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GREAT PLAINS Turbo Max 1800TM User manual

Manufacturing, Inc.
www.greatplainsmfg.com
© Copyright 2019 Printed 2019-11-18 586-536Q
EN
Table of Contents Index
Table of Contents Index
ORIGINAL INSTRUCTIONS
Pre-Delivery Manual
Turbo Max (S/N GP-C2411H+)
1800TM, 2400TM & 3000TM
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
43132
Table of Contents Index
Table of Contents Index
1800-3000TM Cover Index iii
11/18/2019 Cover Index 586-536Q
©
Copyright 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed
for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products
as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Trademarks of Great Plains Manufacturing, Inc. include: AccuShot, Max-Chisel, Row-Pro,
Singulator Plus, Short Disk, Swath Command, Terra-Tine, Ultra-Chisel, and X-Press.
Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone,
Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo-Max, Turbo-Till, Ultra-Till, Whirlfilter, and Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
Table of Contents
Important Safety Information.................................................1
Introduction.............................................................................4
Description of Unit .............................................................4
Models Covered ................................................................4
Document Family...............................................................4
Tools Required ..................................................................4
Pre-assembly Checklist .....................................................4
Using This Manual.............................................................5
Definitions...................................................................5
Shipping.............................................................................6
Unloading ..........................................................................6
Unload Smaller Items First .........................................6
Unload Turbo Max......................................................6
Unpacking Boxes .......................................................7
Further Assistance .....................................................7
Assembly.................................................................................8
Center Brace Bar........................................................8
Valve Brackets & Valves ............................................8
Valve Brackets & Hoses.............................................9
Level Bar ....................................................................9
Hitch Assembly.........................................................10
Hose Routing Hitch ..................................................10
Wing & Brace Bar.....................................................11
3000 Hydraulic Wing Lift & Gangs ...........................12
Attach Hose Clamps and Hose Wraps.....................12
Hydraulic Hose Hookup............................................12
Hose Handles...........................................................13
Purging Hydraulic System 3000 ...............................13
Depth Stop & Angle Gauge......................................14
Lights & SMV............................................................16
Rear Lights...............................................................16
3000 Wing Fold Assist..............................................17
Proximity Sensor Adjustment ...................................18
Install Decals............................................................19
Rolling Harrow (optional)..........................................20
Reel Following Rolling Harrow (optional) .................21
Hydraulic Reel Down Pressure Kit ...........................22
Hydraulic Reel Attachment ..............................................23
Install Rear Hitch (optional) .............................................24
Extended Rear Hitch ................................................24
A-Frame Hitch ..........................................................25
Rear Hitch Accessory Kit .........................................26
Rear Stand ...............................................................27
Weight Package Assembly (Optional)......................27
Hydraulic Reel/Hitch Combo (Optional) ..........................28
Appendix - Reference Information......................................29
Torque Values Chart .......................................................29
Tire Inflation Chart...........................................................30
Hydraulic Connectors and Torque...................................31
Hydraulic Lift Layout (S/N GP-C6545H+)........................32
Hydraulic Lift Layout (S/N GP-C6544H-).........................33
1800-2400TM Hydraulic Fold Layout (S/N GP-C6545H+) ..
34
1800-2400TM Hydraulic Fold Layout (S/N GP-C6544-)..35
3000TM Hydraulic Fold Layout (S/N GP-C6545+)..........36
3000TM Hydraulic Fold Layout (S/N GP-C6544H-) ........37
1800-2400TM Hydraulic Gang Angle Layout (S/N GP-
C6545H+)........................................................................38
1800-2400TM Hydraulic Gang Angle Layout (S/N GP-
C6544H-).........................................................................39
3000TM Hydraulic Gang Angle Layout (S/N GP-C6545H+)
40
3000TM Hydraulic Gang Angle Layout (S/N GP-C6545H+)
41
3000TM Hydraulic Gang Angle Layout (S/N GP-C6544H-)
42
Hydraulic Reel/Hitch Combo Layout (Option) .................43
1800TM Machine Layout.................................................44
2400TM Machine Layout.................................................45
3000TM Machine Layout.................................................46
1800TM Rolling Harrow Layout.......................................47
1800TM Heavy Reel Following Rolling Harrow Layout ...48
1800TM Hydraulic Reel Layout .......................................49
2400TM Rolling Harrow Layout.......................................50
2400TM Heavy Reel Following Rolling Harrow Layout ...51
2400TM Hydraulic Reel Layout .......................................52
2400TM Hydraulic Reel Layout .......................................53
3000TM Rolling Harrow Layout.......................................54
3000TM Heavy Reel Following Rolling Harrow Layout ...55
3000TM Hydraulic Reel Layout .......................................56
3000TM Hydraulic Reel Layout .......................................57
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1800-3000TM Table of Contents Index iv
11/18/2019 Table of Contents Index 586-536Q
1800-3000TM Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that
follows it. In addition to design and configuration of
equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard
seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional
purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
Use Adequate Lifting Means
The frame sections and gangs of this machine are
extremely heavy. If using multiple lifters, make sure each
is rated for at least its share of the load.
Prepare for Emergencies
Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
> 14,000
POUNDS
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1800-3000TM Table of Contents Index Important Safety Information 2
Be Familiar with Safety Decals
Read and understand the “Safety Decals” section of the
Operators Manual.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.
Wear Protective Equipment
Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job.
Avoid loose-fitting clothing.
Because prolonged exposure to loud noise can cause
hearing impairment or hearing loss, wear suitable
hearing protection such as earmuffs or earplugs.
Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin,
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create
a hazard when driven on public roads. They are difficult
to see, especially at night.
Use flashing warning lights and turn signals whenever
driving on public roads.
Use lights and devices provided with implement.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
Shutdown and Storage
Lower implement, put tractor in park, turn off engine, and
remove the key.
Secure Turbo Max using blocks and supports provided.
Detach and store Turbo Max in an area where children
normally do not play.
1800-3000TM Table of Contents Index Important Safety Information 3
11/18/2019 Table of Contents Index 586-536Q
Tire Safety
Tire changing can be dangerous and should be
performed by trained personnel using correct tools and
equipment.
When inflating tires, use a clip-on chuck and extension
hose long enough for you to stand to one side–not in front
of or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
Be familiar with all machine functions.
Operate machinery from the driver’s seat only.
Do not leave machine unattended with tractor engine
running.
Do not stand between the tractor and machine during
hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with
moving parts.
Watch out for wires, trees, etc., when folding and raising
machine. Make sure all persons are clear of working area.
11/18/2019 Table of Contents Index 586-536Q
1800-3000TM Table of Contents Index 4
Introduction
The Turbo Max has been designed with care and built by
skilled workers using quality materials. Proper setup,
maintenance, and safe operating practices will help the
customer get years of satisfactory use from the machine.
Description of Unit
The 1800-3000TM Turbo Max is a three section “vertical”
tillage tool. Working width ranges from 18 to 30 feet. The
implement is designed to cut and size residue, till soil for
faster seedbed warming, break up soil crust on hard
dried fields while eliminating compaction layers. The
front and rear gangs may be adjusted from 0-6 degree
angle, depending on the aggressiveness desired.
Various finishing attachments are also available to
further smooth, redistribute residue, kill weeds, and
break clods.
Models Covered
Document Family
Tools Required
•
Basic Hand Tools
•
Torque Wrench
•
Fork Truck, Overhead Hoist or Loader
Pre-assembly Checklist
Before assembling, read and understand “Important
Safety Information” in front part of this manual.
Have at least two people on hand while assembling.
Make sure area is level and free of obstructions
(preferably an open concrete area).
Have all major components
Have all fasteners and pins shipped with machine.
1800TM 18’ (7.5in) spacing
2400TM 24’ (7.5in) spacing
3000TM 30’ (7.5in) spacing
586-536Q-ENG Assembly Manual
586-536Q Pre-Delivery Manual (this document)
586-536M Operator Manual
586-536P Parts Manual
U
D
F
B
L
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Figure 1
1800 Turbo Max
43133
1800-3000TM Table of Contents Index Introduction 5
11/18/2019 Table of Contents Index 586-536Q
Using This Manual
This manual was written to help you assemble and pre-
pare the new machine for the customer. The manual
includes instructions for assembly and setup. Read this
manual and follow the recommendations for safe, effi-
cient and proper assembly and setup.
An operator’s and parts manual is also provided with the
new machine. Read and understand “Important Safety
Information” and “Operating Instructions” in the oper-
ator’s manual before assembling the machine. Refer to
the parts manual for proper part’s identification. As a ref-
erence, keep the operator’s and part’s manual on hand
while assembling.
The information in this manual is current at printing.
Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic.
Read and follow the directions to remain safe, avoid serious
damage to equipment and ensure desired field results.
Useful information related to the preceding topic.
Right-hand and left-hand as used in
this manual are determined by facing
the direction the machine will travel
while in use unless otherwise stated.
An orientation rose in some line art
illustrations shows the directions of: Up,
Back, Left, Down, Front, Right.
L
R
Figure 2
Right / Left
43133
U
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B
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1800-3000TM Table of Contents Index Introduction 6
Shipping
Refer to Figure 3
•
Models 1800-3000TM center frames will be
shipped partially pre-assembled. 1800-2400TM
wings will be attached, folded in transport position
and hydraulics fully charged. The 3000TM wings
will be shipped un-attached and stacked together.
Refer to Figure 4
•
The attachment frames (if equipped) will be
stacked on pallets and banded together.
•
Finishing attachments (if equipped), will be will be
shipped with mounted brackets assembled, reel
assemblies assembled and all bolts will be in a box.
•
Remove unit from shipping stands (if equipped),
after machine is lowered to ground and carefully
un-band all components.
•
The shipping stands do not need to be returned to
Great Plains.
Unloading
Be sure the truck is on level ground, preferably concrete.
Centering components:
Be sure and center fork truck or chains (overhead hoist) on
components so they won’t slide and cause injury.
Unload Smaller Items First
Unloading the Turbo Max is a potentially dangerous
operation.
1. Reduce risk and complications by first unloading
2. the gangs and finishing attachments
3. the misc. boxes
4. Place these components well out of the maneuvering
area needed for unloading the Turbo Max.
5. the Turbo Max (described in the next section)
Unload Turbo Max
6. The center brace bar, front trusses and hitch
assembly may be attached to center section on
trailer if heavy fork lift is not available to unload
machine. See “Assembly” on page 8 to install
components needed to pull off side of trailer.
Figure 3
Turbo Max Shipping
42427
Figure 4
Hitch, Brace Bar & Attachments
42426
1800-3000TM Table of Contents Index Introduction 7
11/18/2019 Table of Contents Index 586-536Q
7. If heavy fork lift or two fork lifts are available the
machine may be lifted off the truck before
assembling rest of machine. Double-check that all
chains and tie-down straps have been released
and stowed.
8. Set parking brake on tractor and trailer.
9. Slowly lift the Turbo Max off trailer bed using two
fork lifts.
10. Stop lifting about 12” above the bed.
11. Have the truck driver slowly pull the trailer straight
out from under the Turbo Max.
12. Making sure to keep level from front to back and
side to side, slowly lower the Turbo Max.
13. Slowly lower Turbo Max until it is resting on the
coulter gangs.
Unpacking Boxes
Position boxes in area that you can maneuver
components up to machine to assembly.
14. Carefully remove banding from boxes.
15. Carefully remove banding from brace bars and
finishing reels.
16. Locate and identify all components before
assembling.
Further Assistance
Great Plains Manufacturing, Inc. wants you to be
satisfied with your new Turbo Max. If for any reason you
do not understand any part of this manual or are
otherwise dissatisfies with the product please contact:
Great Plains Service Department
1525 E. North St.
PO Box 5060
Salina, KS 67402-5060
Or go to www.greatplainsag.com and follow the contact
information at the bottom of your screen for our service
department.
11/18/2019 Table of Contents Index 586-536Q
1800-3000TM Table of Contents Index 8
Assembly
Center Brace Bar
Refer to Figure 5
The center brace bar, level bar and hitch may need to
be installed on truck if the machine is to be pulled off
side of truck. The bolt kit needed for assembling the
rest of machine will be shipped in a bag tied to front of
center frame. The center will be shipped partially pre-
assembled. See “Parts Manual” for part numbers and
description of parts.
17. Align holes in plates of the center brace bar (1) with
holes on front of center frame (2), secure with 34 x 2
hex bolts (3), 34 lock washers and 34 nuts.
18. Bolts may be tightened to specs, See “Torque
Values Chart” on page 29.
Valve Brackets & Valves
Refer to Figure 6
The valves and brackets should be installed in the
correct locations on your machine. If for some reason
they are not follow the steps below to install.
19. Use 516 x4
12 Gr. 5 hex bolt (3), 516 lock nuts and
washers to secure the bypass valve (1) to the by
pass valve bracket (2).
20. The bypass valve bracket (2) is attached to the
center frame using 38x1
14 hex bolts (4), 38 lock
washers and hex nuts.
21. The lock valve (5) is attached to a mounting plate
that is welded to the frame. Use 14x2 Gr. 5 hex
bolts (6) to secure to the frame.
22. Depth control valve (7) is secured to the frame using
516 x 2 hex bolts (8) and 516 lock washers.
23. Be sure hoses are routed as shown in, See “Valve
Brackets & Hoses” on page 9.
Bolts may be tightened to specs, See “Torque Values
Chart” on page 29
1
U
D
F
B
L
R
2
3
Figure 5
Center Brace Bar
TP-69104
3
42
6
51
8
7
Figure 6
Valve Brackets & Valves
TP-69107
1800-3000TM Table of Contents Index Assembly 9
11/18/2019 Table of Contents Index 586-536Q
Valve Brackets & Hoses
Refer to Figure 7
The hoses will be shipped hooked up to valves,
cylinders, bulkhead fittings, and will be routed on the
machine in the proper places. The hoses from the
hitch will need to be connected to the bulkhead fittings
on the center brace bar. The bypass (1), lock
valve (2), and depth control valve (3) hoses will be
routed underneath or around the weight kits (4) so
that they may be installed or removed without taking
hoses or valves lose. The hoses will be secured to the
frames using hose holders and P-clips. If any of the
hoses are not already secured to the frame route the
hoses along the path with the hose holders to the
bulkhead brackets and fittings. See “Appendix -
Reference Information” on page 29 for proper
mounting instructions.
Level Bar
Refer to Figure 8
24. Attach level bar (1) with 1 x 912 pin (2). Align hole in
pin and holes in collars on outside of torque tube
ears, install 38 x 2
14 Gr. 8 bolts (3) and 38 nylock
lock nuts.
25. Align bottom holes on h-bracket spring assembly (4)
with ears on front of center brace bar, secure with 1 x
314 usable pins (5), 1.5 x 1.0 x.075 machine
washers (6) and 316 x 2 cotter pin.
26. Attach front plate of level bar (1) with rear plate of h-
bracket spring assembly (4) with 34 x 2 Gr. 8 hex
bolts (7), 34 lock washers and 34 nuts.
27. Bolts may be tightened to specs, See “Torque
Values Chart” on page 29 and cotter pins bent
4
1
2
3
Figure 7
Valve Brackets & Hoses
TP-69120
2
3
1
5
6
7
4
U
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Figure 8
Level Bar
42389
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1800-3000TM Table of Contents Index Assembly 10
Hitch Assembly
Refer to Figure 9
28. Remove the 114 x 8 Gr. 8 bolts (2) from the rear of
hitch assembly (1). Bolt the hitch assembly (1) to
center frame with the 114 x 8 Gr. 8 bolts (2), 114flat
washer (3) (one side of uniball to take up space) and
114 top lock nuts. Tighten bolts snug, do not torque,
as the hitch must pivot freely.
29. Install jack (4) on front outside of hitch to support the
front of hitch (1) for the rest of assembly.
30. Remove 114 x 812 Gr. 8 special thread bolt (5) from
front short level bar tube (6). Align holes in rear of
level bar tube (6) and center hole of h-bracket (7).
Install the 114 x 812 Gr. 8 special thread bolt from
the left side and secure with 114 top lock nut.
31. Bolt the spring hose holder (8) to welded nut on front
of hitch with 12 x 1 Gr. 5 bolt (9), 12 flat washer and
12 lock washer.
32. The front of the level turnbuckle (10) may need
attached to ears on hitch assembly (1) with 1 x 6 hex
bolt and 1 top lock nut
33. Bolts may be tightened to specs, See “Torque
Values Chart” on page 29.
Hose Routing Hitch
Refer to Figure 10
34. Route hydraulic hoses (1) from valves (2), on center
brace bar, under manual pak bracket (3), under front
of hitch turnbuckle (4) along all hose clamp blocks
and through spring hose holder loop (5) to front of
hitch (6) as shown. Secure hoses with hose clamps
(7), 516 hex bolts and 516 lock washers.
35. The light Harness will need routed with hydraulic
hoses along hitch. Be sure all bolts are tight.
U
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B
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2
5
7
3
10
9
8
4
3
1
11
6
Figure 9
Hitch
42388
5
11
2
2
5
7
6
1
4
3
Figure 10
Hose Routing Hitch
42945
1800-3000TM Table of Contents Index Assembly 11
11/18/2019 Table of Contents Index 586-536Q
Refer to Figure 11
36. If your machine is equipped with the hydraulic hitch
option, the hoses will be already attached to the
cylinder on the hitch and the lock valve. It will need
to be attached to the center frame brace bar the
same way as the turnbuckle hitch option.
Wing & Brace Bar
Refer to Figure 12
The wings (3) will come partially pre-assembled.
Models 1800-2400 will be shipped with wings (3)
attached in folded position but will need wing braces
(1) attached as shown. Un-fold wings before
attaching wing braces. On models 3000, place wing
frame assemblies (3) on stands next to center frame.
37. Attach wing brace (1) to front of wing frame with 34 x
2 Gr. 5 hex bolts (2), 34 lock washers and 34 nuts.
38. Remove wing hinge pins (4) from center frame hinge
(5). Attach wing frame assemblies (3) to center
frame (5) with the wing hinge pins (4), 114 flat
washers (6) (rear side of wing hinge tubes only, do
not use on wing brace bar) and 1 top lock nuts.
39. Do not hook up rod end of fold cylinder (7) until
system is purged of air. See “Purging Hydraulic
System 3000” on page 13.
40. Bolt may be tightened to specs, See “Torque Values
Chart” on page 29.
Figure 11
Hydraulic Hitch Adjustment
43968
5
6
3
7
6
2
1
4
Figure 12
Wing & Brace Bar
42390
11/18/2019 Table of Contents Index 586-536Q
1800-3000TM Table of Contents Index Assembly 12
3000 Hydraulic Wing Lift & Gangs
Refer to 13
The hydraulic hoses are fastened to correct center
frame cylinders, valves and double block tees. The
hoses will need unrolled and routed to wings. The
hose ends and fittings on cylinders will also have
color coded plastic ties to help get the hoses hooked
up correctly as it is very important to get them
hooked up correctly or hydraulic system will not
function properly. Be sure hose ends and fittings are
clean before assembling hoses. Be sure 196-430D
orifice is installed on rod end outside gang cylinder
between cylinder port and 811-063C elbow.
41. Attach hoses to cylinders on wings as shown, See
“Hydraulic Lift Layout (S/N GP-C6545H+)” on
page 32 See “3000TM Hydraulic Gang Angle
Layout (S/N GP-C6545H+)” on page 41.
Do not over tighten hoses as this could cause
damage to valves, See “Hydraulic Connector ID”
on page 31
42. Fasten hoses to wings with bolts and clamps
(provided). Attach hose wraps on hoses to prevent
hoses from dragging or getting pinched.
43. Also see Hydraulic Layouts in “Appendix Section” for
all hose routing.
Attach Hose Clamps and Hose Wraps
Refer to Figure 13
44. When all the hoses are hooked up and tightened
properly, put hose clamps on hoses as shown.
45. Install hose wraps on hoses as needed.
Be sure and get hoses and light wiring harness
fastened properly so they do not drag. Check to be
sure there is enough slack in hinge area when folding
machine the first time.
Hydraulic Hose Hookup
46. Great Plains hydraulic hoses are color coded to help
you hookup hoses to your tractor outlets. Hoses that
go to the same remote valve are marked with the
same color.
Color Hydraulic Function
Black Lift (2 hoses)
Green Fold (2 hoses)
Red Gang Adjustment (2 hoses)
Yel low Hydraulic Reel Att. (2 hoses) (Optional)
Figure 13
Hose Clamp Assembly
41583
High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Use
paper or cardboard, NOT BODY PARTS, to check for leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems. Escaping fluid under pressure
can have sufficient pressure to penetrate the skin causing
serious injury. If an accident occurs, seek immediate medical
assistance from a physician familiar with this type of injury.
Only trained personnel should work on system hydraulics.
1800-3000TM Table of Contents Index Assembly 13
11/18/2019 Table of Contents Index 586-536Q
Refer to Figure 14
Hose Handles
47. To distinguish hoses on the same hydraulic circuit,
refer to hose handles. The hose under an extended-
cylinder symbol feeds a cylinder base end. The hose
under a retracted-cylinder symbol feeds a cylinder
rod end.
48. Once all hoses are tightened, hook hoses to tractor.
Purging Hydraulic System 3000
Be sure to remove the cylinder retainers from the lift
cylinders before purging air from hoses.
Refer to Figure 15
49. Charge the lift system first. Extend the lift
cylinders (1) (black handles) until the center section
is fully raised. Remove the cylinder transport locks
(2) and store on lift straps (3). Raise and lower the lift
system several times to purge air from system.
Retract and extend the gang system (4) (Red
Handles) several times to purge air from system.
Watch for leaks and re-tighten fittings if necessary.
50. You may now charge the fold system. Before
charging the fold cylinders (5), make sure the rod
end of the cylinders (are un-bolted or un-pinned and
block is placed under cylinders as shown, so that
when the rod is extended, it will clear the wing fold
brackets. Extend the fold cylinders (5) (green ends)
completely and then close them. Extend and retract
the cylinders several times to purge air from the
system.
51. Now the rod end of fold cylinders (5) may be hooked
up to wing with the 1 x 318 usable pin (6), 1.5 x 1.0
x.075 machine washer and 316 x 2 cotter pin. Bend
cotter pin over to secure.
Figure 14
Hose Handles
41552
2
1
4
2
3
5
6
Figure 15
Purging Hyd. System 3000
42278
11/18/2019 Table of Contents Index 586-536Q
1800-3000TM Table of Contents Index Assembly 14
Depth Stop & Angle Gauge
Refer to Figure 16
See machine layout drawings in Appendix for proper gang gauge placement for each model.
52. Slide depth stop tube (1) from rear of machine under left wing stop through square hole on depth control bracket
on center wing brace. Align rear holes over lever on torque tube, secure with 12 x 3 hex bolt (2), 12 top lock nut.
53. Fasten depth stop assembly (3) on top of depth stop tube with 12 x 212 hex bolts (4), 12 lock washers and nuts.
54. Attach angle gauge bracket assembly (5) to front of center frame with 12 x 3132 x 6 u-bolts (6), 12 lock washers
and 12 nuts.
55. Attach gauge link (7) to ear on front of center frame and gauge bracket assembly (5), secure with 38 x 114 hex
bolts (8) and 38 top lock nuts.
1800-3000TM Table of Contents Index Assembly 15
11/18/2019 Table of Contents Index 586-536Q
56. Bolt may be tightened to specs, See “Torque Values Chart” on page 29.
U
D
F
B
L
R
2
1
3
4
56
8
7
Figure 16
Depth Stop & Angle Gauge
42414
11/18/2019 Table of Contents Index 586-536Q
1800-3000TM Table of Contents Index Assembly 16
Lights & SMV
Refer to Figure 17
See layout drawings in Appendix for proper light
bracket placement as all four brackets are different. If
machine is equipped with a rear attachment the rear
light brackets will need to be mounted to the rear
tube of the center drag frame. The SMV sign will be
shipped in a bag and will need installed on the rear of
the machine.
57. Remove u-bolts from light brackets. Install the light
brackets (1) and (2) with the 12 x 3132 x 6 u-bolts (3),
12 lock washers and 12 nuts.
58. Attach the SMV sign (4) to the rear of the smv
bracket (5) with 14 x 34 pan head screws (6), 14 lock
washers and 14 nuts.
59. Tighten all bolts to specs, See “Torque Values
Chart” on page 29.
Rear Lights
Refer to Figure 18
See layout drawings in Appendix for proper light
bracket placement. If machine is not equipped with a
rear attachment the rear light brackets will need to be
mounted to the rear plate of the center frame with the
34 x 2 bolts (3).
60. Remove bolts from light brackets. Install the LH (1)
and RH (2) light brackets to plates of center drag
frame (4) with the 34 x 2 bolts (3), 34 lock washers
and 34 nuts.
61. Tighten all bolts to specs, See “Torque Values
Chart” on page 29.
2
34
6
5
7
1
Figure 17
Lights & SMV
43114
7
2
1
3
4
Figure 18
Rear Lights
43115

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