GSi PNEG-4093 Instructions for use

PNEG-4093
15'-48' Diameter Unstiffened Bins
40-Series Bin 2.66" Corrugation
6000 lb. Peak Load Roof
Construction Manual
PNEG-4093
Version: 3.2
Date: 10-13-16

2 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
All information, illustrations, photos and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 3
Contents
Chapter 1 Safety ..................................................................................................................................................... 5
Safety Guidelines .................................................................................................................................. 5
Cautionary Symbols Definitions ............................................................................................................ 6
Safety Cautions ..................................................................................................................................... 7
Safety Sign-Off Sheet ......................................................................................................................... 11
Chapter 2 Decals .................................................................................................................................................. 12
Chapter 3 General Overview ............................................................................................................................... 14
General Information ............................................................................................................................ 14
Tools Required for Construction ......................................................................................................... 14
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction ....................................... 15
Overview for a Typical Bin Installation ................................................................................................ 15
Guidelines for Construction Procedures and Lifting Jack Usage ........................................................ 16
Instructions for Stirring Devices .......................................................................................................... 17
Guidelines for Placement of the Decal Sidewall Sheet ....................................................................... 18
Chapter 4 Foundations ........................................................................................................................................ 19
Foundation Recommendations ........................................................................................................... 19
Selecting the Proper Site Location ...................................................................................................... 19
Scribe the Diameter ............................................................................................................................ 19
Foundation Forms ............................................................................................................................... 20
Preparing the Foundation Forms ........................................................................................................ 20
Placing the Reinforcement .................................................................................................................. 21
Anchor Bolt Detail ............................................................................................................................... 21
Anchor Bolt Charts .............................................................................................................................. 22
Reinforcement Bar Properties ............................................................................................................. 32
Placement of the Fan Pad: Transitions, Fans and Heaters Only ........................................................ 33
Placement of the Centrifugal Fan Foundation ..................................................................................... 34
Floating Monolithic Foundations for Bins (with up to 5 Rings) ............................................................ 35
Base Angle Installation ........................................................................................................................ 40
Location of Accessories ...................................................................................................................... 41
Chapter 5 Hardware Requirements .................................................................................................................... 42
Bolt and Nut Pairings .......................................................................................................................... 42
Hardware for Unstiffened Sidewall Sheets on 2.66" Corrugation Bins 15' to 48' Diameter ................. 42
Bolt Torque Specifications .................................................................................................................. 43
Identifying Bolt Grades ........................................................................................................................ 43
Bolt Identification ................................................................................................................................. 44
Color Chart for Bin Hardware Bucket Lids .......................................................................................... 46
Chapter 6 Gauge Sheet ....................................................................................................................................... 47
Sidewall Gauges ................................................................................................................................. 47
Chapter 7 Assembling Sidewall Sheets ............................................................................................................. 52
Guidelines for Constructing Sidewall Sheets ...................................................................................... 52
Color Codes for Sidewall Gauge Identification .................................................................................... 52
Caulking and Bolting Detail for Standard Sidewall Sheets .................................................................. 53
Chapter 8 Door Assembly ................................................................................................................................... 55
Door Placement .................................................................................................................................. 55
2 Ring Door Installation ....................................................................................................................... 56
Options for Two Ring Door - Inner Door Auger Hood (For 15'-24' Diameter Bins) ............................. 62
Options for 2 Ring Door - Bin Step ...................................................................................................... 63
Unloading from a Bin Door (For 15'-24' Diameter Bins) ...................................................................... 63

Table of Contents
4 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
Chapter 9 Roof Assembly ................................................................................................................................... 64
Roof Assembly Instructions ................................................................................................................. 64
Assembling Center Collar ................................................................................................................... 66
Intermediate Center Collar (For 33'-48' Diameter Bins) ...................................................................... 66
Roof Flashing (For 15'-30' Diameter Bins) .......................................................................................... 67
Roof Flashing (For 33'-48' Diameter Bins) .......................................................................................... 68
Roof Panel Instructions (For 15'-48' Diameter Bins) ........................................................................... 69
Installing the Manway Cover ............................................................................................................... 81
Roof Ring Locations ............................................................................................................................ 83
Installing a Roof Ring .......................................................................................................................... 85
Chapter 10 Accessories ...................................................................................................................................... 87
Ladder Section Assembly .................................................................................................................. 87
Platform Support Assembly ............................................................................................................... 88
Eave Adjustable Braces .................................................................................................................... 89
Platform and Handrail Assembly ....................................................................................................... 91
Eave Safety Cage .............................................................................................................................. 92
Safety Cage Hoop Adapter Detail ..................................................................................................... 93
Adjuster Plate Connection Detail ....................................................................................................... 93
Vertical Supports ............................................................................................................................... 94
Safety Cage ....................................................................................................................................... 95
24" Safety Cage Bell Sections ........................................................................................................... 96
Temperature Cable Support Package Instructions for Eave Heights of
40'-5" (12.32 m) or Less (Optional) .................................................................................................... 97
Chapter 11 Warranty .......................................................................................................................................... 103

PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 5
1. Safety
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Save these safety guidelines for future
reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations,whichmust be carefullyfollowedin all cases.Authoritieshaving jurisdiction mustbe consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001-3

1. Safety
6 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
Cautionary Symbols Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
DANGER
WARNING
CAUTION
NOTICE
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005-2

1. Safety
PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 7
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Follow Safety Instructions
• Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
• Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
• If you do not understand any part of this manual or
need assistance, contact your dealer.
ST-0002-1
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep area
clean and dry.
• Never service equipment while it is operating. Keep hands, feet,
and clothing away from moving parts
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
ST-0003-1

1. Safety
8 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
Prevent Roof Damage Due to Vacuum Pressure
• Roof damage can result from excessive vacuum or internal
pressure from fans or other air moving systems. The manufacturer
does not warrant this type of roof damage.
• Adequate ventilation or “makeup air” devices must be provided for
all powered air handling systems.
• The manufacturer does not recommend the use of downward flow
systems (suction).
• Severe roof damage can result from any blockage of air
passages.
• Running fans during high humidity or cold weather conditions can
cause air exhaust or intake ports to freeze.
ST-0028-2
Unload the Bin Correctly
• Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
• Side floor outlets to be used ONLY when above condition
is satisfied.
• Lock all side floor outlets to avoid accidental premature use.
• See manufacturers instructions for proper use of factory
supplied sidedraw (wall) discharge systems.
ST-0060-1
Sharp Edge Hazard
• This product has sharp edges, which can cause serious injury.
• To avoid injury, handle sharp edges with caution and always use
proper protective clothing and equipment.
ST-0036-2

1. Safety
PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 9
Rotating Auger Hazard
• Keep clear of rotating augers and moving
parts.
• Do not remove or modify guards or
covers.
• Lock-out power source before making
adjustments, cleaning, or maintaining
equipment.
• Failure to follow these precautions will
result in serious injury or death.
ST-0037-1
Do Not Enter Bin
• Rotating flighting will kill or dismember.
• Flowing material will trap and suffocate.
• Crusted material will collapse and suffocate.
- If you must enter the bin:
1. Shut off and lock out all power sources.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
ST-0061-1

1. Safety
10 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
Stay Clear of Hoisted Equipment
• Always use proper lifting or hoisting equipment when
assembling or disassembling equipment.
• Do not walk or stand under hoisted equipment.
• Always use sturdy and stable supports when needed for
installation. Not following these safety precautions creates
the risk of falling equipment, which can crush personnel and
cause serious injury or death.
ST-0047-1
Do Not Overfill the Bin
• Do not overfill bin. Stored grain must be no higher than
the roof eaves at the outer edge.
• Filling the bin above this point creates excessive internal
pressure and can cause swelling and eventual roof
failure. The over filling of a bin can also cause the
blockage of roof vents and eaves, which will lead to a
build-up of air pressure causing roof damage.
ST-0050-1
Install and Operate Equipment Properly
• This product is intended for the use of grain storage only. Any other
use is a misuse of the product.
ST-0057-1
Store Bin Sheets Properly
• Sidewall bundles or sheets must be stored in a safe manner.
The safest method of storing sidewall bundles is by laying them
horizontally with the arch of the sheet upward, like a dome.
• Sidewall sheets stored on edge must be secured so that they cannot
fall over and cause injury.
• Use care when handling and moving sidewall bundles.
ST-0058-1

1. Safety
PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 11
Safety Sign-Off Sheet
Below is a sign-off sheet that canbe used to verify that all personnel have read and understood thesafety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007

12 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
2. Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]-
Location Decal # Decals Description
Located next to
aeration system. DC-995 Caution Vacuum Pressure
Excessive vacuum (or pressure) may
damage roof. Use positive aeration
system. Make sure all roof vents are
open and unobstructed. Start roof
fans when supply fans are started.
Do not operate when conditions exist
that may cause roof vent icing.
DC-969
CAUTION
GSI Group, Inc. 217-226-4421

2. Decals
PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 13
On bin door
covers DC-GBC-1A Danger Keep Clear of Augers
On bin door
covers DC-GBC-2A Warning Unload
Instructions
Location Decal # Decals Description
Rotating flighting will
kill or dismember.
Flowing material will
trap and suffocate.
Crusted material will
collapse and suffocate.
DANGER
Keep clear of all augers.
DO NOT ENTER this bin!
If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.
Failure to heed these
warnings will result in
serious injury or death.
DC-GBC-1A
GSI GROUP, INC. 217-226-4421
WARNING
GSI GROUP, INC. 217-226-4421
1. Use CENTER FLOOR OUTLET ONLY until NO grain
remains above this outlet.
2. Side floor outlets to be used ONLY when above
condition is satisfied.
3. Lock all side floor outlets to avoid accidental
premature use.
4. See manufacturers instructions for proper use of
factory supplied sidedraw (wall) discharge systems.
UNLOADING INSTRUCTIONS:
Failure to heed these warnings
could result in serious injury, death,
structural damage or collapse of tank.
DC-GBC-2A

14 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
3. General Overview
General Information
General information, overview and instructions needed before performing work.
Read this manual carefully. This manual will provide instructions on building the sidewall. You will also
need to consult other instructions in building the bin.
These include, but may not be limited to:
1. A sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI.
2. Roof instructions must be followed. Roof instructions are included in this manual.
3. Ladders, roof stairs, roof handrails and other products are covered by separate instruction manuals.
Consult the appropriate accessory manual. Inside ladder instructions are included in this manual.
4. Aeration systems and transitions are to be installed according to the instructions provided with the
system or transition.
5. It is critical that the anchor bolts are installed and spaced correctly.
Tools Required for Construction
General tools needed to perform this construction:
1. Combination wrench set 7/16" to 1".
2. Alignment punches 12" long.
3. 1/2" Drive socket set and ratchet.
4. Nail aprons or tool pouches to hold supplies.
5. Gloves for hand protection.
6. Tape measure.
7. 1/2" Drive electric or pneumatic torque gun with variable impact capabilities.
8. 1/2" Drive impact socket set.
9. Lifting jacks.
10. Center pole roof support.
11. Step ladders.
12. Large C-clamp or welding V-grip for clamping.
NOTE: Quantities required will depend on the number of workers and size of the bin.

3. General Overview
PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 15
Guidelines for Proper Storage of Grain Bin Materials Prior to
Construction
Storage of the build materials prior to construction is important. Do not to allow moisture to remain
between sheets or panels.
Wetstoragestain (rust) willdevelopwhen closely packedbundlesof galvanized material, such assidewall
and roof sheets, have moisture present. Inspect roof and sidewall bundles on arrival for any moisture.
If moisture is present, it must not be allowed to remain between the sheets. Separate the sheets or panels
immediately and wipe them down. Spray with a light oil or diesel fuel.
If possible, sidewall bundles, roof sheets and other closely packed galvanized materials should be stored
in a dry, climate controlled building. If outdoor storage is unavoidable, the materials should be stored so
that they are raised above the ground and vegetation. Any stacking and spacing materials should not be
corrosive or wet. Be sure to protect materials from the weather, but permit air movement around the
bundles if possible.
Storing roof bundles and sidewall sheets at a slight incline can also help minimize the presence of
moisture. Storing the bundles with the center of the dome up (like an arch) is one option for minimizing
moisture during storage. Sidewall bundles can also be stored on edge but must be secured so that they
do not fall over and cause injury.
If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize
the adverse effect upon the galvanized coating.
Overview for a Typical Bin Installation
These are the typical steps one would perform when constructing a grain bin. Procedures may vary
depending on site requirements.
Pre-Assembly Activities
1. Sorting and grouping parts.
Assembly
1. Build two rings of sidewall sheets, making sure to caulk all seams.
2. Install the center collar tower support in the center of the bin.
3. Install eave clips and intermediate eave angles to the sidewall sheets. (Note how these are aligned.)
4. Install roof panels.
5. Install roof flashing.
6. Install peak cap.

3. General Overview
16 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
Guidelines for Construction Procedures and Lifting Jack Usage
1. Before constructing the bin, consider the location of the door and other accessories. Proper
placement of lifting jacks in relationship to anchor bolts could make a difference on odd or even ring
bins. Walk-through door is centered between two stiffener anchor bolts. The sidewall sheets are also
staggered 1/3 from end to end.
2. Anchor all jacks securely with metal stakes and cable.
3. Raise the bin just high enough to assemble the next ring. When lifting the bin, crank all jacks
equally. This will prevent bowing the previously assembled rings and make for easier hole
alignment. (See Figure 3A.)
Figure 3A Lifting Jack
4. Bolt the next ring to the inside of the first ring. Be sure to stagger the sheets and select the proper
gauge material.
5. Lower the bin onto the foundation after assembling and tightening bolts on the new ring or rings.
6. Re-bolt the lifting straps to the lowest ring in place thus far. Continue ring additions until ready for the
door installation.
NOTE: The number of lifting jacks required is best determined by personal experience. Factors such as
bin size, soil compaction, wind velocity, jack design, etc., are all to be considered when deciding
how many to use. If indoubt, use one jack on every vertical seam. Be sure to use heavy duty jacks
for commercial installation.
NOTE: Add inside and outside ladders to bin walls as you continue to raise the bin. (Refer to the manual
supplied with the ladder.)

3. General Overview
PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 17
Instructions for Stirring Devices
Bins are offered in more than one structural series for specific uses. To maintain the warranty, the
appropriate “series” grain bin must be used. Consult the sales catalog or contact the Engineering
Department for current recommendations. Note that the use of any stirring device with three (3) or more
vertical screws may require a heavier than “standard” series bin. Any re-circulating device or system
should be used in the “re-circulating” series bins. NOTE: For GSI bins larger than 33'-48' diameter an
alternate method of mounting is to attach suspension chain to intermediate center collar.
1. Read owner’s manual for the stirring device and follow all instructions set forth by the manufacturer.
IMPORTANT: Install the switch for the stirring device near the roof manway opening so that the
unit can be observed while stirring.
2. Make sure there are no obstructions, such as protruding ladders.
3. After loading approximately 3' of grain, run the unit one complete revolution to determine if it is
working properly.
4. If the unit is functioning properly, operate the stirring device continuously while filling and drying to
avoid compacted grain around the vertical screws.
5. If it becomes necessary to stop a stirring device using laterally moving screws, try to stop it with the
vertical screws nearest to the center of the bin, away from the sidewall. Should a device stop or stall
for any reason and remain inoperable for any length of time, the auger carriage should be supported
to the grain surface before restarting. The vertical auger should be turned by hand, with a pipe
wrench, before power is applied.
6. For best results, fill the bin to one-half of the final intended depth. Dry grain to 16% and continue
filling. Use filling rates specified by stirring device manufacturer. If necessary to fill to the top without
stopping, reduce the filling rate and drying air temperature so that the stirring rate can keep up with
the drying rate.
7. Do not overfill bin. Filling should be stopped at bottom of top ring or 30" below the track.
NOTE: The above steps are only general instructions which apply to the majority of stirring devices. Since
there are different manufacturers of these devices, it is important to read the operator’s manual
thoroughly for specific instructions applicable to the machine.
Stirring devices may create additional loads on grain bin sidewalls, roofs and
floors. If high-moisture grain is loaded too deep and too fast, unstiffened bin
walls can become overloaded. Observe the following installation and operation
procedures if the bin is to be equipped with the stirring device.

3. General Overview
18 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
Guidelines for Placement of the Decal Sidewall Sheet
Use the following as a general guideline the proper decal sheet placement.
NOTE: Refer to sidewall attachment detail and specific gauge sheet for the bin. The decal sheets are
located in the third ring from the top. They are to be spaced evenly around the diameter of the bin.
Figure 3B Decal Sidewall Sheet

PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins 19
4. Foundations
Foundation Recommendations
These are general foundation recommendations. Site conditions, system requirements and other factors
may create foundation construction requirements not covered by this manual.
Selecting the Proper Site Location
1. The selected site should be level, firm and free from underlying debris. The soil bearing capacity
should be equal to or greater than required by the footing specifications.
2. The concrete foundation surface must be level. If fill is required, it should be watered and tamped
thoroughly to prevent uneven settling from the weight of the bin.
3.Thesiteshouldalloweasyaccessforeasyloadingandunloading,aswellasprovideadditionalspace
for future units.
4. When selecting a bin site, also consider the positioning of handling equipment, fans, heaters, fuel
lines and the availability of electricity.
Scribe the Diameter
1. Determine the center of the foundation site and drive a small 2 x 4 into the ground to mark it. Drive
the stake into the ground so that it is the same height as the finished foundation will be.
2. Using one large spike, nail a straight 2 x 4 to the top of the center spike. This 2 x 4 should be
approximatelytwo feet(2') longer than the radiusof the bin.Theswiveling2x 4 will actasacompass,
enabling you to scribe the correct diameter of the foundation and later locate the anchor and stiffener
bolt locations. (See Figure 4A.)
NOTE: Making the 2 x 4 two feet (2') longer than the radius will allow the 2 x 4 to also be used as a
leveling device and for pulling concrete.
Figure 4A Scribe the Diameter
Ref # Description Ref # Description
ASpike DPointed Stake
B Foundation Radius E Foundation Line
C2' F2 x 4 Center Stake

4. Foundations
20 PNEG-4093 2.66" Corrugation 40-Series 15'-48' Unstiffened Bins
Foundation Forms
Circular foundation forms are commonly used for stiffened farm bins.
Figure 4B Circular Form
Preparing the Foundation Forms
1. Having scribed the diameter of the foundation, proceed by digging the foundation’s footing, which
consists of a large circular trench inside the foundation line.
2. Once the footing has been dug, you are ready to build the forms. The forms must be rigid enough to
hold their shape against the poured concrete.
3. The foundation must be flat. Sloped floors cannot be used in drying bins. A carpenter’s level placed
on top of the compass 2 x 4 constructed earlier will enable you to set the top of the forms to match
the top of the center stake.
4. Check the form work with a transit to ensure a uniform elevation for the entire foundation. The
foundation should be level within 1/8" on non-stiffened tanks and within 1/4" on stiffened tanks at bin
wall perimeter. Stiffened tanks must be shimmedlevel. Provisions for unloading system trenches, air
ducts, etc., should be made as required by the particular material handling system used.
NOTE: All foundation specifications shall be construed as recommendations only. Because of the
many variable conditions in an actual installation, manufacturer assumes no liability for
results arising from the use of such recommendations.
Ref # Description
AFooting Trench
B Carpenter’s Level
A
B