Hagie STS12i Combo User manual

TABLE OF CONTENTS
5 - DASH / AUTO
Covers Machine Serial Numbers: SNU16121414001-200 Part No. 493591
© 2013-14, 2016 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 1409160422
1 – INTRODUCTION
A Word From Hagie Manufacturing Company ................................................................................ 1-1
About This Manual ........................................................................................................................... 1-1
Safety Messages Used In This Manual ............................................................................................. 1-2
Service and Assistance ...................................................................................................................... 1-2
Identification ..................................................................................................................................... 1-2
Specifications .................................................................................................................................... 1-5
2014 Product Warranty ................................................................................................................... 1-16
2 – SAFETY AND PRECAUTIONS
Safety Precautions ............................................................................................................................. 2-1
Seat Belt ............................................................................................................................................ 2-6
Rotating Beacons .............................................................................................................................. 2-6
Emergency Stop ................................................................................................................................ 2-7
Operator Presence Switch (OPS) ...................................................................................................... 2-7
Emergency Exit ................................................................................................................................. 2-8
Fire Extinguisher ............................................................................................................................... 2-8
First Aid Kit ...................................................................................................................................... 2-9
Roll-Over Protection Structure (ROPS) ........................................................................................... 2-9
Safety Decals .................................................................................................................................. 2-10
3 – CAB
Seat - Operator (Standard) ................................................................................................................ 3-1
Seat - Operator (Premium) ................................................................................................................ 3-2
Seat - Instructor ................................................................................................................................. 3-4
Operator’s Station ............................................................................................................................. 3-5
Machine Display ............................................................................................................................. 3-29
4 – ENGINE AND DRIVE SYSTEMS
Engine - Starting ............................................................................................................................... 4-1
Engine Aftertreatment - Tier 4 Final ................................................................................................ 4-2
Hydrostatic Drive .............................................................................................................................. 4-9
All-Wheel Steer (AWS) .................................................................................................................. 4-13
5 – HYDRAULIC SYSTEMS
Hydraulic System Components ........................................................................................................ 5-1
Reversible Fan .................................................................................................................................. 5-5
Tread Adjustment ............................................................................................................................. 5-6
Ladder ............................................................................................................................................... 5-8
Pressure Washer ................................................................................................................................ 5-9
6 – ELECTRICAL SYSTEMS
Batteries ............................................................................................................................................ 6-1

TABLE OF CONTENTS
Battery Disconnect Switch ................................................................................................................ 6-2
Fuses and Relays ............................................................................................................................... 6-3
Fuse and Relay Ratings ..................................................................................................................... 6-7
Video Camera Input Connections ................................................................................................... 6-10
7 – SPRAY SYSTEMS
Spray Booms - 90/100’ ..................................................................................................................... 7-1
Spray Booms - 120/132’ ................................................................................................................... 7-8
Spray Boom - Rear ......................................................................................................................... 7-20
Solution System Components ......................................................................................................... 7-21
Solution System - Operation ........................................................................................................... 7-28
Droplet Monitoring System ............................................................................................................ 7-31
Fence Row Applicator .................................................................................................................... 7-32
Filling Your Solution Tank ............................................................................................................. 7-33
Rinse System ................................................................................................................................... 7-37
Chemical Injection System ............................................................................................................. 7-41
Foam Marker System ...................................................................................................................... 7-46
Application ...................................................................................................................................... 7-48
8 – DETASSELING SYSTEMS
Detasseling System Components ...................................................................................................... 8-1
Detasseling System - Operation ........................................................................................................ 8-8
4-2 Detasseler Combo Attachment - Adjustable ............................................................................ 8-10
Tasseltrol®/LS System 12™ .......................................................................................................... 8-12
Tasseltrol Flowchart ....................................................................................................................... 8-21
9 – MAINTENANCE AND STORAGE
Service - Fluids ................................................................................................................................. 9-1
Service - Filters ................................................................................................................................. 9-8
Service - Lubrication ...................................................................................................................... 9-16
Service - Belts ................................................................................................................................. 9-21
Service - Bolt Torque ...................................................................................................................... 9-22
Service - Toe-In .............................................................................................................................. 9-24
Service - Miscellaneous .................................................................................................................. 9-26
Service Intervals ............................................................................................................................. 9-30
Storage ............................................................................................................................................ 9-34
10 – MISCELLANEOUS
Transporting .................................................................................................................................... 10-1
Lifting Points .................................................................................................................................. 10-4
Quick-Tach System - Spray Booms ................................................................................................ 10-5
Quick-Tach System - Detasseler Combo ...................................................................................... 10-16
Air Suspension Exhaust ................................................................................................................ 10-23
Hand Wash System ....................................................................................................................... 10-24
Hood Operation ............................................................................................................................. 10-26
Tall Corn Package - Installation ................................................................................................... 10-27
Troubleshooting ............................................................................................................................ 10-42

1-1
5 - DASH / AUTO
SECTION 1 – INTRODUCTION
The following patent decal is located on the
right-hand frame (behind the rear leg) and
provides current patents issued on your machine.
NOTE: Hagie Manufacturing Company reserves
the right to make changes to any current
patents or patents pending at any time,
without notice.
A WORD FROM HAGIE
MANUFACTURING COMPANY
Congratulations on the purchase of your STS
Combo Sprayer! Read this operator’s manual and
become familiar with operating procedures and
safety precautions before attempting to operate
your sprayer.
As with any piece of equipment, certain
operating procedures, service, and maintenance
are required to keep your machine in top running
condition. We have attempted herein to cover all
of the adjustments required to fit varying
conditions. However, there may be times when
special care must be considered.
NOTE: The operator is responsible for
inspecting the machine and it’s
attachments, and having parts repaired
or replaced when continued use of the
product causes damage or excessive
wear to other parts.
Hagie Manufacturing Company reserves the
right to make changes in the design and material
of any subsequent sprayer without obligation to
existing units.
Thank you for choosing a Hagie sprayer and
we ensure you of our continued interest in its
satisfactory operation for you. We are proud to
have you as a customer!
ABOUT THIS MANUAL
This manual will aid you in the proper
operation and service of your machine. It is the
responsibility of the user to read the operator’s
manual and comply with the correct and safe
operating procedures, as well as maintain the
product according to the service information
provided in the MaintenanceandStorage Section
elsewhere in this manual.
Photographs and illustrations used in this
manual are of general nature only. Some of the
equipment and features shown may not be
available on your machine.
Information described in this manual was
correct at the time of printing. Because of Hagie
Manufacturing Company’s continuous product
Hagie Manufacturing Patent Decal
(Located on the right-hand
frame behind rear leg)
NOTICE
Any pictures contained within this
operator’s manual that depict situations
with shields, guards, rails, or lids
removed are for demonstration only.
Hagie Manufacturing Company strongly
urges the operator to keep all shields
and safety devices in place at all times.

SECTION 1 –
INTRODUCTION
1-2
improvement, certain information may not be
included in this manual. To obtain the most
current operator’s manual for your machine,
please visit www.hagiehelp.com.
Keep this manual in a convenient place for
easy reference, should problems arise. This
manual is considered a permanent fixture of
the product. In the event of resale, this
manual should accompany the machine.
If you do not understand any part of this
manual or require additional information or
service, contact Hagie Customer Support for
assistance.
SAFETY MESSAGES USED
IN THIS MANUAL
The following safety messages found
throughout this manual alert you of situations
that could be potentially dangerous to the
operator, service personnel, or equipment.
NOTE: A “Note” is intended to make special
mention of, or remark on.
SERVICE AND ASSISTANCE
For service and assistance, please contact:
Hagie Manufacturing Company
721 Central Avenue West
P.O. Box 273
Clarion, IA 50525-0273
[phone] OR [phone]
www.hagiehelp.com
IDENTIFICATION
Each machine is identified by means of a
frame serial number. This serial number
denotes the model, year in which it was built,
and the number of the sprayer.
For further identification, the engine,
hydrostatic pump, and attachments each have
serial numbers, and the planetary hubs have
identification plates that describe the type of
mount and gear ratio.
To ensure prompt, efficient service when
ordering parts or requesting service repairs,
record the serial numbers and identification
numbers in the following spaces provided.
DANGER
This symbol indicates a hazardous
situation which, if not avoided, will result
in serious injury or death.
WARNING
This symbol indicates a potentially
hazardous situation, which if not
avoided, could result in serious injury or
death.
CAUTION
This symbol indicates a potentially
hazardous situation, which if not
avoided, may result in minor or
moderate injury. It may also be used to
alert against unsafe practices.
NOTICE
This symbol indicates operator
awareness, which if not avoided, may
result in personal or property damage.
NOTICE
Reference to the right and left-hand used
throughout this manual refers to the
position when seated in the operator’s
seat facing forward.

1-3
SECTION 1 –
INTRODUCTION
Sprayer
The sprayer serial number is stamped on
the right-hand side frame (behind rear leg).
Engine
The engine serial number is located on the
engine block valve cover.
Hydrostatic Pump
The engine has one hydrostatic pump
(located on front of the engine block). Refer
to your Parts Manual for specific part
number.
Wheel Motors
The wheel motors each have an
identification plate attached to it. The
identification plate contains the serial number
and other manufacturer information. Refer to
your Parts Manual for specific part number.
_________________________ Sprayer
_________________________ Engine
Sprayer Serial Number
-Typical View
Engine Serial Number
-Typical View
_________________________ Hydrostatic
Pump
_________________________ Right Front
_________________________ Right Rear
_________________________ Left Front
_________________________ Left Rear
Hydrostatic Pump (Drive Pump)
(Located on front of the engine block)
* View shown from top of machine
-Typical View
Front Rear
Wheel Motor Identification Plates
-Typical View

SECTION 1 –
INTRODUCTION
1-4
Wheel Hubs
Each wheel hub has an identification plate
attached to the front of the hub. The plate also
contains information regarding gear ratio.
Spray Boom
Steel Spray Booms (90/100’)
The steel spray boom serial number is
stamped on the bottom right-hand side of
transom.
Aluminum Spray Booms (120/132’)
The aluminum spray boom serial number
is stamped on the lower right-hand side of
fixed transom.
Detasseler Combo Attachment
The detasseler combo attachment serial
number is stamped on the main tool bar.
_________________________ Right Front
_________________________ Right Rear
_________________________ Left Front
_________________________ Left Rear
Wheel Hub Identification Plate
-Typical View
Steel Spray Boom Serial Number
-Typical View
Aluminum Spray Boom Serial Number
-Typical View
Detasseler Combo Attachment
Serial Number
-Typical View

1-5
SECTION 1 –
INTRODUCTION
SPECIFICATIONS
NOTE: 380/90 R54 tires used for the following machine dimensions.
Detail Description Specification
90-ft.
Boom
100- ft.
Boom
120-ft.
Boom
132-ft.
Boom
A Overall Sprayer Height (from top of cab)
NOTE: Sprayer height dimension does not
include the cab-mounted rotating
beacons or the optional GPS unit.
154” **
(391.2 cm) **
154” **
(391.2 cm) **
154” **
(391.2 cm) **
154” **
(391.2 cm) **
B Raised Transom Height 153” **
(388.6 cm) **
(from top of lights)
153” **
(388.6 cm) **
(from top of lights)
153” **
(388.6 cm) **
(from top of fixed
transom)
153” **
(388.6 cm) **
(from top of fixed
transom)
C3 Transom Lift Range (C1 minus C2) 86”
(104” - 18”)
218.4 cm
(264.2-45.7 cm)
86”
(104” - 18”)
218.4 cm
(264.2-45.7 cm)
86”
(104” - 18”)
218.4 cm
(264.2-45.7 cm)
86”
(104” - 18”)
218.4 cm
(264.2-45.7 cm)
D Static Loaded Hub Height 38 3/8” **
(97.5 cm) **
38 3/8” **
(97.5 cm) **
38 3/8” **
(97.5 cm) **
38 3/8” **
(97.5 cm) **
E Wheel Base 166” (421.6 cm) 166” (421.6 cm) 166” (421.6 cm) 166” (421.6 cm)
F Sprayer Length 336” (853.4 cm) 336” (853.4 cm) 370” (939.8 cm) 410” (1041.4 cm)
GWidth
(booms folded, 120”/304.8 cm tread)
144” (365.8 cm) 144” (365.8 cm) 177” (449.6 cm) 177” (449.6 cm)
H Frame Clearance (to tread adjust bolts) 74” (188 cm) ** 74” (188 cm) ** 74” (188 cm) ** 74” (188 cm) **
I Lower Leg Clearance (from shield) 31” (78.7 cm) ** 31” (78.7 cm) ** 31” (78.7 cm) ** 31” (78.7 cm) **
J Tread Width* 122” - In **
(309.9 cm - In) **
154” - Out **
(391.2 cm - Out) **
122” - In **
(309.9 cm - In) **
154” - Out **
(391.2 cm - Out) **
122” - In **
(309.9 cm - In) **
154” - Out **
(391.2 cm - Out) **
122” - In **
(309.9 cm - In) **
154” - Out **
(391.2 cm - Out) **

SECTION 1 –
INTRODUCTION
1-6
* Tread width is measured at half (1/2) the tire
height.
** Refer to “Tire Specifications” provided elsewhere
in this section for a complete listing of tire options
when configuring machine specifications on your
model.
General Information
•Frame Type: 4 x 8” (10.2 x 20.3 cm)
modular platform frame
•Suspension: 4-wheel, individual, auto
air-ride
•Approximate Dry Weight:
* 24,210 lbs./10,981 kg (machine only)
* 28,710 lbs./13,022 kg (with 90’ boom)
* 29,210 lbs./13,249 kg (with 100’ boom)
* 30,110 lbs./13,657 kg (with 120’ boom)
* 30,810 lbs./13,975 kg (with 132’ boom)
•Shipping Width:
* 144”/365.8 cm (with 90/100’ boom)
* 177”/449.6 cm (with 120/132’ boom)
NOTICE
Because Hagie Manufacturing
Company offers a variety of options, the
illustrations in this manual may show a
machine equipped other than standard.
Height and weight do not consider
options. Values may vary, depending on
available equipment.

1-7
SECTION 1 –
INTRODUCTION
Spray System GPS Specifications
-If Equipped
NOTE: 120-ft. boom and 380/90 R54 tires used for the following machine dimensions.
NOTE: Dimensions may vary depending on
boom and tire options.
Detail Description Specification
A Wheel Base 166” (421.6 cm)
B Static Loaded Hub Height 38 3/8” (97.5 cm)
C Overall Sprayer Height (from middle of GPS unit) 156.4” (397.3 cm)
D Length
(from front of boom spray tips to center of GPS unit)
129.8” (329.7 cm)
E Length (from center of GPS unit to center of rear hub) 138.8” (352.6 cm)

SECTION 1 –
INTRODUCTION
1-8
Settings and Calibration
Record settings and calibration values
used in the following spaces provided when
programming your spray system console.
Refer to this information for future reference.
Circle the selected setting on the spray system console for the following options:
Record calculated calibration values in the spaces provided below.
Units • US (Acres) • SI (Hectares) • Turf
(1,000 sq. ft./
92 sq. m)
Speed
Sensor
• SP1 (Wheel Speed) • SP2 (Radar/GPS)
Control Type • Liquid Spray • Gran 1
(Single Belt
Bed)
• Gran 2
(Split Belt
Bed/Single
Encoder)
• Gran 3
(Split Belt
Bed/Dual
Encoders)
• Spinner RPM
Control
Valve Type • Standard
Valve
• Fast Valve • Fast Close
Valve
• Pulse Width
Modulated
Valve
• Pulse Width
Modulated
Close Valve
Speed Cal Section
Widths
Meter Cal Rate Cal Valve Cal Tank Volume
1. 1. 1. 1. 1. 1.
2. 2. 2. 2. 2.
3. 3. 3. 3. 3.
4. 4. 4. 4. 4.
5. 5. 5. 5. 5.
6.
7.
8.
9.
10.