provides storage for fluid set components
DTurbine handle Folds flat for minimum storage space
ETurbine cover Houses air filter and provides dual air flow to motor and turbine
FAIr filters (pre-filter and main) Provides filtered air for turbine spray gun and turbine motor
G
Two-speed switch Allows two-speed operation of turbine sprayer motor (used on HVLP
4900 ProComp™units)
HAir filter indicator light Indicates air filter performance and maintenance
JConnector and power cord Provides power for turbine sprayer (power cord provided with turbine)
KResettable circuit breaker Provides protection for turbine motor
LCompressor air outlet Connection for compressor air supply to 2-quart remote pressure pot
MCompressor power switch On/Off switch for compressor

Setup
309907P 7
Setup
Grounding and Electric
Requirements
This equipment requires a 220V AC, 50 Hz, 8A circuit,
with a grounding receptacle.
Do not alter the ground prong or use an adapter.
Use 3-wire, 12 AWG, 50 ft (15 m) or short, extension
cords with ground prong.
Setup/Use Options
Turbine sprayers have a variety of user options. Fig. 2.
Fluid Preparation
• Always strain fluid before you spray. This includes
color, reducers and hardeners, if used.
• When using a turbine spray system, use a slower
drying reducer or thinner to compensate for the
faster drying time caused by the warm air of the tur-
bine. Do not over reduce!
Paint Reduction
Automotive Finishes
Reduce and catalyze all paint to manufacturer’s specifi-
cations. To compensate for the faster drying time of tur-
bine systems, use a reducer that is one step slower than
what is used for conventional air spray.
Industrial or Domestic Coatings
Reduce and catalyze all paint to manufacture’s specifi-
cations. If no reductions are given, first thoroughly mix
fluid to be sprayed. Then, gradually mix in the proper
reducer, testing the fluid until you have the correct
spraying consistency.
To test the consistency, remove the stir stick from the
thinned paint. When the paint stream running off the stir
stick breaks into droplets, the first few drops should be
about one second apart.
WARNING
Page 3
CAUTION
Turbine sprayer performance varies with the viscosity
of the material sprayed and the length of the hose.
To prevent pressure drop, use a short hose.

Setup
8309907P
Connect Fluid and Air Supply
Connect Fluid and Air Supply (Fig. 2)
• The Cart/Compressor provides the air supply for the
remote pressure pot.
• Circled letters indicate hose line connections.
1 Connect gun air supply hose (A) between turbine air
outlet (B) and gun air inlet (C). DO NOT use wrench
to tighten connections; hand tighten only.
2 If using a spray gun cup (D): Connect cup to gun
fluid inlet (E).
If using accessory remote pressure pots (F): Con-
nect fluid supply hose (G) between remote pressure
pot fluid outlet (H) and gun fluid inlet (E), or connect
pressure pot air hose (J) between pressure pot air
regulator inlet (K) and the cart compressor air outlet
(L).
Connect to Electric Supply
Plug turbine power cord into grounded outlet. Grounding
and Electric Requirements, page 7.
FIG. 2
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Setup
309907P 9
Pressure Relief Procedure
1 Turn off air supply to pressure pot or gun
2 Turn off turbine sprayer.
3Remote Pressure Pot: Tu r n out pressure relief
knob (113) one turn. Wait until pressure is
completely relieved before removing cover. Close
knob.
Spray Gun Cup:
Note: Elevate spray gun and pull trigger. This will
allow fluid in hose to drain back into remote
pressure pot.
a. Unlatch cup cover; loosen or remove cup from
cover to relieve pressure.
b. Clean spray gun and cup as instructed in
HVLP-Turbine Gun manual 309205 (310750
Korean)
FIG. 3
Accessory Remote Pressure Pot
1 Follow Pressure Relief Procedure, page 9.
2 Remove pressure pot cover and fill. Secure cover.
Note: Lightly coat cover threads with petroleum jelly.
Note: Always spray with the least amount of pot pres-
sure required to provide the desired spray pattern and
rate of application, typically 10 psi. Spraying at pot pres-
sures higher than necessary wastes paint and can result
in an orange peel finish.
Fill Cup or Remote Pressure Pot
Spray Gun Cup
Fill cup 3/4 full to keep air pressure tube clean. Install
cover. Latch the under-cup cover (H) to secure it to cup.
Fig. 4. The overcup (J) has threads to secure it in place
on the cup.
FIG. 4
WARNING
The accessory remote pressure pot remains
pressurized until pressure is manually relieved.
To reduce the risk of serious injury from pressur-
ized fluid or accidental spray from gun, always
relieve pressure in the pressure pot before loos-
ening or removing the cover. Also, relieve pres-
sure if the fluid nozzle clogs; and before
cleaning, checking or servicing equipment.
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CAUTION
If the 2-quart remote pressure pot is accidentally
tipped over or held at too great of an angle, fluid may
leak into air regulator and cause damage. Take pre-
cautions to avoid this. If fluid does get into regulator,
clean immediately.
CAUTION
Only hand-tighten pressure pot cover. Excessive tight-
ening may damage cover gasket.
WARNING
The spray gun cup is pressurized by the gun’s air
supply. To reduce the risk of serious injury from
pressurized fluid or accidental spray from gun,
always turn off the air supply to the gun before
removing the spray gun cup.
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HJ

Setup
10 309907P
Preparing the Spray Surface
To get proper adhesion, ensure surface is completely
clean.
1 Turn turbine On a few minutes before spraying to
allow warm-up.
Note: When turbine is not in use for an extended period
of time, turn it off. The turbine does not shut off automat-
ically.
2 Ensure turbine filter is clean before operating. Clean
filter, page 11.
Note: To adjust spray gun pattern, see HVLP-Turbine
Gun manual 309205 (310750 Korean).
WARNING
Page 3
Sparks can be expected during normal operation
of turbine motor. These sparks can ignite fumes
from flammable liquids, dust particles, and other
flammable substances in the spray area.
• Use additional hose if necessary, and ensure
the turbine is operated in clean, dry, well ven-
tilated area.
• Never use turbine inside spray booth!

Maintenance
309907P 11
Maintenance
Daily
The turbine system is lifetime lubricated. The only main-
tenance required is filter cleaning and replacement.
The turbine filter must be clean at all times to provide
sufficient air flow to cool the motor and atomize the fluid.
Check turbine pre-filter (22) daily for cleanliness. Check
main filter (21) weekly, minimum. Clean as necessary.
Note: To check filter, turn on turbine and place piece of
paper against pre-filter. If air intake holds paper in place,
filter is clean.
The ProComp sprayer has an air filter indicator light on
the front panel. If the filter is good, the light will not illu-
minate. If the filter is clogged or has low airflow, the light
will illuminate. Fig. 5.
FIG. 5
Cleaning Filter
1 Turn off and unplug turbine.
2 Loosen four thumbscrews (16), remove filter
retainer (15) and pre-filter (22). Fig. 6.
3 Remove main filter (21) and clean using one of the
following methods:
• Tap filter gently on flat surface, dirty side down.
• Direct, compressed air (100 psi(7 bar, 70 MPa)
maximum) through filter panel in the opposite
direction of arrows on side of filter (from the
clean side to the dirty side.
• Soak filter for 15 minutes in water and mild
detergent. Rinse filter until clean. Air dry.
FIG. 6
Weekly
Check hose for cracks, leaks, and holes. Replace if nec-
essary.
Annually or Every 600 Hours
(whichever comes first)
Replace motor brushes after every 600 hours of turbine
sprayer operation. If brushes are not replaced, motor
failure will occur.
Note: It is recommended than an authorized service
center perform the motor brush replacement procedure,
page 15.
CAUTION
To prevent damage to filter, do not
use compressed air on a wet filter.
8049A
WARNING
To avoid electric shock, never install a damp filter
in the turbine. Installing a damp filter in turbine
can also damage turbine.
16
21
22
15
20
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Troubleshooting
12 309907P
Troubleshooting
Problem Cause Solution
No fluid delivery No material, no remote container
pressurization, hose or pickup tube
clogged
Check container for material
Check for leaks at the container gas-
ket (2-quart pressure pot cover).
Tighten cover if loose.
Check for air flow from male
quick-disconnect at compressor out-
let (should be approximately 1/4
CFM).
Turn pressure regulator clockwise.
Look for pressure on gauge. (If no
pressure on gauge, check air line fit-
tings.)
Check hole in 2-quart pressure pot
cover at needle valve for blockage or
dirt. Clean if necessary.
Check for obstructions.
Check if fluid pickup tube is loose.
Tighten.
Blow out and clear material hose.
Turbine not starting No power Check outlet for power. Cycle red
rocker switch.
Check that correct IEC (modular)
cord is used and plugged in.
Check circuit breaker (38). Push to
reset.
Poor atomization Dirty filter Clean filter and replace as necessary.
Extension cord too long Extension cord must be 3-wire, 12
AWG, 50 ft (15 m) or shorter.
Hose too long Replace with shorter hose. See
Accessories, page 20, for shorter
hose and part no.
Circuit breaker trips Filter clogged Clean filter and replace as necessary
High ambient temperature Move turbine to cooler area.
Excessive brush wear Remove cover and turbine and check
for free motor rotation and for brush
wear. Replace motor brushes if nec-
essary. Return to authorized service
center.
Excessive current draw Return to authorized service center.

Repair
309907P 13
Repair
Turbine Sprayer Disassembly
(unless otherwise indicated, refer to Fig. 7 and 8)
1 If necessary, clean and replace filter as described in
Maintenance, Daily, instructions, page 11.
2 Loosen the four thumbscrews (16) and remove filter
retainer (15), prefilter (22), and main filter (21).
Parts, page 16.
3 Remove hose clamp (88) and disconnect air hose
(84) from the “out” side of the compressor (64).
4 Disconnect compressor wiring harness (a) from
compressor (64).
5 Remove four cap screws (27) and bumpers (7).
6 Place turbine on its back. Carefully separate turbine
cover (1) from turbine base plate (2) while guiding
compressor air hose (84) and wiring harness (a)
through the air passage (b) in turbine cover. Place
turbine base plate upright on a work surface.
7 Repair or replace parts as required.
8 After completing repair, place turbine base plate (2)
on its back.
9 Slide turbine cover (1) on turbine base plate
approximately 1-2 in. (to get it started).
10 Reaching between the turbine cover (1) and base
plate (2) carefully guide compressor air hose (84)
and wiring harness (1) through air passage (b)
through compressor mounts (c) in turbine cover.
11 Gently pull the free ends of compressor air hose
(84) and wiring harness (a) with your other hand to
take up the slack.
12 Maintain tension on the compressor air hose (84)
and wiring harness and slide the turbine cover (1)
fully on the turbine base plate (2).
13 Replace four capscrews (27) and bumpers (7).
14 Reconnect compressor air hose (84) and wiring
harness (a).
15 Reassemble filter, filter retainer, and pre-filter.
Power Cord Replacement
Replace power cord by unplugging from IEC connector
(a). Install new cord. Fig. 8.
WARNING
To avoid injury, including electric shock turn off
turbine and unplug power cord before performing
and repair procedures on the turbine.
CAUTION
Keep excess tubing and wiring clear of compressor
cooling fan (d) by securing to compressor mount (c)
with wire tie (e).

Repair
14 309907P
FIG. 7
FIG. 8
64
84
b
c
e
1
2
d
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Repair
309907P 15
Motor Brush Replacement
Note: It is recommended that this procedure be per-
formed by an authorized service center technician.
1 Follow Turbine Sprayer Disassembly procedure,
page 13.
2 Follow Turbine/Motor Replacement, page 15.
3 Remove plastic fan cover.
4 Remove brushes. Check commutator for excessive
wear.
Note: Do not install new brushes in a turbine in which
the commutator has been damaged by the brush hold-
ers. A motor with this type of damage cannot be
repaired.
5 Install new motor brushes using reverse order. Keep
lead wires away from all rotating parts and motor
frame.
6 Reassemble turbine.
7 Run motor 30 to 45 minutes at half-rated voltage to
seat motor brushes.
Note: If half-rated voltage is not available, run repaired
unit in series with another turbine for 30 to 45 minutes.
Turbine/Motor Replacement
Refer to Parts Drawing, page 16.
1 Follow Turbine Sprayer Disassembly procedure,
page 13.
2 Remove turbine gasket (25).
3 Remove 3 screws (6).
4 Remove plate (82) and 3 spacers (83).
5 Remove turbine motor wires from spade
connectors.
6 Rotate turbine (24) from outlet fitting (18) and lift up
from turbine spacers (23).
7 Install new turbine gaskets (25 and 41).
8 Reassemble turbine.
9 Connect ground wire to turbine housing.
10 Reconnect wires.
FIG. 9
CAUTION
Do not run motor with air inlet or outlet sealed off.
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Parts
16 309907P
Parts
HVLP 3800 Model 246897 and 249524
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Parts List
309907P 17
Parts List
Model 246857 and 249524
†Pre-filters are available in 5-packs. Order part no.
240274.
* Turbine Brush Kits are also available. Order part no.
240546.
◆Extra Danger and Warning labels are available for
free.
Ref
No. Part No. Description Qty
1 276666 COVER, turbine 1
2 196946 BASE PLATE, turbine 1
4 114699 SCREW, pan hd 2
5 196982 DUCT, turbine 1
6 114670 SCREW, cap, hx hd 6
7 113817 BUMPER 4
10 114064 PLUG, inlet 1
11 244166 LID, tool box 1
12 114410 SCREW, pan hd, torx 4
14 197054 FOAM PAD, tool box 1
15 197057 RETAINER, filter 1
16 192895 SCREW, captive 4
17 158486 PACKING, o-ring 4
18 192779 FITTING, outlet 1
19 156698 PACKING, o-ring 1
20 192789 GASKET, filter 2
21 240273 FILTER, main, paper 1
22† 240274 FILTER, pre 1
23 192780 SPACER, turbine 3
24* M73016 KIT, turbine, 3-stage, 220 volt 1
25 192788 GASKET, turbine 1
26 192784 BRACKET, handle 2
27 114531 SCREW, cap, hx hd 8
28 113414 NUT, lock 2
29 192785 HANDLE, turbine 1
32 114279 SENSOR, pressure 1
33 114286 LIGHT, indicator, 220V 1
34 114293 SWITCH, rocker, red 1
36 111593 SCREW, grounding 1
37 102063 WASHER, lock, external tooth 1
38 114290 BREAKER, circuit, 8A, 220V 1
39 192905 PLATE, deflector 1
40 193059 GASKET, sensor 1
41 192845 GASKET, duct 1
42 192846 GASKET, duct 1
46 114287 FITTING, barbed 1
47 192810 HOSE, air 1
50 244118 GUN, HVLP (not shown) 1
51 241413 HOSE, turbine air, 30 ft (not shown) 1
52 240071 HOSE, compressor, air, 30 ft (not
shown)
1
53 103473 STRAP, tie (not shown) 1
54 244124 FLUID SET, #3, Model 246857 &
249590 (not shown)
1
287752 FLUID SET, #2, 0.5 mm, Model
249524 (not shown)
64 287154 KIT, compressor, 220V 1
65 116281 CORD SET, jumper, IEC320, 8 ft
(not shown)
1
195551 RETAINER, cord adapter (not
shown)
2
243280 ADAPTER, cord set, 220V, global
(not shown)
1
66 242001 ADAPTER, cord set, European (not
shown)
1
67◆193095 LABEL, danger 1
68◆193096 LABEL, warning 1
69◆193126 LABEL, caution (not shown) 1
72 197152 FITTING, quick connect 1
74 116255 SWITCH, rocker 1
81 114538 SCREW, mach, pan hd 2
82 194094 PLATE, turbine 1
83 194096 SPACER, turbine 3
84 197784 TUBE, air 1
85 197153 FITTING, valve, barbed 1
86 244135 VALVE, duckbill 1
87 101936 NUT, jam 1
88 116767 CLAMP, hose 1
Ref
No. Part No. Description Qty

Parts Drawing
18 309907P
Parts Drawing
Model 249768 HVLP 4900 Procomp
7,
23
41
10 65
12
38
36
67
37
68
7
27
6
2
4
85
86
72
64
20
21
6
26
1
83
6
80
88
25
82
24
19
18
46
32, 40
5
47
4
6
27
14
13
81
28
26
27
29
22
15
16, 17
74
31
33
34 87 84
39
42

Parts List
309907P 19
Parts List
Model 249768 HVLP 4900 ProComp
Ref
No. Part No. Description Qty.
1 276666 COVER, turbine 1
2 197108 BASE PLATE, turbine (HVLP 4900) 1
4 114669 SCREW, pan hd 2
5 196982 DUCT, turbine 1
6 114670 SCREW, cap, hx hd 6
7 113817 BUMPER 4
10 114064 CONNECTOR, male 1
12 114410 SCREW, pan hd, torx 4
13 244166 LID, tool box 1
14 197054 FOAM PAD, tool box 1
15 197057 RETAINER, filter 1
16 192895 SCREW, captive 4
17 158486 PACKING, o-ring 4
18 192779 FITTING, outlet 1
19 156698 PACKING, o-ring 1
20 192789 GASKET, filter 2
21 240273 FILTER, main, paper 1
22† 240274 FILTER, pre 1
23 192780 SPACER, turbine 1
24* 288391 TURBINE KIT, 4-stage; 240 volts
(HVLP 4900)
1
25 192788 GASKET, turbine 1
26 192784 BRACKET, handle 2
27 114531 SCREW, cap, hx hd 8
28 113414 NUT, lock 2
29 192785 HANDLE, turbine 1
31 114658 SWITCH , rocker (HVLP 4900) 1
32 114279 SENSOR, pressure 1
33 114286 LIGHT, indicator 240V 1
34 114293 SWITCH, rocker, red 1
36 111593 SCREW, grounding 1
37 102063 WASHER, lock, external tooth 1
38 114290 BREAKER, circuit; 8A, 240V 1
39 192905 PLATE, deflector 1
40 193059 GASKET, sensor 1
41 192845 GASKET, duct 1
42 192846 GASKET, duct 1
46 114287 FITTING, barbed 1
47 192810 HOSE, air 1
50 244118 GUN, HVLP (not shown) 1
51 241413 HOSE, turbine air, 30 ft (not shown) 1
52 240071 HOSE, compressor, air, 30 ft 1
53 103473 STRAP, tie (not shown) 1
54 244124 FLUID SET, #3 (not shown) 1
64 249879 COMPRESSOR kit, 240V 1
65 116281 CORD SET,
67▲193095 LABEL, danger 1
68▲193096 LABEL, warning 1
69▲193126 LABEL, caution (not shown) 1
72 197152 FITTING, quick connect 1
74 116255 SWITCH, rocker 1
75 287752 .5 & #2 ACCESSORY KIT 1
80 240488 HOSE, air, 1/4 in., clear 1
81 114538 SCREW, mach, pan hd 2
82 194094 PLATE, turbine 1
83 194097 SPACER, turbine (HVLP 4900) 3
84 197284 TUBE, air 1
85 197153 FITTING, valve, barbed 1
86 244135 VALVE, duckbill 1
87 101936 NUT, jam 1
88 116767 CLAMP, hose 1
† Pre-filters are available in 5 packs. Order Part No.
240274.
* Turbine Brush Kits are also available. Order part
number 240546.
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
Ref
No. Part No. Description Qty.

Accessories
20 309907P
Accessories
2-Quart (1.9 liter) Pressure Pot
287819
50 psi (345 MPa, 3.5 bar) Maximum Inlet Air Pressure
2-quart (1.9 liter) capacity, aluminum cup. Includes air
pressure regulator, gauge, pressure relief valve and
rigid hook handle.
Note:
• See HVLP Finish Systems brochure 300564 for
all accessories.
• Non-Silicone Lubricant 111265 (4 oz.) is avail-
able for fluid seals and wear areas.
WARNING
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127
137
138
136
112
109
133
119
134
120
124
121
130 114 101
140
103
122
139
123
131
129
Ref
No. Part No. Description Qty
101 104655 PRESSURE GUAGE 1
103 104815 PRESSURE REGULATOR 1
109 287818 POT, 2 quart (1.9 liter), aluminum 1
112 120132 GASKET 1
287821 GASKET KIT 5-pack 1
114 169969 FITTING 1
119 240474 HOSE, fluid; 60 in. long; 1/4 in. ID 1
120 240482 HOSE, air; 54 in. (1.37 m) long 1
121 M70854 HOSE CLAMP 1
122 110440 FITTING TEE 1
123 189557 RESTRICTOR 1
124 M70399 QUICK DISCONNECT, male 1
127 M70402 QUICK DISCONNECT 1
128 120123 LID, cup 1
129 287820 VALVE KIT, check repair 1
130 120130 HANDLE 1
131 120129 NUT, handle 1
133 120127 VALVE, pressure release 1
134 120128 FITTING, outlet 1
136 120125 TUBE, fluid 1
137 120126 CUP, 2 quart 1
138 193218 STRAINER 1
139 120131 FITTING, inlet 1
140 120133 VALVE, pressure relief 1