Handicare Eva400 User manual

Service manual - English
Visual inspection
Inspect lift functions regularly. Check to ensure that material is free from damage.
Before use
Make certain the lift is properly assembled.
Check sling bar connection and safety latch function.
Check lifting function and base-width adjustment.
Check to ensure that the quick-connecting locking pin for the actuator is correctly installed.
Safety information
Always read the user manuals for all assistive devices used during a transfer.
Keep the user manual where it is accessible to users of the product.
Always make sure that you have the right version of the user manual.
The most recent editions of user manuals are available for downloading from our website, www.handicare.com.
Under no circumstances may the lift be used by persons who have not received instruction in the operation of the lift.
It is strongly prohibited to modify the original product.
Always read the user manual
Manual no: 781 En Rev 6
Valid from serial number:
610122000
61BC12000
610233000
610321000
610610500
J610610185
611010500
611112000
611314000
Eva450EE/EMEva400EE/EM Eva600EE
SWL: 180 kg/400 lbs
205 kg/450 lbs
270 kg/600 lbs
Eva400/Eva450/Eva600
Eva400EE: 60100001
Eva400EM: 60400011
Eva450EE: 60100002
Eva450EE, low legs: 60100006
Eva450EM, low legs: 60100007
Eva600EE: 60100003
Eva600EE, low legs: 60100010
SystemRoMedicTM

Table of contents
Assembly
Final inspection....................................................................................... 3
Using the product
Important information ............................................................................. 4
Trouble-shooting ..................................................................................... 4
Spare parts..................................................................................5-10
Changing Spare parts...........................................................................9-10
Exploded view ..........................................................................11-17
Periodic inspection - protocol.................................................18-22
Description of periodic inspektion ............................................................20
Periodic inspection - instruction..........................................................21-22
Maintenance ..................................................................................23
Symbols ...........................................................................................24
Technical information ................................................................25
Dimensions.......................................................................................26-28
2USER MANUAL SystemRoMedicTM

Eva450/Eva600
Eva400
EE
EM
Eva450/Eva600
Final inspection
Check to ensure that no parts have been left in the packaging.
Inspect the lift for signs of wear and damage.
Check all four castor wheels and castor wheel locks.
Check all connections and fixtures including screws and bolts.
Check the emergency stop function by activating the emergency stop button, and
then pressing either the up or down button. If nothing happens when the up or
down buttons are pressed, the emergency stop is functioning properly.
Grasp the hand control, press the up button and run the lift arm all the way up.
Then, press the down button and run the lift arm all the way down.
Test base-width adjustment function. Press the button for base-width adjustment
to widen the base fully, and then press the other button to narrow the base again.
Test lift function by lifting a person (not a user) using an approved sling. At the
same time, check the emergency lowering function with someone on the lift. See
section on Emergency lowering.
If the lift is functioning correctly, connect the charger and check to ensure that the
charging lamp on the control box lights up.
NOTE!
Before the lift is used for the first time:
• it must be charged for at least 4 hours. See section on charging batteries.
• the control box service counter needs to be reset. To reset the service counters
press both lift buttons on the hand control at the same time for 5 seconds.
An audio signal will indicate that the timer has been reset.
Keep the user manual where it is accessible to users of the product.
3
USER MANUAL
SystemRoMedicTM

Trouble-shooting
If the lift or base-width adjustment cannot be activated, check the following:
- That the emergency stop button is not pressed in.
- That all cables are properly and securely connected. Pull out the contact and plug it in again firmly.
- That battery charging is not in progress.
- That the battery is charged.
If the lift is not working properly, contact your dealer.
If the lift makes unusual noises:
- Try to determine the source of the sound. Take the lift out of operation and contact your dealer.
• The lift must be assembled according to the instructions provided by Handicare.
• The lift may only be used indoors and on a level floor.
• When lifting from the floor the rear wheels must always be locked to prevent the lift from rolling and colliding with the
user. Otherwise, the wheels should not be locked, so that the lift can align itself with the user’s centre of gravity.
• Lifting accessories must be properly fitted and tested in relation to the user’s needs and functional ability.
• Do not leave the user unattended during a transfer situation.
• Under no circumstances may max. load be exceeded. See section on Safe working load.
• Never move the lift by pulling on the actuator!
• The lift must not be used or immersed in or under water including showering.
• The lift should not be left / stored in a high humidity environment.
• The lift must not be charged in a wet room.
• To ensure optimal function, the lift must be inspected regularly. See section on Maintenance.
• Warranty applies only if repairs or alterations are made to the product by personnel who are authorized by Handicare.
• Using lifting accessories other than those approved can entail a risk.
• Verify that all lifting accessories hang vertically and can move freely.
Important Information
Using the product
4USER MANUAL SystemRoMedicTM

Description of parts Eva400EE/EM, Eva450EE/EM, Eva600EE
Spare parts
5
USER MANUAL
SystemRoMedicTM
B
A
E
L
K2 G1, G2
H
F1, F2
C1, C2
M
I
K1
Eva400
N

Spare part list
Pos Article Product Unit Components Images
A80100002 Rear castor 100 mm 1 pce 1 x Rear castor
1 x Locking nut M10
B 80100001 Front castor 100 mm 1 pce 1 x Front castor
1 x Locking nut M10
80100126 Front castor (low legs) 1 pce 1 x Front castor
1 x Locking nut M10
C1 80100055 Actuator legspreading
(400)
1 pce 1 x Actuator
1 x Motor cable for LA23
2 x Locking nut M8
0,25 x Cardboard
C2 80100056 Actuator legspreading
(450/600)
1 set 1 x Actuator
1 x Linak LA23 phone
cable
2 x Locking nut M8
0,25 x Cardboard
D1 80100048 Cable for charger EU
(450/600)
1 pce 1 x Charger
80100045 Cable for charger US
(450/600)
1 pce 1 x Charger
80100046 Cable for charger UK
(450/600)
1 pce 1 x Charger
80100047 Cable for charger AUS
(450/600)
1 pce 1 x Charger
D2 80100052 Charger EU (400) 1 pce 1 x Charger
80100060 Charger US(400) 1 pce 1 x Charger
80100059 Charger UK (400) 1 pce 1 x Charger
80100061 Charger AUS (400) 1 pce 1 x Charger EU
B
A
6USER MANUAL SystemRoMedicTM

Spare part list
Pos Article Product Unit Components Images
E80100032 Lever 1 set 2 x Lever
1 x Threaded rod
M10x95
2 x Washer 10,5x20x2
F1 80100044 Hand control 4-buttons
(450/600)
1 pce 1 x Hand control
F2 80100062 Hand control 4-buttons
Linak CBJH (400EE)
1 pce 1 x Hand control
F3 80100063 Hand control 2-buttons
(400EM)
1 pce 1 x Hand control
80100156 Hand control HB32-4 1 pce 1 x Hand control
80100130 Hand control tester 1 pce
G1 80100053 Actuator mast (400) 1 set 1 x Actuator LA31
2 x Locking nut
0,5 x Cardboard
G2 80100054 Actuator mast (450/600) 1 set 1 x Actuator LA44
2 x Locking nut
0,5 x Cardboard
I 80100058 Sling bar lock for alu
sling bar
1 set 10 x Cargo barrier
20 x Screw M5x12
G1
G2
F1
F2
7
USER MANUAL
SystemRoMedicTM

Spare part list
Pos Article Product Unit Components Images
K1 80100051 Control box CBJ (400) 1 pce 1 x Control box
0,5 x Cardboard
K2 80100042 Control box CBJ
(450/600)
1 pce 1 x Control box
80100153 Control box CBJC
(450)
1 pce 1 x Control box
80100154 Control box CBJC
(600)
1 pce 1 x Control box
80100043 Battery Box CBJ
(450/600)
1 pce 1 x Battery box
80100057 Battery CBJ 1 pair 1 x Battery box
1 x Aircap bag
M 80100034 Push handlebar 1 pce 1 x Push handlebar
handlebar
2 x Locking nut M8
2 x Plug
1 x Cardboard push handles
80100103 Reinforced legspread
kit (600)
1 set
80100118 Cable for actuator
(450/600 lowlegs)
1 pce
80100119 Mounting plate Linak
(450/600 low legs)
1 pce
25 22
20
21
23
27
18
3031
29
17
19
28
16
26
24
28
16
21
23
ITEM NO.
TITLE
QTY.
16 WASHER 50x12,5x2 2
17 BUSHING 62x12x8 1
18 LA44 1
19 BUSHING 50x16x12 1
20 BUSHING FRONT 50x12x8 1
21
SPREADER BAR CASTING
2
22 BOOM 1
23 WASHER 46x14,5x1 2
24 STEEL TUBE 41x10x8 1
25 SUPPORT PLATE 120x30x3 2
26 ACTUATOR TOP BRACKET 1
27 TAP 1
28 MAST PIVOT CASTING 2
29 PUCH HANDEL WELDMT 1
30 ACTUATOR BOTTOM BRACKET 1
31 MAST 1
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
5 4 3 2 1 7 8
9
10 11 12
1 2 3 4 5 6 7 8
G
12
11
10
9
-
SCALE:1:5
DWG. NO. REV.
NAME DATE
DRAWN
APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS: TITLE
MATERIAL:
SIZE
hc-jope
-
EVA 400/450 MAST EXPLODED
-
-
2009-07-15
A2
Unless otherwise stated, general
tolerances according to ISO 2768-m
-
K1 K2
8USER MANUAL SystemRoMedicTM

80100001, -02 Front/rear castor 100 mm
Using an Allen key, remove the screw that holds the castor in place. Replace the castor, apply Loctite 2701 or similar,
and then secure the castor with the screw.
80100126 Front castor EML
Using an Allen key, remove the screw that holds the castor in place. Replace the castor, apply Loctite 2701 or similar,
and then secure the castor with the screw.
80100055, -56 Actuator leg legspreading
Connect the motor cable to the actuator.
Run the actuator until the legs are drawn in fully. Activate emergency stop. Disconnect the actuator from the control box.
Loosen and remove the screw that holds the actuator to the leg. Remove the screw covers and loosen the screw and
nut. Remove the actuator.
Install the new actuator; start by securing the end that is secured to the leg. Use the accompanying lock nut, and then
secure the end that is connected to the base of the mobile lift. Use the accompanying lock nut. Replace the screw
covers. Connect the actuator to the control box.
80100045, -46, -47, -48 Charger
Connect the charger cable to the control box, and then plug it into a wall socket.
80100032 Lever
Unscrew the old lever and install the new one.
80100044, -062, -063, -156 Hand control
Activate the emergency stop, and then disconnect the hand control. Connect the new hand control.
80100130 Hand control tester
80100053, -054 Actuator mast
Lower the mast to the lowest position. Activate emergency stop. Disconnect the actuator from the control box. Free the
upper end of the actuator by first removing the screw covers, and then removing the screws and nuts. Then, free the
lower end in the same way. Lift the mast and remove the actuator. Install the new actuator. Start by fitting the lower end,
and then lift the mast and fit the upper end. Secure the actuator with the existing screws and the new, accompanying
lock nuts. Replace the screw covers and connect the actuator to the control box.
80100058 Slingbar lock for slingbar alu
Remove the screws on either side of the safety latch and remove it. Install the new safety latch and secure it with the two
accompanying M5x12 screws. Position the safety latch, so that the bevelled side is facing in towards the lift hook.
Changing spare parts
9
USER MANUAL
SystemRoMedicTM

80100051, -042, -153, -154 Control box
Activate the emergency stop, and then disconnect the actuator and hand control. Remove the battery, loosen the two
long screws and remove the control box. Install the new control box and secure it with the two crews. Replace the
battery, and then connect the actuator and hand control.
80100043, -057 Battery box
Remove the battery by lifting it straight up and out of the holder in the control box. Install the new battery in the holder.
Note! The battery must be charged for at least four hours before it is used for the first time.
80100057 Battery CBJ (Eva400)
Remove the control box from the mobile lift. Loosen the seven screws on the back of the control box. Open the control
box and remove the cords from the two batteries. replace the old batteries with the new ones. Note the battery
terminals! Reattach the cords and make sure that all of the cords are inside the casing before the lid is reattached.
80100034 Push handle bar
Loosen the screws on the sides of the push handle bracket. Remove and replace the push handle. Fasten the screws.
Changing spare parts
10 USER MANUAL SystemRoMedicTM

Exploded view - chassies Eva400EE/Eva450EE
11
USER MANUAL
SystemRoMedicTM
10 22
7
13 15
9
32245863192352311626 27282521201729
30 31 18 14
4
33 34
ITEM NO.
DOCUMENT NO.
DESCRIPTION
QTY.
1 90000329
Locking handle LSS64M10S
2
2 90000633
Center support EE
1
390000305
Pivot sleev outer
2
490000632
Leg left LINAK
1
590000630
Rear fork LINAK
2
6 90000285
Leg shim
2
790000306
Pivot sleev inner
2
890000287
Leg gap filler
2
9 90000631
Leg right LINAK
1
10 90000288
Front fork
2
11 90000259
Front wheel 100mm
2
12 90000260
Rear wheel 100mm
2
13 90000660
Nut cover MSM10
2
14 90000021
Screw MF6S DIN7997 8.8 M10x70 fzb
2
15 90000150
Screw M6S DIN931 8.8 M10x95 fzb
2
16 90000152
Screw K6S ISO 7380 8.8 M8x30 FZB
4
17 90000539
Lock nut DIN 985 CL6 M10 FZB
4
18 90000345
Washer DIN125 8.4 fzb
2
19 90000601
Washer DIN125 10.5 fzb
6
20 90000367
Actuator LA 44
1
21 90000629
Base bracket LINAK
1
22 90000784
Screw MF6S DIN7991 8.8 M10x80 fzb
2
23
90000464_5
Watt link
1
24 90000460
Strut leg spread "#2"
1
25 90000307
Pivot sledge actuator
1
26 90000038
Screw M6S DIN931 8.8 M8x50 fzb
1
27 90000026
Lock nut DIN985 M8 fzb
1
28 90000330
Nut cover MSM8G
3
29 90000461
Strut leg spread "#3"
1
30 90000153
Screw K6S ISO7380 8.8 M8x35 fzb
2
31 90000672
Sleeve 10x8x15
2
32 90000740
0 ring 8.3
2
33 90000663
Sleeve 10x8x45
1
34 90000147
Screw M6S DIN931 8.8 M8x55 fzb
1
35 90000400
Threaded steel rod M10x95 fzb
1
6
D C B A E F G H
E A B C D F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
12
11
10
9
SCALE:1:5
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-jope
Released
EVA EE 400/450 base
g
2010-03-25
A2
Unless otherwise stated, general tolerances according to ISO 2768-m

Exploded view- chassis Eva400EM/Eva450EM
12 USER MANUAL SystemRoMedicTM
6 9 8
23
24
20
5
2221
1
10
12 11
14
13
18 17
1516
7
19
4 3
7
Apply Loctite 2701 or equivlalent on one side of threaded rod
Apply Loctite 2701 or equivalent
2 7 5
Apply Loctite 2701 or equivalent
BOM Table
ITEM NO.
DOCUMENT NO.
TITLE
QTY.
1 90000700
Center support EM
1
290000539
Lock nut DIN 985 CL6 M10 FZB
2
390000285
Leg shim
2
490000785
Fastening plate
1
590000656
Washer flange 18x22x7
4
690000657
Pivot sleeve out 78,5x18,15x10
2
790000601
Washer DIN125 10.5x20x2 fzb
6
890000150
Screw M6S DIN931 8.8 M10x95 fzb
2
990000660
Nut cover MSM10
2
10 90001631
Plate pedal shoulder bolt
1
11 90000672
Sleeve 10x8x15
2
12 90000786
Screw MC6S DIN912 8.8 M8x40 fzb
2
13 90000498
Pedal steel
1
14 90000501
Bushing 10x12x6 PA-66
2
15 90000528
Washer PE 10,5x18x4
1
16 90001422
Shoulder bolt ISO7379 12.9 10xM8x45
1
17 90000645
Ball joint DIN71802 M8
4
18 90000504
Nut M6M DIN934 M8 fzb
4
19 90000499
Threaded steel rod M8x255 fzb
2
20 90000345
Washer DIN125 8.4x16x1.6 fzb
2
21 90000400
Threaded steel rod M10x95 fzb
1
22 90000329
Locking handle LSS64M10S
2
23 90003134 Eva450EM leg assm 1 24 90003135
Eva450EM leg assm right
1
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
01
2 washers added: 90000601. 2 sub
assemblies created for the legs: 90003134
and 90003135
2015-02-06
hc-makn
6
D C B A E F G H
E A B C D F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
12
11
10
9
01
SCALE:1:5
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-makn
Released
EVA 450 EM base
90002522
2015-02-06
A2
Unless otherwise stated, general tolerances according to ISO 2768-m
6 9 8
23
24
20
5
2221
1
10
12 11
14
13
18 17
1516
7
19
4 3
7
Apply Loctite 2701 or equivlalent on one side of threaded rod
Apply Loctite 2701 or equivalent
2 7 5
Apply Loctite 2701 or equivalent
BOM Table
ITEM NO.
DOCUMENT NO.
TITLE
QTY.
1 90000700
Center support EM
1
290000539
Lock nut DIN 985 CL6 M10 FZB
2
390000285
Leg shim
2
490000785
Fastening plate
1
590000656
Washer flange 18x22x7
4
690000657
Pivot sleeve out 78,5x18,15x10
2
790000601
Washer DIN125 10.5x20x2 fzb
6
890000150
Screw M6S DIN931 8.8 M10x95 fzb
2
990000660
Nut cover MSM10
2
10 90001631
Plate pedal shoulder bolt
1
11 90000672
Sleeve 10x8x15
2
12 90000786
Screw MC6S DIN912 8.8 M8x40 fzb
2
13 90000498
Pedal steel
1
14 90000501
Bushing 10x12x6 PA-66
2
15 90000528
Washer PE 10,5x18x4
1
16 90001422
Shoulder bolt ISO7379 12.9 10xM8x45
1
17 90000645
Ball joint DIN71802 M8
4
18 90000504
Nut M6M DIN934 M8 fzb
4
19 90000499
Threaded steel rod M8x255 fzb
2
20 90000345
Washer DIN125 8.4x16x1.6 fzb
2
21 90000400
Threaded steel rod M10x95 fzb
1
22 90000329
Locking handle LSS64M10S
2
23 90003134 Eva450EM leg assm 1 24 90003135
Eva450EM leg assm right
1
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
01
2 washers added: 90000601. 2 sub
assemblies created for the legs: 90003134
and 90003135
2015-02-06
hc-makn
6
D C B A E F G H
E A B C D F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
12
11
10
9
01
SCALE:1:5
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-makn
Released
EVA 450 EM base
90002522
2015-02-06
A2
Unless otherwise stated, general tolerances according to ISO 2768-m

Exploded view- chassis Eva600EE
13
USER MANUAL
SystemRoMedicTM
10 22
7
13 15
9
32245863192352311626 27282521201729
30 31 18 14
4
33 34
ITEM NO.
DOCUMENT NO.
DESCRIPTION
QTY.
1 90000329
Locking handle LSS64M10S
2
290000325
Center support Eva 600
1
390000305
Pivot sleev outer
2
490000636
Leg left Eva 600
1
590000630
Rear fork LINAK
2
690000285
Leg shim
2
790000306
Pivot sleev inner
2
890000287
Leg gap filler
2
990000635
Leg right Eva 600
1
10 90000288
Front fork
2
11 90000259
Front wheel 100mm
2
12 90000260
Rear wheel 100mm
2
13 90000660
Nut cover MSM10
2
14 90000021
Screw MF6S DIN7997 8.8 M10x70 fzb
2
15 90000150
Screw M6S DIN931 8.8 M10x95 fzb
2
16 90000152
Screw K6S ISO 7380 8.8 M8x30 FZB
4
17 90000539
Lock nut DIN 985 CL6 M10 FZB
4
18 90000345
Washer DIN125 8.4 fzb
2
19 90000601
Washer DIN125 10.5 fzb
6
20 90000367
Actuator LA 44
1
21 90000629
Base bracket LINAK
1
22 90000784
Screw MF6S DIN7991 8.8 M10x80 fzb
2
23
90000464_5
Watt link
1
24 90000658
Strut leg spread 352
1
25 90000307
Pivot sledge actuator
1
26 90000038
Screw M6S DIN931 8.8 M8x50 fzb
1
27 90000026
Lock nut DIN985 M8 fzb
1
28 90000330
Nut cover MSM8G
3
29 90000659
Strut leg spread 360
1
30 90000153
Screw K6S ISO7380 8.8 M8x35 fzb
2
31 90000672
Sleeve 10x8x15
2
32 90000740
0 ring 8.3
2
33 90000663
Sleeve 10x8x45
1
34 90000147
Screw M6S DIN931 8.8 M8x55 fzb
1
35 90000400
Threaded steel rod M10x95 fzb
1
6
D C B A E F G H
E A B C D F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
12
11
10
9
SCALE:1:5
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-jope
Released
EVA EE 600 base
g
2010-03-25
A2
Unless otherwise stated, general tolerances according to ISO 2768-m

Exploded view - mast and boom Eva400EE
14 USER MANUAL SystemRoMedicTM
7 21 28 22
26 13 12 10 27 15 19
1
14 11
20
82
16 29 24 18 23 17 25
6 3 4 5 9
ITEM NO.
DOCUMENT NO.
DESCRIPTION
QTY.
1 90000293
Handle
1
290000634
Mast
1
390000300
Bushing mast/boom
1
490000306
Pivot sleeve inner
1
590000164
Boom
1
690000290
Mast pivot casting
2
790000628
Top bracket LINAK
1
890000308
Nut bar mast and boom
1
990000326
Plastic washer
4
10 90000294
Spreader bar pivot
1
11 90000307
Pivot sledge actuator
2
12 90000291
Spreader bar casting
2
13 90000298
Bushing boom ISPR
1
14 90000293
Bottom bracket
1
15 90000364
Eva actuator LA 31 718
1
16 90000386
Control box CBJH EVA
1
17 90000014
M10 nut cap
6
18 90000330
Nut cover MSM8G
8
19 90000047
Plug button
2
20 90000152
Screw M6S DIN931 8.8 M10x30 fzb
2
21 90000721
Screw M6S DIN933 8.8 M10x16 fzb
2
22 90000038
Screw M6S DIN931 8.8 M8x50 fzb
2
23 90000026
Lock nut DIN985 M8 fzb
7
24 90000013
Screw M6S DIN931 8.8 M8x80 fzb
2
25 90000040
Screw M6S DIN931 8.8 M8x75 fzb
1
26 90000028
Screw M6S DIN931 8.8 M8x65 fzb
1
27 90000153
Shoulder bolt ISO7379 12.9 10xM8x35
1
28 90000601
Washer DIN125 10.5 fzb
4
29 90000788
Screw MC6S DIN912 8.8 M5x75 fzb
2
6
D C B A E F G H
E A B C D F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
12
11
10
9
SCALE:1:5
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-jope
Released
EVA EM/EE 400 mast
g
2010-03-25
A2
Unless otherwise stated, general tolerances according to ISO 2768-m

Exploded view - mast and boom Eva400EM
15
USER MANUAL
SystemRoMedicTM
7 21 28 22
26 13 12 10 27 15 19
1
14 11
20
82
16 29 24 18 23 17 25
6 3 4 5 9
ITEM NO.
DOCUMENT NO.
DESCRIPTION
QTY.
1 90000293
Handle
1
2 90000634
Mast
1
390000300
Bushing mast/boom
1
490000306
Pivot sleeve inner
1
5 90000164
Boom
1
690000290
Mast pivot casting
2
7 90000628
Top bracket LINAK
1
890000308
Nut bar mast and boom
1
9 90000326
Plastic washer
4
10 90000294
Spreader bar pivot
1
11 90000307
Pivot sledge actuator
2
12 90000291
Spreader bar casting
2
13 90000298
Bushing boom ISPR
1
14 90000293
Bottom bracket
1
15 90000364
Eva actuator LA 31 718
1
16 90000386
Control box CBJH EVA
1
17 90000014
M10 nut cap
6
18 90000330
Nut cover MSM8G
8
19 90000047
Plug button
2
20 90000152
Screw M6S DIN931 8.8 M10x30 fzb
2
21 90000721
Screw M6S DIN933 8.8 M10x16 fzb
2
22 90000038
Screw M6S DIN931 8.8 M8x50 fzb
2
23 90000026
Lock nut DIN985 M8 fzb
7
24 90000013
Screw M6S DIN931 8.8 M8x80 fzb
2
25 90000040
Screw M6S DIN931 8.8 M8x75 fzb
1
26 90000028
Screw M6S DIN931 8.8 M8x65 fzb
1
27 90000153
Shoulder bolt ISO7379 12.9 10xM8x35
1
28 90000601
Washer DIN125 10.5 fzb
4
29 90000788
Screw MC6S DIN912 8.8 M5x75 fzb
2
6
D C B A E F G H
E A B C D F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
12
11
10
9
SCALE:1:5
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-jope
Released
EVA EM/EE 400 mast
g
2010-03-25
A2
Unless otherwise stated, general tolerances according to ISO 2768-m

Exploded view - mast and boom Eva450EM
16 USER MANUAL SystemRoMedicTM
6
16 17
18
21
20
5
10
11
8
7
22
27
4
32
3029
31
1
2
3
2625
15
141312
28
19
2423
9
Loctite 2701 or equivalent
Apply Loctite 2701 or equivalent
34
33
36
35
ITEM NO.
DOCUMENT NO.
TITLE
QTY.
1 90000634
Mast Linak
1
290001889
Linak MBJ2 incl. screws
1
390002369
Motor cable LA44 rak
1
490000363
Actuator LA44 718
1
590000164
Boom
1
690000153
Shoulder bolt ISO7379 (DIN610) 12.9 10xM8x35
1
790000294
Spreader bar pivot
1
890000291
Spreader bar casting
2
990000297
Washer PE 50x12x0,5
4
10 90000028
Screw M6S DIN931 8.8 M8x65 fzb
1
11 90000298
Bushing boom/spr bar 50x12x8
1
12 90000300
Bushing mast/boom 62x12x8
1
13 90000299
Bushing mast/boom 50x16x12
1
14 90000824
Washer PE 50x12x2
1
15 90000290
Mast pivot casting
2
16 90000296
Washer PE 50x12x1
1
17 90000307
Pivot sledge actuator
2
18 90000628
Top bracket Eva Linak
1
19 90000038
Screw M6S DIN931 8.8 M8x50 fzb
2
20 90000697
Screw M6S DIN931 8.8 M10x16H fzb
2
21 90000047
Plug IF3228-30G
2
22 90000295
Push handle bars
1
23 90000014
Nut cap M10 grey
6
24 90000026
Lock nut DIN985 M8 fzb
7
25 90000012
Waher M10 for nut cup
6
26 90000040
Screw M6S DIN931 8.8 M8x75 fzb
1
27 90000330
Nut cover MSM8G
8
28 90000013
Screw M6S DIN931 8.8 M8x80 fzb
2
29 90000293
Actuator bottom bracket
1
30 90000601
Washer DIN125 10.5x20x2 fzb
4
31 90000308
Nut bar mast and boom
1
32 90000046
Screw M6S DIN931 8.8 M10x30 fzb
2
33 90001939
Plug for CBJ
1
34 90001940
O-ring for plug CBJ
1
35 90000952
Battery box CBJ
1
36 90000951
Control box CBJ2
1
REVISION HISTORY
REV.
DESCRIPTION
DATE
APPROVED
01
Drawing updated according to reality: one hole removed on
boom
2014-09-12
hc-makn
02
Mast adjusted to be uniqly for 450 EM, plug and o-ring added
2015-02-06
hc-makn
6
D C B A E F G H
E A B C D F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
12
11
10
9
02
SCALE:1:5
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-makn
Released
EVA 450 EM mast
90001890
2015-02-06
A2
Unless otherwise stated, general tolerances according to ISO 2768-m

Exploded view - mast and boom Eva450EE/Eva600EE
17
USER MANUAL
SystemRoMedicTM
11 7 25 24 21 22
27 13
9
12 17 10 28 19
1
15 14
20
82
29 16 18 26 23
6 5 3 4
ITEM NO.
DOCUMENT NO.
DESCRIPTION
QTY.
1 90000293
Handle
1
290000634
Mast
1
390000300
Bushing mast/boom
1
490000306
Pivot sleeve inner
1
5 90000164
Boom
1
690000290
Mast pivot casting
2
790000628
Top bracket LINAK
1
890000308
Nut bar mast and boom
1
990000326
Plastic washer
4
10 90000294
Spreader bar pivot
1
11 90000307
Pivot sledge actuator
2
12 90000291
Spreader bar casting
2
13 90000298
Bushing boom ISPR
1
14 90000293
Bottom bracket
1
15 90000363
EVA Actuator LA 44
1
16 853900054
Control box CBJ2
1
17 90000014
M10 nut cap
6
18 90000330
Nut cover MSM8G
8
19 90000047
Plug button
2
20 90000152
Screw M6S DIN931 8.8 M10x30 fzb
2
21 90000038
Screw M6S DIN931 8.8 M8x50 fzb
2
22 90000026
Lock nut DIN985 M8 fzb
7
23 90000040
Screw M6S DIN931 8.8 M8x75 fzb
1
24 90000601
Washer DIN125 10.5 fzb
4
25 90000721
Screw M6S DIN933 8.8 M10x16 fzb
2
26 90000013
Screw M6S DIN931 8.8 M8x80 fzb
2
27 90000028
Screw M6S DIN931 8.8 M8x65 fzb
1
28 90000153
Shoulder bolt ISO7379 12.9 10xM8x35
1
29 90000789
Screw MLC6S DIN7984 8.8 M5x8
3
6
D C B A E F G H
E A B C D F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
12
11
10
9
SCALE:1:5
DWG. NO.
REV.
NAME
DATE
DRAWN APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS:
TITLE
MATERIAL:
SIZE
hc-jope
Released
EVA EE 450/600 mast
g
2010-03-25
A2
Unless otherwise stated, general tolerances according to ISO 2768-m

Exploded view- SlingBar
Pos. Product Unit
1 Tube 2
2 Centercasting 1
3 Supportpin 1
4 Slinghook 2
5 Hangerstraplock 2
6 Screw for slinghook and tube 4
7 Plasticbushing for supportpin 1
8 Nutbar 2
9 Retainingring 1
10 Screw for tube and center casting 4
11 Screw for hangerstraplock 4
Components-SlingBar
18 USER MANUAL SystemRoMedicTM
9
2
8
1
511
4
7
10
3611

Base:
Check for visible damage
Check:
A Castor
B Brakes
C Legspreading
Mast:
Inspect the mast
Check:
D Locking handles
E Lift arm hardware etc
F Link
G Slingbar and the function of the safety latches
H Mast actuator
I Battery and cable installations
J Hand control
K Emergency stop
L Emergency lowering
M Charging
N Product label
O Lift arm joint
Test of safe working load:
Safe working load test mast
Safe working load test base
Mechanical emergency lowering
Accessories:
Documentation:
Instructions / manuals
Controll box:
Reset the control box service counter
Lift type: Contract no:
s/n: Name:
Version: Address:
Prod. year:
Sling bar id.: Situation of use: Home Institution Other
Comments: 1. Attention 2. Correct 3. Do not use!
Periodic inspection - protocol
Date:
Load test weight: Serviced by:
In accordance with ISO 10535:2006 Annex B-Periodic inspection

Description for periodic inspection
20 USER MANUAL SystemRoMedicTM
A
A
N
D
K
H
F
J
I
C
E
G
L
M
B
L
N
Eva450EEL Eva600EEL
Eva450EML
REVISION HISTORY
REV. DESCRIPTION DATE APPROVED
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
SCALE:1:10
DWG. NO. REV.
NAME DATE
DRAWN
APPROVED BY
SHEET 1 OF 1
WEIGHT:
COMMENTS:
STATUS: TITLE
MATERIAL:
SIZE
Released
EVA EEL 450 base
90001288 02
g
2011-05-20
A3
Unless otherwise stated, general
tolerances according to ISO 2768-m
hc-jope
This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare
and must not be disclosed, loaned, copied or used for manufacturing, tendering or any other purpose without their written permission.
Eva400EM/Eva450EM
O