Hagie SmarTrax 2100 Series User manual

Hagie 2100/2101 Series SmarTrax™
Installation Manual
P/N 016-0190-057 Rev A 01-16
Copyright 2009, 2016

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be held responsible or liable for the effects of
atmospheric conditions and sunspot activity on the performance of our products.
Raven Industries cannot guarantee the accuracy, integrity, continuity, or
availability of the GPS signal from the U.S. Department of Defense/NAVSTAR
GPS satellites, the OmniSTAR correction service or the WAAS correction
service.
Raven Industries accepts no responsibility for the use of the signal for other than
the stated purpose. Raven Industries shall not be responsible or liable for
incidental or consequential damages or a loss of anticipated benefits or profits,
work stoppage or loss or impairment of data arising out of the use, or inability to
use, the SmarTrax or any of its components.
Disclaimer

1
TABLE OF CONTENTS
016-0190-057
03/05
SMARTRAX STEERING INSTALLATION ......................................................................................... 2
MOUNTING UNIVERSAL BRACKET .................................................................................................3
INSTALLING TANK, EXCESS FLOW, LEFT AND RIGHT STEER LINES ........................................4
INSTALLING PRESSURE LINE .........................................................................................................5
MOUNTING THE STEERING POSITION SENSOR (S.P.S.).............................................................6
CABLE ROUTING...............................................................................................................................7
START-UP PROCEDURES................................................................................................................7

2
SMARTRAX STEERING INSTALLATION
To begin installation, remove steel grating from bottom of machine.
Remove #8 JIC (M) port from “P” port on Raven Hydraulic Valve. Replace with supplied #6
JIC (M) to #8 SAE o-ring fitting.
Attach pressure switch to “PS” port on hydraulic block using only the straight fitting.
Hagie 2100/2101

3
MOUNTING UNIVERSAL BRACKET
Universal bracket mounts to frame rail on right
side of machine between cab and engine.
Bracket must be welded to frame.
Mount valve loosely to bracket to assure proper
clearance around valve.
Weld bracket to frame.
Mount valve to bracket.
NOTE: Cover existing wires and hoses below
welding area.

4
Remove existing tank, pressure, left, and right
lines from orbital.
Install #6 JIC run tees onto tank, left, and right
ports.
Re-attach original tank, left, and right hoses to
run end of tee.
NOTE: Ports are labeled on orbital.
Attach supplied tank, left, and right steer hoses
to previously installed run tees. Use 90ofitting
end.
Attach provided “excess flow” hose to pressure
port on orbital.
Route hoses back to hydraulic block.
INSTALLING TANK, EXCESS FLOW, LEFTAND RIGHT STEER LINES
Tank Pressure Right

5
INSTALLING PRESSURE LINE
Original pressure line is removed from orbital, routed back to hydraulic manifold, and attached to “P”
port on hydraulic block.
OriginalPressure
Hose Excess
Flow Hose
Attach excess flow hose to “EF” port on top of
Raven valve using supplied 90o#8 JIC fitting.
Attach tank hose to “T” port.
Attach left steer hose to “A” port.
Attach right steer hose to “B” port.
Tank
Left
Right

6
The SPS mounts on right side steering
cylinder
Supplied mounting tab must be welded to
support bracket at base end of cylinder.
Install bolt in tab and tighten before
welding.
Bracketmustbemadetomountotherend
of SPS.
Be sure not to over extend or over
compress sensor.
MOUNTING STEERING POSITION SENSOR (S.P.S.)

7
CABLE ROUTING
START-UP PROCEDURES
Check the S.P.S. stroke length to be sure it is not over compressed or over extended.
Turn steering wheel full left and right to purge system of air.
Set valve timing for a left to right and right to left time of 12 to 13 seconds. Use controller to
pulse valve left and right.
Adjust pressure switch to most responsive setting. For additional information, refer to
Universal kit manual.
Access
Hole
Connect wire harness to SPS, left and right valve coils, and pressure switch. Left coil is outer
one, right coil is inner one.
Run harness into cab through access hole at right rear of floor cab.