Hagie STS12i Combo User manual

TABLE OF CONTENTS
5 - DASH / AUTO
Covers Machine Serial Numbers: SNU16121515001-200 Part No. 493603
© 2014-16 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 15H160422
1 – INTRODUCTION
A Word From Hagie Manufacturing Company ................................................................................ 1-1
About This Manual ........................................................................................................................... 1-1
Safety Messages Used In This Manual ............................................................................................. 1-2
Service and Assistance ...................................................................................................................... 1-2
Reporting Accidents, Injuries, or Safety Concerns ........................................................................... 1-2
Identification ..................................................................................................................................... 1-3
Specifications .................................................................................................................................... 1-6
2015 Product Warranty ................................................................................................................... 1-17
2 – SAFETY AND PRECAUTIONS
Intended Use ..................................................................................................................................... 2-1
Safety Precautions ............................................................................................................................. 2-1
Seat Belt ............................................................................................................................................ 2-6
Rotating Beacons .............................................................................................................................. 2-7
Emergency Stop ................................................................................................................................ 2-7
Emergency Exit ................................................................................................................................. 2-8
Fire Extinguisher ............................................................................................................................... 2-8
First Aid Kit ...................................................................................................................................... 2-9
Roll-Over Protection Structure (ROPS) ........................................................................................... 2-9
Safety Decals .................................................................................................................................. 2-10
3 – CAB
Seat - Operator (Deluxe) ................................................................................................................... 3-1
Seat - Operator (Premium) ................................................................................................................ 3-2
Seat - Instructor ................................................................................................................................. 3-4
Operator’s Station ............................................................................................................................. 3-5
Machine Display ............................................................................................................................. 3-29
4 – ENGINE AND DRIVE SYSTEMS
Engine - Starting ............................................................................................................................... 4-1
Engine Aftertreatment - Tier 4 Final ................................................................................................ 4-3
Hydrostatic Drive ............................................................................................................................ 4-10
All-Wheel Steer (AWS) .................................................................................................................. 4-16
5 – HYDRAULIC SYSTEMS
Hydraulic System Components ........................................................................................................ 5-1
Reversible Fan .................................................................................................................................. 5-4
Tread Adjustment ............................................................................................................................. 5-5
Ladder ............................................................................................................................................... 5-7
6 – ELECTRICAL SYSTEMS
Batteries ............................................................................................................................................ 6-1

TABLE OF CONTENTS
Battery Disconnect Switch ................................................................................................................ 6-2
Fuses and Relays ............................................................................................................................... 6-3
Fuse and Relay Ratings ..................................................................................................................... 6-7
Video Camera Input Connections ................................................................................................... 6-10
7 – SPRAY SYSTEMS
Spray Boom Hose Clamp Installation .............................................................................................. 7-1
Spray Booms - 90/100’ ..................................................................................................................... 7-3
Spray Booms - 120/132’ ................................................................................................................. 7-13
Spray Boom - Rear ......................................................................................................................... 7-26
Solution System Components ......................................................................................................... 7-28
Solution System - Operation ........................................................................................................... 7-35
Droplet Monitoring System ............................................................................................................ 7-38
Fence Row Applicator .................................................................................................................... 7-40
Filling Your Solution Tank ............................................................................................................. 7-41
Draining Your Solution Tank ......................................................................................................... 7-45
Rinse System ................................................................................................................................... 7-46
Chemical Injection System ............................................................................................................. 7-50
Foam Marker System ...................................................................................................................... 7-56
Application ...................................................................................................................................... 7-57
8 – MAINTENANCE AND STORAGE
Service - Fluids ................................................................................................................................. 8-1
Service - Filters ................................................................................................................................. 8-9
Service - Lubrication ...................................................................................................................... 8-18
Service - Engine Drive Belt ............................................................................................................ 8-22
Service - Bolt Torque ...................................................................................................................... 8-23
Service - Toe-In .............................................................................................................................. 8-24
Service - Miscellaneous .................................................................................................................. 8-26
Service Intervals ............................................................................................................................. 8-31
Storage ............................................................................................................................................ 8-35
9 – MISCELLANEOUS
Transporting ...................................................................................................................................... 9-1
Lifting Your Machine ....................................................................................................................... 9-3
Quick-Tach System - Spray Booms .................................................................................................. 9-6
Air Suspension Exhaust .................................................................................................................. 9-18
Hand Wash System ......................................................................................................................... 9-19
Hood Operation ............................................................................................................................... 9-20
Tall Corn Package - Installation ..................................................................................................... 9-21
Troubleshooting .............................................................................................................................. 9-37

1-1
5 - DASH / AUTO
SECTION 1 – INTRODUCTION
The following patent decal is located along the
frame behind the front right-hand leg and
provides current patents issued on your machine.
NOTE: Hagie Manufacturing Company reserves
the right to make changes to any current
patents or patents pending at any time,
without notice.
A WORD FROM HAGIE
MANUFACTURING COMPANY
Congratulations on the purchase of your STS
Sprayer! Read this operator’s manual and
become familiar with operating procedures and
safety precautions before attempting to operate
your sprayer.
As with any piece of equipment, certain
operating procedures, service, and maintenance
are required to keep your machine in top running
condition. We have attempted herein to cover all
of the adjustments required to fit varying
conditions. However, there may be times when
special care must be considered.
NOTE: The operator is responsible for
inspecting the machine and it’s
attachments, as well as having parts
repaired or replaced when continued use
of the product causes damage or
excessive wear to other parts.
Hagie Manufacturing Company reserves the
right to make changes in the design and material
of any subsequent sprayer without obligation to
existing units.
Thank you for choosing a Hagie sprayer and
we ensure you of our continued interest and
support in its optimal performance for you. We
are proud to have you as a customer!
ABOUT THIS MANUAL
This manual will aid you in the proper
operation and service of your machine. It is the
responsibility of the user to read the operator’s
manual and comply with the correct and safe
operating procedures, as well as maintain the
product according to the service information
provided in the Maintenance andStorage Section
elsewhere in this manual.
Photographs and illustrations used in this
manual are of general nature only. Some of the
equipment and features shown may not be
available on your machine.
Hagie Manufacturing Patent Decal
(Located along the frame
behind the front right-hand leg)
NOTICE
Any pictures contained within this
operator’s manual that depict situations
with shields, guards, rails, or lids
removed are for demonstration only.
Hagie Manufacturing Company strongly
urges the operator to keep all shields
and safety devices in place at all times.
NOTICE
Reference to right and left-hand used
throughout this manual refers to the
position when seated in the operator’s
seat facing forward.

SECTION 1 –
INTRODUCTION
1-2
Information described in this manual was
correct at the time of printing. Because of
Hagie Manufacturing Company’s continuous
product improvement, certain information
may not be included in this manual.
Keep this manual in a convenient place for
easy reference. This manual is considered a
permanent fixture of the product. In the event
of resale, this manual should accompany the
machine.
If you do not understand any part of this
manual or require additional information or
service, contact the Hagie Research and
Development department.
SAFETY MESSAGES USED
IN THIS MANUAL
The following safety messages found
throughout this manual alert you of situations
that could become potentially dangerous to
the operator, service personnel, or
equipment.
NOTE: A “Note” is intended to make special
mention of, or remark on.
SERVICE AND ASSISTANCE
For service and assistance, please contact:
Hagie Manufacturing Company
721 Central Avenue West
P.O. Box 273
Clarion, IA 50525-0273
[phone] OR [phone]
www.hagiehelp.com
REPORTING ACCIDENTS,
INJURIES, OR SAFETY
CONCERNS
Should an accident or injury occur
involving the use of a Hagie product, or if you
have a product safety concern, report such
information directly to Hagie Customer
Support at [phone].
DANGER
This symbol indicates a hazardous
situation which, if not avoided, will result
in serious injury or death.
WARNING
This symbol indicates a potentially
hazardous situation which, if not
avoided, could result in moderate/
serious injury or death.
CAUTION
This symbol indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury. It may also be used to
alert against unsafe practices.
NOTICE
This symbol indicates operator
awareness which, if not avoided, may
result in personal or property damage.

1-3
SECTION 1 –
INTRODUCTION
IDENTIFICATION
Each machine is identified by means of a
frame serial number. This serial number
denotes the model, year in which it was built,
and the number of the sprayer.
For further identification, the engine,
solution pump, hydraulic pumps, and
attachments each have serial numbers, and
the planetary wheel hubs have identification
plates that describe the type of mount and
gear ratio.
To ensure prompt, efficient service when
ordering parts or requesting service repairs,
record the serial numbers and identification
numbers in the following spaces provided.
Sprayer
The sprayer serial number is stamped on
the right-hand side frame (behind rear leg).
Engine
The engine has an identification plate
mounted on top of engine near the oil fill port
that provides engine serial number, as well as
other manufacturer information. Refer to
your Parts Manual for specific part number.
Solution Pump
The solution pump has an identification
plate mounted on the side of pump that
provides pump serial number, as well as other
manufacturer information. Refer to your
Parts Manual for specific part number.
NOTICE
Reference to right and left-hand used
throughout this manual refers to the
position when seated in the operator’s
seat facing forward.
Sprayer Serial Number
-Typical View
Serial No. _______________________
Engine Identification Plate
-Typical View
Serial No. _______________________
Solution Pump Identification Plate
* View shown from beneath machine
-Typical View
Serial No. _______________________

SECTION 1 –
INTRODUCTION
1-4
Hydraulic Pumps
The PC, LS, and Drive Pumps each have
an identification plate mounted on the side of
pump that provides pump serial number, as
well as other manufacturer information.
Refer to your Parts Manual for specific part
number.
Wheel Motors
The wheel motors each have an
identification plate mounted on the side of
motor that provides motor serial number, as
well as other manufacturer information.
Refer to your Parts Manual for specific part
number.
Wheel Hubs
The wheel hubs each have an
identification plate mounted on the front of
hub that provides hub serial number, as well
as other manufacturer information, including
gear ratio. Refer to your Parts Manual for
specific part number.
Hydraulic Pumps
* Top view shown
-Typical View
_______________________ PC Pump
_______________________ LS Pump
_______________________ Drive Pump
•PC
Pump
•LS
Pump
•Drive
Pump
Front Rear
Wheel Motor Identification Plates
-Typical View
_______________________ Right Front
_______________________ Right Rear
_______________________ Left Front
_______________________ Left Rear
Wheel Hub Identification Plate
-Typical View
_______________________ Right Front
_______________________ Right Rear
_______________________ Left Front
_______________________ Left Rear

1-5
SECTION 1 –
INTRODUCTION
Spray Boom
Steel Spray Booms (90/100’)
The steel spray boom serial number is
stamped on the bottom right-hand side of
transom.
Aluminum Spray Booms (120/132’)
The aluminum spray boom serial number
is stamped on the lower right-hand side of
fixed transom.
Steel Spray Boom Serial Number
-Typical View
Serial No. _______________________
Aluminum Spray Boom Serial Number
-Typical View
Serial No. _______________________

SECTION 1 –
INTRODUCTION
1-6
SPECIFICATIONS
NOTE: 380/90 R54 tires used for the following machine dimensions.
Detail Description Specification
90-ft.
Boom
100- ft.
Boom
120-ft.
Boom
132-ft.
Boom
A Overall Sprayer Height (from top of cab)
NOTE: Sprayer height dimension does not
include the cab-mounted rotating
beacons or the optional GPS unit.
154” **
(391.2 cm) **
154” **
(391.2 cm) **
154” **
(391.2 cm) **
154” **
(391.2 cm) **
B Raised Transom Height 153” **
(388.6 cm) **
(from top of lights)
153” **
(388.6 cm) **
(from top of lights)
153” **
(388.6 cm) **
(from top of fixed
transom)
153” **
(388.6 cm) **
(from top of fixed
transom)
C3 Transom Lift Range (C1 minus C2) 86”
(104” - 18”)
218.4 cm
(264.2-45.7 cm)
86”
(104” - 18”)
218.4 cm
(264.2-45.7 cm)
86”
(104” - 18”)
218.4 cm
(264.2-45.7 cm)
86”
(104” - 18”)
218.4 cm
(264.2-45.7 cm)
D Static Loaded Hub Height 38 3/8” **
(97.5 cm) **
38 3/8” **
(97.5 cm) **
38 3/8” **
(97.5 cm) **
38 3/8” **
(97.5 cm) **
E Wheel Base 166” (421.6 cm) 166” (421.6 cm) 166” (421.6 cm) 166” (421.6 cm)
F Sprayer Length 336” (853.4 cm) 336” (853.4 cm) 370” (939.8 cm) 410” (1041.4 cm)
GWidth
(booms folded, 120”/304.8 cm tread)
144” (365.8 cm) 144” (365.8 cm) 177” (449.6 cm) 177” (449.6 cm)
H Frame Clearance (to tread adjust bolts) 74” (188 cm) ** 74” (188 cm) ** 74” (188 cm) ** 74” (188 cm) **
I Lower Leg Clearance (from shield) 31” (78.7 cm) ** 31” (78.7 cm) ** 31” (78.7 cm) ** 31” (78.7 cm) **
J Tread Width* 122” - In **
(309.9 cm - In) **
154” - Out **
(391.2 cm - Out) **
122” - In **
(309.9 cm - In) **
154” - Out **
(391.2 cm - Out) **
122” - In **
(309.9 cm - In) **
154” - Out **
(391.2 cm - Out) **
122” - In **
(309.9 cm - In) **
154” - Out **
(391.2 cm - Out) **

1-7
SECTION 1 –
INTRODUCTION
* Tread width is measured at half (1/2) the tire
height.
** Refer to “Tire Specifications” provided elsewhere
in this section for a complete listing of tire options
when configuring machine specifications on your
model.
General Information
•Frame Type: 4 x 8” (10.2 x 20.3 cm)
modular platform frame
•Suspension: 4-wheel, individual, auto
air-ride
•Shipping Width:
- 144”/365.8 cm (with 90/100’ boom)
- 177”/449.6 cm (with 120/132’ boom)
•Approximate Dry Weight:
- 24,210 lbs./10,981 kg (machine only)
- 28,710 lbs./13,022 kg (with 90’ boom)
- 29,210 lbs./13,249 kg (with 100’ boom)
- 30,110 lbs./13,657 kg (with 120’ boom)
- 30,810 lbs./13,975 kg (with 132’ boom)
NOTICE
Because Hagie Manufacturing
Company offers a variety of options, the
illustrations in this manual may show a
machine equipped other than standard.
Height and weight values may vary,
depending on available equipment.

SECTION 1 –
INTRODUCTION
1-8
Spray System GPS Specifications
-If Equipped
NOTE: 120-ft. boom and 380/90 R54 tires used for the following machine dimensions.
NOTE: Dimensions may vary depending on
boom and tire options.
Detail Description Specification
A Wheel Base 166” (421.6 cm)
B Static Loaded Hub Height 38 3/8” (97.5 cm)
C Overall Sprayer Height (from middle of GPS unit) 156.4” (397.3 cm)
D Length
(from front of boom spray tips to center of GPS unit)
129.8” (329.7 cm)
E Length (from center of GPS unit to center of rear hub) 138.8” (352.6 cm)