GSi PNEG-1094 User manual

FARM GRAIN BIN
4.00" CORRUGATION
PNEG-1094
Owner's Manual
PNEG-1094
Date: 2-27-2006

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PNEG-1094 Farm Grain Bin - 4" Corrugation
SafetyGuidelines...........................................................................4
Introduction.....................................................................................13
Binswith StirringDevices...............................................................14
Foundations
FoundationRecommendation...................................................15
FoundationForms ....................................................................16
Reinforcement ..........................................................................17
VanAxial Fan Pad ....................................................................18
CentrifugalFan Pad..................................................................19
AnchorBoltPlacement .............................................................20
OutsideBinHold Down Charts..................................................21
ReinforcementBar Properties ..................................................22
Floating Monolithic Pad for Bins w/ Up to 5 Rings .....................23
FrostFree Foundation ..............................................................24
Location ofAccessories.................................................................27
Sidewall Sheet Installation
SidewallErection......................................................................28
DoorPlacement........................................................................29
CaulkingSeams .......................................................................30
Hardware .......................................................................................31
Lifting Jack.....................................................................................33
SidewallGauge..............................................................................34
LadderInstallation ..........................................................................38
PlatformAssembly .........................................................................40
Safety Cage...................................................................................42
24" Bell Section .............................................................................44
TwoRingDoor ...............................................................................45
HeavyTwoRingDoor.....................................................................48
OptionsforTwoRingDoor .............................................................50
RoundAccess Door .......................................................................51
OutsideHold Down Details ............................................................52
BaseAngle ....................................................................................53
Warranty-(InsideBackCover)
Table of Contents
Allinformation,illustrations,photos, and specificationsinthismanualare
basedonthe latest informationavailableat the timeofpublication. The
rightisreserved to makechanges at anytimewithout notice.

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Safety
PNEG-1094 Farm Grain Bin - 4" Corrugation
Safety Sign-Off Sheet
DATE EMPLOYER'S SIGNATURE EMPLOYEE'S SIGNATURE
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It is necessary for the employer to train the employee in the safe operating and safety procedures for this
equipment. We included this sign-off sheet for your convenience and personal record keeping. All
unqualified persons are to stay out of the work area at all times. A person who has not read this manual
and does not understands all operating and safety instructions is not qualified to operate this equipment.

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Safety
PNEG-1094 Farm Grain Bin - 4" Corrugation
Thismanualcontainsinformationthatisimportantforyou,theowner/operator,toknowandunder-
stand.This information relatestoprotecting personal safety and preventing
equipment problems.Itis the responsibility oftheowner/operatortoinformanyone
operatingorworking in theareaof this equipmentof these safety guidelines.Tohelpyou
recognizethisinformation, we use thesymbolsthatare defined below.
Pleasereadthe manual andpayattention to thesesections.Failure to readthismanual
andit’ssafety instructions isa misuse oftheequipment and mayleadto serious injuryordeath.
SAFETY GUIDELINES
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE indicates information about the equipment that you
should pay special attention to.

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Safety
PNEG-1094 Farm Grain Bin - 4" Corrugation
General Safety Statement
Our principal concern is your safety and the safety of others associated with grain handling
equipment. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and
precautions exist and inform all personnel associated with the equipment or in the area.
Safety precautions may be required from the personnel.Avoid any alterations to the equip-
ment. Such alterations may produce a very dangerous situation, where serious injury or
death may occur.
You should consider the location of the bin site relative to power line locations or electrical
transmission equipment. We recommend you contact your local power company to review
your installation plan or for information concerning required equipment clearance. Clearance
of portable equipment that may be taken to the bin site should be reviewed and considered
as well.Any electrical control equipment in contact with the bin should be properly grounded
and installed in accordance with National Electric Code provisions and other local or national
codes.
This product is intended for the use of grain storage only.Any other use is a misuse of the
product!
This product has sharp edges! These sharp edges may cause serious injury. To
avoid injury, handle sharp edges with caution and use proper protective clothing
and equipment at all times.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing
sidewall bundles is laying horizontally with the arch of the sheet upward or over like a dome.
Sidewall sheets stored on edge must be secured in a way that they cannot fall over and
cause injury. Care should be taken in the handling and movement of sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual
must be delivered with equipment to its owner. Failure to read this manual and its safety
instructions is a misuse of the equipment.

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Safety
PNEG-1094 Farm Grain Bin - 4" Corrugation
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual
and on your machine safety signs. Keep signs in
good condition. Replace missing or damaged
safety signs. Be sure new equipment compo-
nents and repair parts include the current safety
signs. Replacement safety signs are available
from the manufacturer.
Learn how to operate the machine and how to
use controls properly. Do not let anyone operate
without instruction.
Keep your machinery in proper working condi-
tion. Unauthorized modifications to the machine
may impair the function and/or safety and affect
machine life.
If you do not understand any part of this manual
and need assistance, contact your dealer.
PRACTICE SAFE MAINTENANCE
Understand service procedures before doing
work. Keep area clean and dry.
Never lubricate, service, or adjust machine while
it is in operation. Keep hands, feet, and clothing
from all rotating parts.
Keep all parts in good condition and properly
installed. Fix damage immediately. Replace
worn or broken parts. Remove any build up of
grease, oil, or debris.

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Safety
PNEG-1094 Farm Grain Bin - 4" Corrugation
PREPARE FOR EMERGENCIES
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambu-
lance service, hospital, and fire department near
yourtelephone.
WEAR PROTECTIVE CLOTHING
Wear close fitting clothing and safety equipment
appropriate to the job.
Safety glasses should be worn at all times to
protect eyes from debris.
Wear gloves to protect your hands from sharp
edges on plastic or steel parts.
A respirator may be needed to help prevent
breathing potentially toxic fumes and dust.
Wear hard hat and steel toe boots to help
protect your head and toes from falling debris.
Eye Protection
Gloves
Steel Toe
Boots
Respirator
Hard Hat

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Safety
PNEG-1094 Farm Grain Bin - 4" Corrugation
THEMANUFACTURERDOESNOTWARRANTANYROOFDAMAGE CAUSED
BYEXCESSIVEVACUUMORINTERNALPRESSUREFROMFANSOROTHER
AIRMOVINGSYSTEMS.ADEQUATEVENTILATIONAND/OR"MAKEUPAIR"
DEVICES SHOULD BE PROVIDED FOR ALL POWERED AIR HANDLING
SYSTEMS. THE MANUFACTURER DOES NOT RECOMMEND THE USE OF
DOWNWARD FLOW SYSTEMS (SUCTION). SEVERE ROOF DAMAGE CAN
RESULT FROM ANY BLOCKAGE OF AIR PASSAGES. RUNNING FANS
DURING HIGH HUMIDITY/COLD WEATHER CONDITIONS CAN CAUSEAIR
EXHAUST OR INTAKE PORTS TO FREEZE.
CAUTION!

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Safety
PNEG-1094 Farm Grain Bin - 4" Corrugation
ATTENTION: The decal shown below should be present on the inside of the outside door cover of
the two ring, 24" porthole door cover and roof manway cover. If a decal has been damaged or is
missing in any of these locations contact the manufacturer for a free replacement decal.
DECALS
P.O. Box 20
1004EASTILLINOISSTREET
ASSUMPTION,IL.62510-00020
(217)-226-4421

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Safety
PNEG-1094 Farm Grain Bin - 4" Corrugation
ATTENTION: The decal shown below should be present on the outside of the outside door cover of
the two ring, 24" porthole door cover and roof manway cover. If a decal has been damaged or is
missing in any of these locations contact the manufacturer for a free replacement decal.
DECALS
P.O. Box 20
1004EASTILLINOISSTREET
ASSUMPTION,IL.62510-00020
(217)-226-4421

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Introduction
PNEG-1094 Farm Grain Bin - 4" Corrugation
Properly Store Grain Bin/Silo
Materials Prior to Construction to
Prevent Wet Storage Stain:
Wet storage stain (rust) will develop when closely packed bundles of galvanized material
such as sidewall and roof sheets have moisture present from any source. Roof and sidewall
bundles should be inspected on arrival for the presence of moisture. If moisture is present,
moisture must not be permitted to remain between the sheets. In the case of moisture
presence, sheets or panels should be separated immediately, wiped down, dried and
sprayed with a light oil or diesel fuel.
Where possible, sidewall bundles, roof sheets and other closely packed materials should be
stored in a dry, climate controlled building. Storage inside a dry building should be done if at
all possible. Where outdoor storage is unavoidable, the materials should be raised out of
contact from the ground or vegetation. Stacking and spacing materials should not be
corrosive or wet. Materials must be protected from the weather. Weather protection that
permits more air movement around the bundles is best.
The storage method of the roof bundles and sidewall sheets may also help minimize
moisture presence. Roof bundles should be stored inclined. The bundles should be stored
and secured in a safe & stable manner. Turning the sidewall bundles over and storing with
the center of the dome “up” like a arch is an option. Sidewall bundles may be stored on
edge, however these bundles should be secured in such as way as they cannot fall
over and cause injury.
Should “white rust” or “wet storage stain” occur, contact the manufacturer immediately
concerning methods to minimize the adverse effect upon the galvanized coating.

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Introduction
PNEG-1094 Farm Grain Bin - 4" Corrugation
READTHISMANUALcarefully to learnhowto
properly use and install equipment. Failure to do
so could result in personal injury or equipment
damage.
INSPECT the shipment immediately upon arrival.
The Customer is responsible for ensuring that all
quantities are correct. Report any damage or
shortages by recording a detailed description on
the Bill of Lading to justify the Customer’s claim
from the Transport Firm. Our responsibility for
damage to the equipment ends with acceptance
by the delivering carrier. Save all paperwork and
documentation furnished with any of the equip-
ment/components.
THISMANUALSHOULDBE CONSIDERED a
permanent part of your equipment and should be
easily accessible when needed.
Introduction
WARRANTY is provided as part of the company’s
support program for customers who use and
maintain their equipment as described in the
manual. The warranty is explained on the warranty
page located on the inside back cover of this
manual.
This warranty provides you the assurance that the
company will back its products where defects
appear within the warranty period. In some cir-
cumstances, the company also provides field
improvements, often without charge to the cus-
tomer, even if the product is out of warranty.
Should the equipment be abused, or modified to
change its performance beyond the factory speci-
fications, the warranty will become void and field
improvements may be denied.

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Stirring Devices
PNEG-1094 Farm Grain Bin - 4" Corrugation
Selecting the
Appropriate
"Series" Grain Bin
Grain storage tanks are offered
in more than one structural
series for specific uses. In order
to maintain the warranty, the
appropriate "series" grain bin
must be used. Consult the sales
catalog or contact the Engineer-
ing Department for current
recommendations. Especially
note that use of any stirring
device with 3 or more vertical
screws may require a heavier
than "standard" series bin. Any
recirculating device or systems
should be used in the "recircu-
lating" series bins. Recirculating
devices include products such
as the Grain Flow, Foreway,
Shivers units, or similar devices.
1. Read owner's manual for
your stirring device and
follow all instructions set
forth by the manufacturer.
2. IMPORTANT: Install the
switch for your stirring
device near the roof
manway opening so that
the unit can be observed
while stirring.
3. Make sure there are no
obstructions (such as pro-
truding ladders).
4. Run the unit one complete
revolution after about 3 ft.
of grain has been put into
the bin, to see that the unit
is operating correctly.
5. Operate the stirring device
continuously while filling
and drying to avoid com-
pacted grain around the
vertical screws.
6. If it becomes necessary to
stop the stirring device with
laterally moving screws,
attempt to stop it with the
vertical screws nearest to
the center of the bin (away
from the side wall). Should
a device stop or stall for any
BINS WITH STIRRING
DEVICES
reason and remain inopera-
tive for any length of time,
the auger carriage should be
supported to the grain
surface before restarting.
The vertical auger should be
turned by hand (with a pipe
wrench) before the power is
applied.
7. For best results, fill the bin
to one-half the final in-
tended depth. Dry grain to
16% and continue filling
(use filling rates specified by
stirring device manufac-
turer). If necessary to fill to
the top without stopping,
reduce the filling rate and
drying air temperature so
that the stirring rate can
keep up with the drying
rate.
8. Do not overfill bin. Filling
should be stopped at the
bottom of the top ring or
30" below the track.
9. The preceding steps are
general instructions which
apply to the major types of
stirring devices. Since there
are several different manu-
facturers, it is important that
you read your operator's
manual thoroughly for
specific instructions appli-
cable to your machine.
Additional loads on grain
bin sidewalls, roofs and
floors can be created by
stirring devices. If high-
moisture grain is loaded
too deep and too fast, any
bin wall can be overload-
ed. Observe the following
installation and operation
procedures if your bin is
to be equipped with a
stirring device.
General Instructions for
Stirring Devices

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Foundation Recommendation
PNEG-1094 Farm Grain Bin - 4" Corrugation
1. Having determined the
center of the site, drive a small
2 x 4 in the ground to mark the
center point of the foundation.
The top of the stake should be
the same height as the finished
foundation will be.
2. Using one large spike, nail a
straight 2 x 4 (approximately 2
ft. longer than the radius of the
bin) to the top of the center
spike. The swiveling 2 x 4 will
act as a compass, enabling you
to scribe the correct diameter of
your foundation and later
locate the anchor and stiffener
bolt locations. (Note: Making
the 2 x 4 two feet longer than
the radius allow the 2 x 4 to
also be used as a leveling
device and for pulling con-
crete).
FOUNDATION RECOMMENDATIONS
1. The selected site should be
level, firm, and free from under-
lying debris. The soil bearing
capacity should be equal or
greater than required by the
footing specifications.
Selecting the Proper
Site Location
Two Feet
Pointed Stake
FoundationLine
Spike
2 x 4 Center
Stake
Figure 1
FoundationRadius
Scribe the Diameter
2. The concrete foundation
surface must be level. If some
fill is required, it should be
watered and tamped thor-
oughly to prevent uneven
settling from the weight of the
bin.
3. Naturally, the site must allow
convenient access for easy
loading and unloading, plus
provide additional space for
future units.
4. Also consider the positioning
of handling equipment, avail-
ability of electricity, and the
placement of fans, heaters, and
gas tanks.
(See Figure 1.)(See Figure 1.)
(See Figure 1.)(See Figure 1.)
(See Figure 1.)
These foundation recommen-
dations are of a general nature.
Site conditions, system require-
ments, etc. may result in foun-
dation construction require-
ments not covered by this
manual.
Scribe the Diameter

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Foundation Recommendation
PNEG-1094 Farm Grain Bin - 4" Corrugation
FOUNDATION FORMS
1. Having scribed the diameter
of your foundation, proceed by
digging the foundation's foot-
ing. This consist of a large
circular trench dug inside the
foundation line, (Refer to
foundation charts on pages 18-
26).
2. Once the footing has been
dug, you are ready to build the
forms. It is important that your
forms be rigid enough to hold
its shape against the poured
concrete.
Preparing the Foun-
dation Forms
Carpenter's Level
FootingTrench
NOTE: All foundation specifi-
cations shall be construed as
recommendations only. Be-
cause of the many variable
conditions in actual installa-
tion, manufacturer assumes
no liability for results arising
from the use of such recom-
mendations.
3. Also, the foundation must be
flat. Sloped floors cannot be
used in drying bins. A
carpenter's level placed on top
of your compass 2 x 4 will
enable you to set the top of the
forms to match the top of the
center stake.
4. Check the form work with a
transit to insure a uniform
elevation for the entire founda-
tion. The foundation should be
level within 1/8" on non-stiff-
ened tanks and 1/4" on stiff-
ened tanks at bin wall perim-
eter. Stiffened tanks must be
shimmed level. Provisions for
unloading system trenches, air
ducts, etc. should be made as
required by the particular grain
system used.
There are two styles of founda-
tion forms commonly used for
unstiffened farm bins. The first
is the Circular Form shown in
Figure 2. The second style of
foundation is the Octagon
Form made of 2" x 8" boards set
into a square with the corners
blocked off to form an octagon.
(See Figure 3 on page 17.) This
eight sided form will approxi-
mate a circle and is easy to
construct.
Foundation Form
Options
Figure 2
CIRCULAR FORM

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Foundation Recommendation
PNEG-1094 Farm Grain Bin - 4" Corrugation
2 x 8 Forms 6 x 6 Wire Mesh
Foundation Line
Footing Trench
1. Once the forms and trench
have been prepared, begin the
placement of reinforcement
rods and mesh at various levels
in your foundation’s footing.
(See the appropriate charts and
drawings for your bin to deter-
mine requirements and posi-
tions of the reinforcement on
pages 18-26). Reinforcement
rods should be properly lapped
by wiring.
Placing the
Reinforcement
* All concrete to have a
minimum compressive strength of
3,000 psi @ 28 days.
2. Next, place a minimum of 2"
of compacted sand on the
inside section of the foundation
to provide a good base for the
concrete and protect against
rodents.
3. The sand should then be
covered with 4 mil polyethyl-
ene plastic which will act as a
moisture barrier.
OCTAGON FORM
Figure 3
4. Two layers of 6" x 6" wire
mesh should then be added
to the entire area of the
foundation slab or the entire
foundation for monolithic
systems to complete your
preparation of the bin’s
foundation.

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Foundation Recommendation
PNEG-1094 Farm Grain Bin - 4" Corrugation
TR-4734
A=20" for fans without heaters
A=44" for fans with heaters
TR-6918 & TR-6919
A=32" for fans without heaters
A=56" for fans with heaters
TR-7048
A=45" for fans without heaters
A=69" for fans with heaters
If a fan or fan and heater com-
bination is to be installed, refer
to Figure 4, below, to deter-
mine the concrete pad size.
1. The top of this pad should
be level with the top of the
bin’s foundation.
2. Recommended pad thick-
ness is 4" minimum.
Vane Axial Fan Pad
CENTERLINEOFBIN
13" "A"
26"
26"
FROM
SIDEWALL
BIN
WALL
PLACEMENT OF THE FAN PAD: TRANSITIONS,
FANS, & HEATERS ONLY
Figure 4
VANE AXIAL FAN PAD
Fan Pad and Fan must be
level and smooth for proper
operation. Vibration prob-
lems can result from im-
proper fan leveling.
3. Front of pad should be
perpendicular to bin wall.
4. Pad for heater not required,
but if it is to be added, pour the
pad to cover both locations.
For fans and transitions used in
aeration duct system applica-
tions, reference the transition
and aeration installation in-
structions.

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Foundation Recommendation
PNEG-1094 Farm Grain Bin - 4" Corrugation
Center Line of Bin
Bin Wall
TR-7049
A=45" without heater
A=78" with heater
B=13"
C=48"
D=52"
TR-6207
A=42" without heater
A=78" with heater
B=13"
C=48"
D=60"
TR-6958
A=55" without heater
A=85" with heater
B=13"
C=48"
D=60"
TR-6853 (double inlet)
A=54" without heater
A=88" with heater
B=28"
C=100"
D=60"
Dimension
from
Sidewall
"B"
"A"
"D"
"C"
Front of pad should be perpendicular to bin wall. Recommended
thickness for fan pad is 4" minimum. Surface of pad should be 2"
below the bin foundation. Pad for heater not required.
TR-4734
A=20" without heater
A=44" with heater
B=10"
C=40"
D=40"
TR-7048
A=45"
B=10"
C=40"
D=48"
TR-6918 & TR-6919
A=32" without heater
A=65" with heater
B=13"
C=48"
D=52"
Fan Pad and Fan must be
level and smooth for proper
operation. Vibration prob-
lems can result from im-
proper fan leveling.
CENTRIFUGAL FAN PAD
Figure 5
Center line of Bin
1. Fan pad should be poured 2"
below the top of bin founda-
tion for all centrifugal fans.
2. A pad for heaters is not required,
but is recommended
3. Recommended pad thickness is
four inches (4").
CENTRIFUGAL FAN PAD
PLACEMENT OF THE FAN PAD: TRANSITIONS,
FANS, & HEATERS ONLY
4. If a downwind heater pad is to be
installed, the pad width ("C") should
be 48" and extended toward the bin
by 33".
5. Fan discharge should be centered
on center line of bin.
6. The fan pad should be perpendi-
cular to bin wall.

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Anchor Bolt Placement
PNEG-1094 Farm Grain Bin - 4" Corrugation
NOTE: The top edge of slab
where the bin wall sets must be
held to within 1/8" of level.
ANCHOR BOLT
PLACEMENT
1. Having poured and leveled the concrete, use the
center stake and straight 2 x 4 again to find the bolt
circle radius for the outside hold down brackets.
2. Select a starting point and stretch a premeasured
chord ("E" Chord Distance in Figure 7) along the
imaginary circle formed by the bolt circle radius.
This will give you the bolt locations on the bolt
circle radius.
3. Take into consideration the placement of these
bolts so as not to interfere with the positions of bin
doors and transitions. (Refer to the following An-
chor Bolt Chart for necessary radii and chord
lengths.) Take your time and work carefully since
accuracy is important.
3"
12"
3"
B-5217 - 5/8"ANCHOR BOLT
ASSEMBLY
ANCHOR BOLT DETAIL (Typical)
Figure 6
Figure 7
F
E Chord
Distance
B
A
Single Hold Down
Double Hold Down
(Optional)