GSi PNEG-2105 User manual

PNEG-2105
30' Tower Dryer Ladder Installation
Assembly Instructions
PNEG-2105
Version: 1.0
Date: 07-21-16

2PNEG-2105 30' Tower Dryer Ladder Installation
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-2105 30' Tower Dryer Ladder Installation 3
Contents
Chapter 1 Introduction .......................................................................................................................................... 4
Chapter 2 Safety ..................................................................................................................................................... 5
Safety Guidelines .................................................................................................................................. 5
Cautionary Symbols Definitions ............................................................................................................ 6
Safety Cautions ..................................................................................................................................... 7
Safety Sign-Off Sheet ......................................................................................................................... 13
Chapter 3 Assembly Instructions ....................................................................................................................... 14
Ladder to Platform Mounting Details ................................................................................................... 14
Ladder Assembly ................................................................................................................................ 16
Ladder Splice Detail ............................................................................................................................ 19
Ladder Safety Cage Layout ................................................................................................................ 20
Ladder Safety Cage Sections ............................................................................................................. 21
Ladder Safety Bell Cage Section ........................................................................................................ 23
Chapter 4 Parts List ............................................................................................................................................. 25
30' Tower Dryer Ladder Parts (GT4-1598) .......................................................................................... 25
Chapter 5 Warranty .............................................................................................................................................. 29

4PNEG-2105 30' Tower Dryer Ladder Installation
1. Introduction
READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could
result in personal injury or equipment damage.
INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all
quantities are correct. The customer should report and note any damage or shortage on the bill of lading
to justify their claim to the transport company.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily
accessible when needed.
This warranty provides you the assurance that the company will back its products when defects appear
within the warranty period. In some circumstances, the company also provides field improvements, often
without charge to the customer, even if the product is out of warranty. Should the equipment be abused,
or modified to change its performance beyond the factory specifications, the warranty will become void
and field improvements may be denied.

PNEG-2105 30' Tower Dryer Ladder Installation 5
2. Safety
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Save these safety guidelines for future
reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations,whichmust be carefullyfollowedin all cases.Authorities having jurisdictionmust be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001-3

2. Safety
6PNEG-2105 30' Tower Dryer Ladder Installation
Cautionary Symbols Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
DANGER
WARNING
CAUTION
NOTICE
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005-2

2. Safety
PNEG-2105 30' Tower Dryer Ladder Installation 7
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Install and Operate Gas-Fired Equipment Properly
• Gas-fired equipment should be installed by a qualified pipe fitter and
must conform with local codes.
• For Canada: The equipment shall be installed in accordance with the
Natural Gas and Propane Installation Code, CSA B149.1, or the
Propane Storage and Handling Code, CSA B149.2, or applicable
provincial regulations, which should be carefully followed in all
cases. Authorities having jurisdiction should be consulted before
installations are made.
• For the United States: The equipment shall be installed in
accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54.
ST-0016-2
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep area
clean and dry.
• Never service equipment while it is operating. Keep hands, feet,
and clothing away from moving parts.
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
ST-0003-1

2. Safety
8PNEG-2105 30' Tower Dryer Ladder Installation
Follow Safety Instructions
• Warning: If the information in the manual is not followed exactly, a
fire or explosion can result, causing property damage, personal
injury or loss of life.
• Carefully read all safety messages in this manual and safety signs
on your machine. Keep signs in good condition. Replace missing or
damaged safety signs. Be sure new equipment components and
repair parts include the current safety signs. Replacement safety
signs are available from the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
• Retain these instructions for future reference.
ST-0025-3
For Your Safety
• If you smell gas:
- Do not try to light any appliance.
- Extinguish any open flames.
- Do not touch any electrical switch.
- Immediately call your gas supplier. Follow the gas supplier’s
instructions.
- If you cannot reach your gas supplier, call the fire department.
• The use and storage of gasoline and other flammable vapors and liquids
in open containers in the vicinity of this appliance is hazardous.
• Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing
this equipment. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
ST-0024-1
Fall Hazard
• Keep access door closed while on a platform to avoid falls.
• Always use proper personal protective equipment and proper
clothing when using equipment. Failure to follow safety
precautions can result in severe injury or death.
ST-0042-2

2. Safety
PNEG-2105 30' Tower Dryer Ladder Installation 9
Maintain Equipment and Work Area
• Understand service procedures before doing work.
• Keep area clean and dry.
• Do not service equipment while it is operating. Disconnect and
lock-out power and fuel supply before entering equipment or before
performing maintenance.
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
• Depressurize the fuel train before disassembling for service.
• Allow the fan to run for 20 minutes with the burner off to purge
products of combustion and to cool the components before entering.
• Check regularly for any developing gas plumbing leaks. Do not
operate the dryer if any gas leak is detected. Shut down and repair
before further operation.
ST-0030-2
Exercise Caution When Drying Flammable Grains
• Be aware that some grains are highly flammable including, but not
limited to, rapeseed, canola, linseed, sunflower and milo.
• All grain and seed must be whole (minimal cracking or crushing),
clean, and dust free before drying.
• Avoid dust and chaff from being drawn into the fan and heater.
• To reduce risk of fire, keep the fan, heater, drying plenum, and ducts
clean at all times.
• In the event of a fire (or suspected fire):
1. Shutdown the entire dryer.
2. Turn off the fuel at the tank or supply valve.
3. Shut off and lock electrical power.
4. Evacuate the area.
5. Call the fire department.
ST-0032-1

2. Safety
10 PNEG-2105 30' Tower Dryer Ladder Installation
Maintain Equipment and Work Area
• Equipment is intended for the use of grain drying only. Any other use is
a misuse of this equipment.
• The operating instructions in this manual pertain to the common cereal
grains as indicated. When drying any other grain, contact GSI for
additional recommendations.
• Be certain that capacities of auxiliary conveyors are matched to dryer
metering capacities.
• On LP fired units, set pressure regulator to avoid excessive gas
pressure applied to the burner during ignition and operation. Do not
exceed maximum recommended drying temperatures.
• Equipment has sharp edges that can cause serious injury. To avoid
injury, handle sharp edges with caution and use proper protective
clothing and equipment at all times.
• All guards must be in place before and during operation. Images of
guards removed in this manual are for illustration purposes only.
• Use caution when working around high-speed fans, gas burners,
augers and auxiliary conveyors which can start automatically.
• Keep hands, feet, and clothing away from moving parts.
• Do not bypass any safety device or interlock.
• Do not enter the dryer or bin while it is operating.
• Do not operate in an area where combustible material will be
drawn into the dryer.
ST-0034-2
Stay Clear of Hoisted Equipment
• Always use proper lifting or hoisting equipment when assembling or
disassembling equipment.
• Do not walk or stand under hoisted equipment.
• Always use sturdy and stable supports when needed for installation.
Not following these safety precautions creates the risk of falling
equipment, which can crush personnel and cause serious injury
or death.
ST-0047-1