GSi 40 Series Instructions for use

30 Ft. and 33 Ft. Diameter Bins
(14 Rings and Taller)
Models:
40-SERIES 4.00'' CORRUGATION BINS
6000 LB. PEAK LOAD ROOF WITH 40-
SERIES STIFFENERS
Construction Manual
PNEG-4330
Version 2.0
Date: 10-24-18
PNEG-4330

All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
2PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

Contents
Chapter 1 Safety Precautions ....................................................................................................................7
Safety Guidelines for Bins............................................................................................................8
Cautionary Symbol Definitions......................................................................................................9
Safety Cautions.........................................................................................................................10
Safety Decals ...........................................................................................................................15
Safety Sign-off Sheet.................................................................................................................17
Chapter 2 General Overview....................................................................................................................19
General Information...................................................................................................................19
Tools Required for Construction..................................................................................................19
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction.....................................20
Overview for a Typical Bin Installation .........................................................................................20
Guidelines for Construction Procedures and Lifting Jack Usage....................................................21
Instructions for Stirring Devices ..................................................................................................22
Guidelines for Placement of the Decal Sidewall Sheet..................................................................23
Chapter 3 Foundations ............................................................................................................................25
Foundation Recommendations...................................................................................................25
Selecting the Proper Site Location..............................................................................................25
Scribe the Diameter...................................................................................................................26
Foundation Forms .....................................................................................................................27
Preparing the Foundation Forms ................................................................................................27
Placing the Reinforcement .........................................................................................................28
Anchor Bolt Detail .....................................................................................................................28
Anchor Bolt Charts ....................................................................................................................29
Placement of the Vane Axial Fan Foundation...............................................................................31
Placement of the Centrifugal Fan Foundation ..............................................................................32
Floating Monolithic Foundations for Bins (with up to 5 Rings)........................................................34
Frost Free Foundation Recommendations...................................................................................35
Inverted “T” Foundation (3000 PSF Soil Bearing Capacity) ...........................................................37
Chapter 4 Hardware requirements...........................................................................................................39
Bolt and Nut Pairings.................................................................................................................39
Hardware for Sidewall Sheets on 4 in. Corrugation Bins ...............................................................40
Bolt Torque Specifications..........................................................................................................40
Identifying Bolt Grades ..............................................................................................................41
Bolt Identification.......................................................................................................................42
Bolt S-10260.............................................................................................................................42
Bolt S-7483...............................................................................................................................42
Bolt S-7485...............................................................................................................................43
Bolt S-7487...............................................................................................................................43
Bolt S-7488...............................................................................................................................43
Bolt S-10261.............................................................................................................................44
Color Chart for Bin Hardware Bucket Lids ...................................................................................44
Chapter 5 Assembling Sidewall Sheets ...................................................................................................45
Guidelines for Constructing Sidewall Sheets ...............................................................................45
Color Codes for Sidewall Gauge Identification .............................................................................45
Gauge Sheet ............................................................................................................................46
Orientation Detail for Top Sidewall Sheets ...................................................................................48
Caulking and Bolting Detail for Standard Sidewall Sheets.............................................................49
Chapter 6 Base Angle Installation ...........................................................................................................51
Installing the Base Angle............................................................................................................51
Installing the Base Angle Shims .................................................................................................53
Anchor Bolt Washer Installation..................................................................................................54
Chapter 7 Stiffeners.................................................................................................................................55
Stiffener Starting Location..........................................................................................................56
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 3

Stiffener Splice Location ............................................................................................................57
Stiffener Part Number Description ..............................................................................................58
Color Codes for Stiffener Gauge Identification .............................................................................58
Standard Stiffeners....................................................................................................................59
Top Stiffeners............................................................................................................................60
Stiffeners Splice ........................................................................................................................61
Base Stiffeners .........................................................................................................................62
Base Boots ...............................................................................................................................63
One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (15–16 Ga) ..............................................64
One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (15–16 Ga) ..............................................64
One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8–14 Ga) ................................................65
One-Ring Stiffener (15–16 Ga) to a Two-Ring Stiffener (15–16 Ga)...............................................65
One-Ring Stiffener (15–16 Ga) to a Two-Ring Stiffener (8–14 Ga).................................................66
Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (8–14 Ga)..................................................66
Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (15–16 Ga)................................................67
Two-Ring Stiffener (8–14 Ga) to a Two-Ring Stiffener (8–14 Ga) Connection .................................67
Two-Ring Stiffener (8–14 Ga) to a Two-Ring Stiffener (2–6 Ga) Connection ...................................68
Two-Ring Stiffener (8–14 Ga) to a Base Stiffener (8 Ga)...............................................................68
Two-Ring Stiffener (8–14 Ga) to a Base Stiffener (10–16 Ga) Connection......................................69
Two-Ring Stiffener (2–6 Ga) to a Base Stiffener (2–6 Ga) .............................................................69
Two-Ring Stiffener (15–16 Ga) to a Base Stiffener (10–16 Ga)......................................................70
Two-Ring Stiffener (2–6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10–12 Ga)...................70
Laminated Stiffeners (2 Ga) with Inserts (10–12 Ga) ....................................................................71
Laminated Stiffener (2 Ga) with an Insert (10–12 Ga) to a Laminated Base Stiffener (2 Ga) with
a Base Insert (2–12 Ga).................................................................................................71
Base Stiffener (10–16 Ga) to a Base Boot ...................................................................................72
Base Stiffener (2+12 Ga – 8 Ga) to a Base Boot ..........................................................................72
Laminated Base Stiffener (2 Ga) with Insert (2+12 to 2+10 Ga) to a Base Boot ..............................73
Standard Stiffener to a 12–Bolt Pattern Laminated Stiffener with Insert..........................................73
12–Bolt Pattern Laminated Stiffeners with Insert..........................................................................74
12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base
Boot .............................................................................................................................75
12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base
Boot .............................................................................................................................76
Chapter 8 Door Assembly........................................................................................................................77
Door Assembly General Information ...........................................................................................78
Installing the Door Weldment .....................................................................................................79
Installing the Bearing Pins..........................................................................................................82
Installing the Latch Bar Holders ..................................................................................................83
Assembling the Top and Bottom Inner Doors ...............................................................................84
Installing the Inside Door Panels.................................................................................................85
Assembling the Outer Door ........................................................................................................86
Installing the Outer Door ............................................................................................................87
Options for Two Ring Door - Bin Step..........................................................................................92
Chapter 9 Roof Assembly........................................................................................................................93
Roof Assembly Instructions........................................................................................................93
Assembling Center Collar ..........................................................................................................94
Intermediate Center Collar (For 33 ft Diameter Bins) ....................................................................95
Roof Flashing ...........................................................................................................................96
Roof Panel Instructions..............................................................................................................98
Roof Ring Locations ................................................................................................................103
Installing a Roof Ring...............................................................................................................104
Chapter 10 Accessories ..........................................................................................................................107
Ladder Section Assembly ........................................................................................................ 108
Inside Ladder Placement .........................................................................................................109
Installing the Inside Ladder Bottom Bracket............................................................................... 112
4PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

Guidelines for Installing a Sidedraw System .............................................................................. 113
Locating the Chutes................................................................................................................. 115
Locating Discharge Opening .................................................................................................... 116
Sidewall Overlap ..................................................................................................................... 117
Caulking ................................................................................................................................. 118
Temperature Cable Support Package Instructions for Eave Heights Greater than 40 ft. - 5 in.
(12.32 m) (Optional) .................................................................................................... 119
Assembling Weather Cover for Roller Valve .............................................................................. 123
Transition Assembly ................................................................................................................124
Seal Kit (Optional) ...................................................................................................................126
GSI Group, LLC Limited Warranty ......................................................................................... 127
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 5

NOTES
6PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

1Safety Precautions
Topics Covered in this Chapter
▪ Safety Guidelines for Bins
▪ Cautionary Symbol Definitions
▪ Safety Cautions
▪ Safety Decals
▪ Safety Sign-off Sheet
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 7

Chapter 1: Safety Precautions
Safety Guidelines for Bins
Safety guidelines must be followed at all times. This manual is written to help you understand safe operat-
ing procedures and problems that can be encountered by the operator and other personnel when using
this equipment. Save these safety guidelines for future reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which should be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bun-
dles is by laying them horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored
on edge must be secured so that they cannot fall over and cause injury. Use care when handling and
moving sidewall bundles.
CAUTION
This product has sharp edges, which may cause serious injury. To avoid injury,
handle sharp edges with caution and always use proper protective clothing and
equipment.
ST-0035
8PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 9

Chapter 1: Safety Precautions
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
Follow Safety Instructions
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
ST-0002–1
10 PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep
area clean and dry.
• Never service equipment while it is operating. Keep hands,
feet, and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace
worn or broken parts immediately.
ST-0003–1
Do Not Enter Bin
• Rotating flighting will kill or dismember.
• Flowing material will trap and suffocate.
• Crusted material will collapse and suffocate.
— If you must enter the bin:
1. Shut off and lock out all power sources.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
ST-0061–1
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 11

Chapter 1: Safety Precautions
Unload the Bin Correctly
• Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
• Side floor outlets to be used ONLY when above condition
is satisfied.
• Lock all side floor outlets to avoid accidental premature
use.
• See manufacturers instructions for proper use of factory
supplied sidedraw (wall) discharge systems.
ST-0060–1
Prevent Roof Damage Due to Vacuum Pressure
• Roof damage can result from excessive vacuum or internal
pressure from fans or other air moving systems. The manu-
facturer does not warrant this type of roof damage.
• Adequate ventilation or “makeup air” devices must be pro-
vided for all powered air handling systems.
• The manufacturer does not recommend the use of down-
ward flow systems (suction).
• Severe roof damage can result from any blockage of air
passages.
• Operating fans during high humidity or cold weather condi-
tions can cause air exhaust or intake ports to freeze.
ST-0028–2
Sharp Edge Hazard
• This product has sharp edges, which can cause serious
injury.
• To avoid injury, handle sharp edges with caution and always
use proper protective clothing and equipment.
ST-0036–2
12 PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Rotating Auger Hazard
• Keep clear of rotating augers and
moving parts.
• Do not remove or modify guards or
covers.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
• Failure to follow these precautions will
result in serious injury or death.
ST-0037–1
Stay Clear of Hoisted Equipment
• Always use proper lifting or hoisting equipment when assem-
bling or disassembling equipment
• Do not walk or stand under hoisted equipment.
• Always use sturdy and stable supports when needed for
installation. Not following these safety precautions creates
the risk of falling equipment, which can crush personnel and
cause serious injury or death.
ST-0047–1
Do Not Overfill the Bin
• Do not overfill bin. Stored grain must be no higher than the
roof eaves at the outer edge.
• Filling the bin above this point creates excessive internal
pressure and can cause swelling and eventual roof failure.
The over filling of a bin can also cause the blockage of roof
vents and eaves, which will lead to a build-up of air pres-
sure causing roof damage.
ST-0050–1
Install and Operate Equipment Properly
• This product is intended for the use of grain storage only.
Any other use is a misuse of the product.
ST-0057–1
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 13

Chapter 1: Safety Precautions
Store Bin Sheets Properly
• Sidewall bundles or sheets must be stored in a safe manner.
The safest method of storing sidewall bundles is by laying
them horizontally with the arch of the sheet upward, like a
dome.
• Sidewall sheets stored on edge must be secured so that they
cannot fall over and cause injury.
• Use care when handling and moving sidewall bundles.
ST-0058–1
14 PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois Street
Assumption, IL 62510
Phone: [phone]
Location Decal No. Decal Description
Located next to
aeration system. DC-995 Caution Vacuum Pressure
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 15

Chapter 1: Safety Precautions
Location Decal No. Decal Description
On bin door
covers DC-GBC-1A Danger Keep Clear of
Augers
On bin door
covers DC-GBC-2A Warning Unload Instructions
16 PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

Chapter 1: Safety Precautions
Safety Sign-off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 17

NOTES
18 PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins

2General Overview
Topics Covered in this Chapter
▪ General Information
▪ Tools Required for Construction
▪ Guidelines for Proper Storage of Grain Bin Materials Prior to Construction
▪ Overview for a Typical Bin Installation
▪ Guidelines for Construction Procedures and Lifting Jack Usage
▪ Instructions for Stirring Devices
▪ Guidelines for Placement of the Decal Sidewall Sheet
General Information
General information, overview and instructions needed before performing work.
Read this manual carefully. This manual will provide instructions on building the sidewall and stiffeners.
You will also need to consult other instructions in building the bin.
These include, but may not be limited to:
• A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact
GSI.
• Roof instructions must be followed. Roof instructions are included in this manual.
• Ladders, roof stairs, roof handrails and other products are covered by separate instruction manuals.
Consult the appropriate accessory manual. Inside ladder instructions are included in this manual.
• Aeration systems and transitions are to be installed according to the instructions provided with the
system or transition.
• It is critical that the anchor bolts are installed and spaced correctly.
Tools Required for Construction
General tools needed to perform this construction:
• Combination wrench set 7/16 in. to 1 in.
• Alignment punches 12 in. long
• 1/2 in. Drive socket set and ratchet
• Nail aprons or tool pouches to hold supplies
• Gloves for hand protection
• Tape measure
• 1/2 in. Drive electric or pneumatic torque gun with variable impact capabilities
• 1/2 in. Drive impact socket set
PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins 19

Chapter 2: General Overview
• Lifting jacks
• Center pole roof support
• Step ladders
• Large C-clamp or welding V-grip for clamping
NOTE: Quantities required will depend on the number of workers and size of the bin.
Guidelines for Proper Storage of Grain Bin Materials Prior to
Construction
Storage of the build materials prior to construction is important. Do not to allow moisture to remain
between sheets or panels.
Wet storage stain (rust) will develop when closely packed bundles of galvanized material, such as
sidewall and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any
moisture. If moisture is present, it must not be allowed to remain between the sheets. Separate the
sheets or panels immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.
Overview for a Typical Bin Installation
These are the typical steps one would perform when constructing a grain bin. Procedures may vary
depending on site requirements.
Pre-Assembly Activities
• Sorting and grouping parts.
Assembly
• For 30 ft and 33 ft bins, build 2 rings of sidewall sheets for even ringed bins or one ring for odd
ringed bins, making sure to caulk all seams.
• Install wind ring to help support the rings.
• Install the center collar tower support in the center of the bin.
• Install eave clips and intermediate eave angles to the sidewall sheets. (Note how these are aligned.)
• Install roof panels.
• Install roof flashing.
• Install peak cap.
20 PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins