GSi TopDry TD-101164 User manual

®
TopDry Air Box
Models:
TD-101164
TD-101522
Assembly Manual
PNEG–1890
Version 05
Date: 09-27-20
PNEG–1890

All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.
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NOTES
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Contents
Chapter 1 Safety Precautions ....................................................................................................................7
Safety Guidelines........................................................................................................................7
Cautionary Symbol Definitions......................................................................................................8
Safety Cautions...........................................................................................................................9
Chapter 2 Air Box Assembly.................................................................................................................... 11
................................................................................................................................................ 11
Assembling the Air Box Covers ..................................................................................................12
Installing Vent to Angle Plate......................................................................................................13
Installing Vent Assembly ............................................................................................................14
Installing Side Plate Assembly....................................................................................................15
Installing the Top Spout to the Support Frame..............................................................................16
Installing the Inner Spout ...........................................................................................................17
Installing the Door Frame...........................................................................................................18
Installing the Access Door..........................................................................................................19
Limited Warranty — N.A. Grain Products ................................................................................21
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NOTES
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1Safety Precautions
Topics Covered in this Chapter
▪ Safety Guidelines
▪ Cautionary Symbol Definitions
▪ Safety Cautions
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all
times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable regula-
tions, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001–4
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Chapter 1: Safety Precautions
Cautionary Symbol Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
Table 1-1 Description of the different cautionary symbols
Symbol Description
This symbol indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to personal
injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005–2
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Chapter 1: Safety Precautions
Safety Cautions
Use Personal Protective Equipment
• Use appropriate personal protective equipment:
Eye
Protection
Respiratory
Protection
Foot
Protection
Hearing
Protection
Head
Protection
Fall
Protection
Hand
Protection
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004–1
Follow Safety Instructions
• Warning: If the information in the manual is not followed
exactly, a fire or explosion can result, causing property
damage, personal injury or loss of life.
• Carefully read all safety messages in this manual and safety
signs on your machine. Keep signs in good condition.
Replace missing or damaged safety signs. Be sure new
equipment components and repair parts include the current
safety signs. Replacement safety signs are available from
the manufacturer.
• Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
• If you do not understand any part of this manual or need
assistance, contact your dealer.
• Retain these instructions for future reference.
ST-0025–3
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NOTES
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2Air Box Assembly
Topics Covered in this Chapter
▪
▪ Assembling the Air Box Covers
▪ Installing Vent to Angle Plate
▪ Installing Vent Assembly
▪ Installing Side Plate Assembly
▪ Installing the Top Spout to the Support Frame
▪ Installing the Inner Spout
▪ Installing the Door Frame
▪ Installing the Access Door
NOTICE
Use a silicone based caulk along all connecting surfaces throughout the assembly
to assure a water tight fit.
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Chapter 2: Air Box Assembly
Assembling the Air Box Covers
The air box covers consist of the air box right and left covers and the air box cover angle plate. This
assembly will be the base for the vent assembly.
1. Apply caulk (F) along the bolt holes in both the right and left side panels (C).
2. Install the right and left side panels (C) to the angle plate (A) using bolts (D) and nuts (E).
NOTE: Use S-8999 (G) in corners where space is tight.
Item Part Number Description
A TD-101154 Air Box Cover — Angle Plate
C TD-101151 Air Box Cover — Left or Right
D S-10260 BOLT, FLNG 5/16-18 x 1, GR8
ES-396 5/16”-18 Zinc YDP Grade 2 Hex Nut
F CH-6873 Silicone caulk area indicated by gray dashed line.
G* S–8999* BOLT, HHCS 5/16-18 X 1/2 ZN GR5 (Use in corners.)
*Use S-8999 in the corners.
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Chapter 2: Air Box Assembly
Installing Vent to Angle Plate
Assembling the vents to the angle plates before attaching the angle plates to the side plates will allow
easier access to hardware during installation.
1. Apply caulk around angle plate opening next to bolt holes (C).
2. Align holes in vent flange (A) with holes in angle plate (B).
3. Attach vent to angle plate using bolt (D) and nut (E).
Item Part Number Description
AMIS-6773 Slim Roof Vent Housing
B TD-101154 Air Box Cover — Angle Plate
C MIS-6778 Base Gasket indicated by gray dashed line
D S-10260 BOLT, FLNG 5/16-18 x 1, GR8
ES-396 5/16”-18 Zinc YDP Grade 2 Hex Nut
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Chapter 2: Air Box Assembly
Installing Vent Assembly
Attaching the vent assemblies to the side plates first will allow for easier access to hardware during
installation.
1. Apply caulk (C) along the perimeter of the bolt holes in the side plate (B).
2. Align holes in vent assembly (A) with those in the side plate (B).
3. Fasten vent assembly (A) to side plate (B) using screws (D) and nuts (E).
NOTE: Use S-8999 (F) in corners where space is tight.
Item Part Number Description
A NA Vent Assembly
B TD-101153 Air Box Cover Side Plate
C CH-6873 Silicone caulk area indicated by gray dashed line.
D S-10260 BOLT, FLNG 5/16-18 x 1, GR8
E S-396 5/16”-18 Zinc YDP Grade 2 Hex Nut
F* S-8999* BOLT, HHCS 5/16-18 X 1/2 ZN GR5 (Use in corners.)
*Use S-8999 in corners.
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Chapter 2: Air Box Assembly
Installing Side Plate Assembly
The side plate assemblies will cover three sides of the air box support frame. The remaining side will
house the access door.
NOTE: The two vent version (TD-101522) will have two access doors and two vents.
1. Apply caulk (C) along the perimeter of the bolt holes on the support frame (B).
2. Align holes in side plate assembly (A) with those on the support frame (B).
3. Fasten side plate assembly (A) to support Frame (B) using screws (D).
Item Part Number Description
A NA Side Plate Assembly
B TD-101155 Air Box Support Frame
C CH-6873 Silicone caulk area indicated by gray dashed line.
D S-7221 5/16”-18 X 3/4” Grade 2 Self Tapping Screw
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Chapter 2: Air Box Assembly
Installing the Top Spout to the Support Frame
The top spout is fastened to the top of the air box using three bolts through threaded plates located on the
inside of the box.
1. Align holes in bottom of top spout (A) with holes in rubber gasket (C) and support frame top (D).
2. Fasten together using only three bolts (B). Do not install the bolt located on the door side.
3. Apply silicone caulk (E) all around seam.
Item Part Number Description
A TD-101313 Air Box Top Spout Weldment
BS-10260 BOLT, FLNG 5/16-18 x 1, GR8
C TD-101325 Rubber Gasket Seal
D TD-101155 Air Box Support Frame
ECH-6873 Apply silicone caulk around seam.
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Chapter 2: Air Box Assembly
Installing the Inner Spout
The inner spout slides onto the support plates located inside the air box under the top spout and is fas-
tened in place with a keeper bolt.
1. Slide flanges of inner spout (A) onto spout support plates (D).
2. Fasten in place with keeper bolt (C).
Item Part Number Description
A TD-101310 Air Box Inner Spout Weldment
B TD-101155 Air Box Cover Support Frame
C S-7483 BOLT, FLNG 5/16-18 x 1-1/4, GR8
D NA Spout Support Plate
E TD-101313 Air Box Top Spout Weldment
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Chapter 2: Air Box Assembly
Installing the Door Frame
The air box sliding door frame is made of three plates. One side of the middle plate is removed to allow
the door to slide between the two outer plates.
NOTE: The two vent version (TD-101522) will have another door frame on the opposite side
instead of a vent.
1. Apply caulk along the perimeter of the bolt holes in the support frame (D).
2. Align holes in outer and inner door plates (A and C) with holes in support frame.
3. Attach together using bolts (B).
Item Part Number Description
A TD-101318 Air Box Sliding Door Outer Plate
BS-7221 5/16” x 3/4” Grade 2 Self Tapping Screw
C TD-101319 Air Box Sliding Door Inner Plate
DCH-6873 Silicone caulk area indicated by gray dashed line.
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Chapter 2: Air Box Assembly
Installing the Access Door
The top dry air box sliding door allows access to the inside of the air box to easily remove the inner tube.
NOTE: The two vent version (TD-101522) will have another access door on the opposite side
instead of a vent.
1. Slide access door (A) into opening on side of door frame.
2. Attach handles (B) to door using bolts (C) and nuts (D).
3. Install latch bracket (E) to air box side panel next to handle.
4. Install the latch (F) to the latch bracket (E).
Item Part Number Description
A TD-101320 Air Box Sliding Door
B PR-331 Handle
C S-10260 BOLT, FLNG 5/16-18 x 1, GR8
D S-396 5/16”-18 YDP Grade 2 Hex Nut
E TD-101321 Air Box Sliding Door Latch Bracket
F CRP-4654 Latch
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NOTES
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