GRAPHTEC CE7000-40 User manual

CE7000-UM-251-00-9370
CUTTING PLOTTER
SERVICE MANUAL
CE7000-40/60/130/160/130AP

CE7000-UM-251-9370 I
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
119.10. 25 First Printing All 01

CE7000-UM-251-9370 II

CE7000-UM-251-9370 III
CONTENTS
1 INTRODUCTION .........................................................................1-1
1.1 Main Specifications ...............................................................................................................1-1
1.1.1 CE7000 Main Specifications ..................................................................................................................1-1
1.1.2 CE7000-130AP Main Specifications ......................................................................................................1-2
1.2 External Dimensions ............................................................................................................ 1-3
1.2.1 CE7000 External Dimensions ............................................................................................................... 1-3
1.2.2 CE7000-130AP External Dimensions ................................................................................................... 1-6
1.3 Option & Supply Parts...........................................................................................................1-7
1.3.1 CE7000 Option & Supply Parts..............................................................................................................1-7
1.3.2 CE7000AP Supply Parts.........................................................................................................................1-7
2 Setup ......................................................................................... 2-1
2.1 Confirming the standard accessory.....................................................................................2-1
2.1.1 Standard accessory for the CE7000-40/60/130/160 .............................................................................2-1
2.1.2 Standard accessory for the CE7000-130AP .........................................................................................2-2
2.2 Assembling stand and basket to the Plotter ...................................................................... 2-3
2.2.1 Assembling stand for the CE7000-60 .................................................................................................. 2-3
2.2.2 Assembling the stand for CE7000-130/160.......................................................................................... 2-6
2.2.3 Assembling the stand for CE7000-130AP............................................................................................ 2-9
2.2.4 Installing the optional basket for CE7000-60 .....................................................................................2-13
2.2.5 Installing the optional basket for CE7000-130/160.............................................................................2-15
3 PARTS NAMES and FUNCTIONS ............................................ 3-1
3.1 Parts Names and Functions................................................................................................. 3-1
3.1.1 Parts Names and Functions for CE7000-40 ........................................................................................ 3-1
3.1.2 Parts Names and Functions for CE7000-60 ........................................................................................ 3-3
3.1.3 Parts Names and Functions for CE7000-130/160................................................................................ 3-5
3.1.4 Parts Names and Functions for CE7000-130AP.................................................................................. 3-7
3.2 Attaching a Tool .................................................................................................................... 3-9
3.2.1 Attaching a Tool for CE7000-40/60/130/160 ......................................................................................... 3-9
3.2.2 Attaching a Tool and a Pen for CE7000-130AP ..................................................................................3-11

CE7000-UM-251-9370 IV
4 OPERATIONS ............................................................................ 4-1
4.1 OPERATIONS for the CE7000-40/60/130/160 ...................................................................... 4-1
4.1.1 Control Panel for the CE7000-40/60/130/160 ....................................................................................... 4-1
4.1.2 Menu tree for CE7000-40/60/130/160.................................................................................................... 4-6
4.2 OPERATIONS for the CE7000-130AP .................................................................................4-14
4.2.1 Control Panel for the CE7000-130AP ..................................................................................................4-14
4.2.2 Menu tree for CE7000-130AP ...............................................................................................................4-18
5 RECOMMENDED PARTS LIST................................................. 5-1
6 LIST OF TOOLS ........................................................................ 6-1
6.1 Tools....................................................................................................................................... 6-1
6.2 Greasing And Gluing Points ................................................................................................ 6-1
7 DISASSEMBLY AND REASSEMBLY ........................................7-1
7.1 Exterior Parts .........................................................................................................................7-1
7.1.1 Replacing the Right Side Cover ............................................................................................................7-1
7.1.2 Replacing the Left Side Cover...............................................................................................................7-1
7.1.3 Replacing the Control Panel Assembly................................................................................................7-2
7.1.4 Replacing the Center Cover...................................................................................................................7-3
7.1.5 Replacing the Front Guide .....................................................................................................................7- 4
7.1.6 Replacing the Rear Guide ......................................................................................................................7- 6
7.1.7 Replacing the Rear Writing Panel .........................................................................................................7-8
7.1.8 Replacing the Front Writing Panel Assembly ......................................................................................7-9
7.1.9 Replacing the Fan Cover......................................................................................................................7-10
7.1.10 Replacing the Pen Block Cover........................................................................................................... 7-11
7.1.11 Replacing the Push Roller ...................................................................................................................7-12
7.1.12 Replacing the Cutting Mat ...................................................................................................................7-13
7.2 Internal Parts ........................................................................................................................7-14
7.2.1 Replacing the Rear Media Sensor.......................................................................................................7-14
7.2.2 Replacing the Front Media Sensor...................................................................................................... 7-14
7.2.3 Replacing the Registration Mark Sensor............................................................................................7-15
7.2.4 Replacing the Control Panel Board.....................................................................................................7-16
7.2.5 Replacing the LCD................................................................................................................................ 7-17
7.2.6 Replacing the Pen Block......................................................................................................................7-18

CE7000-UM-251-9370 V
7.2.7 Replacing the Y-belt .............................................................................................................................7-20
7.2.8 Replacing the Push Roller Sensor Board...........................................................................................7-24
7.2.9 Replacing the Y-relay Board ................................................................................................................7-25
7.2.10 Replacing the Cam Sensor board .......................................................................................................7-26
7.2.11 Replacing the Y-motor..........................................................................................................................7-28
7.2.12 Replacing the X-motor .........................................................................................................................7-31
7.2.13 Replacing the Main Board....................................................................................................................7-35
7.2.14 Replacing the Fan.................................................................................................................................7-37
7.2.15 Replacing the Drive Roller Shaft for CE7000-40/60.......................................................................... 7- 40
7.2.16 Replacing the Drive Roller shaft for CE7000-130/130AP/160 ........................................................... 7- 44
7.2.17 Replacing the Y Flexible Cable............................................................................................................7- 47
7.2.18 Detaching the Push Roller assembly................................................................................................. 7- 49
7.2.19 Replacing the Push Roller base ..........................................................................................................7-55
7.2.20 Replacing Power Supply Board...........................................................................................................7-58
7.3 Belt Tension Adjustments .................................................................................................. 7-59
7.3.1 Y-Belt Tension Adjustment ..................................................................................................................7-59
7.3.2 Y-Drive Belt Tension Adjustment ........................................................................................................7- 60
7.3.3 X-Drive Belt Tension Adjustment ........................................................................................................7- 62
7.4 Confirming the cable wiring............................................................................................... 7- 64
8 Electrical Adjustment............................................................... 8-1
8.1 List of Items Requiring Readjustment ................................................................................ 8-1
8.2 Flowchart of the Adjustment Sequence.............................................................................. 8-2
8.2.1 When the main board was replaced (Normal procedure) .................................................................. 8-2
8.2.2 When the main board was replaced (The adjustment values could not copy.) ............................... 8-3
8.2.3 When the pen block was replaced ....................................................................................................... 8-4
8.2.4 When the Rear or Front X Media sensor was replaced...................................................................... 8-4
8.2.5 When the registration mark sensor was replaced.............................................................................. 8-4
8.2.6 When the cam sensor board was replaced......................................................................................... 8-5
8.2.7 When the 2nd pen of holder or station was replaced ........................................................................ 8-5
8.2.8 When the optional push roller was installed....................................................................................... 8-5
8.2.9 When the gird roller was replaced ....................................................................................................... 8-5

CE7000-UM-251-9370 VI
8.3 DIP Switch Settings .............................................................................................................. 8-6
8.4 Explanation of the Values of the Main Board Settings...................................................... 8-8
8.5 Confirming the version of firmware .................................................................................... 8-9
8.6 Upgrading the System Firmware ........................................................................................8-10
8.7 Clearing the NOV-RAM ........................................................................................................8-13
8.8 Selecting Display Language & Length Unit.......................................................................8-15
8.9 Copying the Adjustment value form the SUB-NVRAM.....................................................8-16
8.10 How to Enter the Adjustment Menu ...................................................................................8-17
8.11 Adjusting the Pen Force......................................................................................................8-19
8.11.1 Inputting the pen force from the recorded value...............................................................................8-19
8.11.2 Adjusting the pen force from the measured force ........................................................................... 8-21
8.12 Adjusting the Distance Accuracy ...................................................................................... 8-24
8.12.1 Inputting the distance accuracy from the recorded value............................................................... 8-24
8.12.2 Adjusting the distance accuracy from the measured distance....................................................... 8-26
8.13 Adjusting the Registration Mark Sensor Sensitivity ....................................................... 8-29
8.14 Adjusting the Offset of Registration Mark Sensor........................................................... 8-32
8.14.1 Inputting the registration mark sensor offset position from the recorded values........................ 8-32
8.14.2 Adjusting the registration mark sensor offset position from the measured values ..................... 8-35
8.15 Adjusting the X Media Sensor Position ............................................................................ 8-39
8.15.1 Inputting the X Media Sensor Position from the recorded value.................................................... 8-39
8.15.2 Adjusting the X Media Sensor Position............................................................................................. 8-42
8.16 Adjusting the 2nd Pen Exchange position (CE7000-130AP).......................... 8-44
8.16.1 Inputting the 2nd Pen Exchange position from the recorded value............................................... 8-44
8.16.2 Adjusting the 2nd Pen Exchange position........................................................................................ 8-46
8.17 Adjusting the Spacing Between Tool 1 and Tool 2 (CE7000-130AP) .............................. 8-49
8.17.1 Inputting the Spacing Between Tool 1 and Tool 2 from the recorded value .................................. 8-49
8.17.2 Adjusting the Spacing Between Tool 1 and Tool 2........................................................................... 8-51
8.18 Setting the Number of Push Rollers (CE7000-130/160).................................................... 8-55
8.19 Back up the adjustment value to the SUB-NVRAM ......................................................... 8-57

CE7000-UM-251-9370 VII
9 TROUBLESHOOTING ............................................................... 9-1
9.1 The Plotter is Turned On But Doesn’t Operate................................................................... 9-1
9.2 Media Loading Operations................................................................................................... 9-2
9.3 Cutting Operations ............................................................................................................... 9-5
9.4 Print & Cut Operation ........................................................................................................... 9-7
9.5 USB connection ...................................................................................................................9-11
9.6 Error Messages ....................................................................................................................9-12
9.6.1 Hardware Error Messages ...................................................................................................................9-12
9.6.2 Error Messages in GP-GL Command Mode .......................................................................................9-16
9.6.3 Error Messages in HP-GL Emulation Mode .......................................................................................9-19
9.6.4 Error Messages on ARMS.......................................................................................................................21
9.6.5 Other Error Messages .............................................................................................................................26
9.6.6 Warning Messages ..................................................................................................................................30
9.7 Service mode...........................................................................................................................31
9.7.1 Sensor & Panel Switch Test Mode .........................................................................................................31
9.7.2 Printing the Setting of the Plotter ..........................................................................................................33
9.7.3 Printing the Test Pattern .........................................................................................................................34
9.7.4 Confirm the Cutting Data ........................................................................................................................35
9.7.5 Self Diagnostic Test.................................................................................................................................36
9.7.6 Registration Mark Sensor Test ...............................................................................................................38
9.7.7 Clear Setup Mode ....................................................................................................................................40
10 PARTS LIST............................................................................. 10-1
10.1 Outer Casing CE7000-40/60 ................................................................................................10-1
10.2 Outer Casing CE7000-130/130AP/160 ................................................................................ 10-2
10.3 Additional Outer Casing CE7000-130AP ........................................................................... 10-3
10.4 Control Panel....................................................................................................................... 10-4
10.5 Pen Block CE7000-40/60/130/160....................................................................................... 10-5
10.6 Pen Block CE7000-130AP................................................................................................... 10-6
10.7 Main Electrical Parts CE7000-40/60 .................................................................................. 10-7
10.8 Main Electrical Parts CE7000-130/130AP/160 ................................................................... 10-8
10.9 X Drive Parts CE7000-40/60 ............................................................................................... 10-9

CE7000-UM-251-9370 VIII
10.10 X Drive Parts CE7000-130/130AP/160 ...............................................................................10-10
10.11 Y Drive Part CE7000-40/60 ................................................................................................10-12
10.12 Y Drive Part CE7000-130/130AP/160 .................................................................................10-13
10.13 Y Slider Part CE7000-40/60 ...............................................................................................10-14
10.14 Y Slider Part CE7000-130/130AP/160 ................................................................................10-15
10.15 Stand for CE7000-60 (ST0118)...........................................................................................10-16
10.16 Stand for CE7000-130/160 (ST0119/0120)..........................................................................10-17
10.17 Stand for CE7000-130AP (ST0121) ....................................................................................10-18
10.18 Basket for CE7000-60/130/160 (PG0103/104/105).............................................................10-19
10.19 Details of Basket Base Bracket ....................................................................................... 10-20
10.20 Roll Media Stoker for CE7000-40......................................................................................10-21
10.21 Labels................................................................................................................................. 10-22
10.22 Standard Accessories ...................................................................................................... 10-23
11 WIRING DIAGRAMS ................................................................11-1
12 Target electrical component for WEEE instruction..............12-1