
Table of Contents
PNEG-4342 40-Series 42' Diameter Bin 3
Contents
Chapter 1 Safety ..................................................................................................................................................... 5
Safety Guidelines .................................................................................................................................. 5
Cautionary Symbols Definitions ............................................................................................................ 6
Safety Cautions ..................................................................................................................................... 7
Safety Sign-Off Sheet ......................................................................................................................... 11
Chapter 2 Decals .................................................................................................................................................. 12
Chapter 3 General Overview ............................................................................................................................... 14
General Information ............................................................................................................................ 14
Tools Required for Construction ......................................................................................................... 14
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction ....................................... 15
Overview for a Typical Bin Installation ................................................................................................ 15
Guidelines for Construction Procedures and Lifting Jack Usage ........................................................ 16
Instructions for Stirring Devices .......................................................................................................... 17
Guidelines for Placement of the Decal Sidewall Sheet ....................................................................... 18
Anchor Bolt Detail ............................................................................................................................... 19
Anchor Bolt Charts .............................................................................................................................. 20
Chapter 4 Hardware Requirements .................................................................................................................... 21
Bolt and Nut Pairings .......................................................................................................................... 21
Hardware for Sidewall Sheets on 4" Corrugation Bins ........................................................................ 21
Bolt Torque Specifications .................................................................................................................. 22
Identifying Bolt Grades ........................................................................................................................ 22
Bolt Identification ................................................................................................................................. 23
Color Chart for Bin Hardware Bucket Lids .......................................................................................... 26
Chapter 5 Assembling Sidewall Sheets ............................................................................................................. 27
Guidelines for Constructing Sidewall Sheets ...................................................................................... 27
Color Codes for Sidewall Gauge Identification .................................................................................... 27
Orientation Detail for Top Sidewall Sheets ......................................................................................... 28
Caulking and Bolting Detail for Standard Sidewall Sheets .................................................................. 29
Chapter 6 Base Angle Installation ...................................................................................................................... 31
Installing the Base Angle ..................................................................................................................... 31
Installing the Base Angle Shims .......................................................................................................... 33
Anchor Bolt Washer Installation .......................................................................................................... 34
Chapter 7 Stiffeners ............................................................................................................................................. 35
Stiffener Starting Location ................................................................................................................... 35
Stiffener Splice Location ..................................................................................................................... 36
Stiffener Part Number Description ...................................................................................................... 37
Color Codes for Stiffener Gauge Identification .................................................................................... 37
Standard Stiffeners ............................................................................................................................. 38
Top Stiffeners ...................................................................................................................................... 39
Stiffeners Splice .................................................................................................................................. 40
Base Stiffeners .................................................................................................................................... 41
Base Boots .......................................................................................................................................... 42
1 Ring Top Stiffener (16 Gauge) to a 1 Ring Stiffener (15-16 Gauge) ................................................ 42
1 Ring Top Stiffener (16 Gauge) to a 2 Ring Stiffener (15-16 Gauge) ................................................ 43
1 Ring Top Stiffener (16 Gauge) to a 2 Ring Stiffener (8-14 Gauge) .................................................. 43
1 Ring Stiffener (15-16 Gauge) to a 2 Ring Stiffener (15-16 Gauge) .................................................. 44
1 Ring Stiffener (15-16 Gauge) to a 2 Ring Stiffener (8-14 Gauge) .................................................... 44
2 Ring Stiffener (15-16 Gauge) to a 2 Ring Stiffener (8-14 Gauge) .................................................... 45
2 Ring Stiffener (15-16 Gauge) to a 2 Ring Stiffener (15-16 Gauge) .................................................. 45
2 Ring Stiffener (8-14 Gauge) to a 2 Ring Stiffener (8-14 Gauge) Connection ................................... 46
2 Ring Stiffener (8-14 Gauge) to a 2 Ring Stiffener (2-6 Gauge) Connection ..................................... 46