Harken 3160 User manual

INSTRUCTION SHEET
Big Boat CB Traveler Cars
3160/3161/3163/3164/3165/3166/3167/3172
CB CARS ONLY ROLL ON CB TRACK
Installing Traveler Car on Track
Position car at end of track and gently roll on. Car should roll on easily, if not
check to make sure you are using CB track. Do not remove ball retaining
wires. Cars will not roll unless they have retaining clips.
N15W24983 Bluemound Rd., Pewaukee, WI 53072-4974 USA
Telephone: [phone] • Fax: [phone]
Web: http://www.harken.com • Email: [email protected]
Position the car on edge
and gently push one ball
at a time from the center
of the retaining clip. Do
not remove the retaining
clip from the car!
Removing Ball Bearings from CB Cars
Car Car Width Track
Big Boat 3
3
/ 8 " (85 mm) 3154/3155/3156/3159
Note: Track not shown actual size
3154, 3155
3159
Part No. A B C
in mm in mm in mm
3154, 3155, 3159 1
1
/ 4 32
3
/ 4 19 1
5
/ 8 42
3156 1
1
/ 4 32 2
1
/ 4 57 1
3
/ 16 30
A
B
C
Strictly follow all instructions to avoid an accident, damage to
your vessel, personal injury or death. See www.harken.com/
manuals for additional safety information.
3156
INSTRUCTION SHEET
Big Boat CB Traveler Cars
3160/3161/3163/3164/3165/3166/3167/3172
CB CARS ONLY ROLL ON CB TRACK
Installing Traveler Car on Track
Position car at end of track and gently roll on. Car should roll on easily, if not
check to make sure you are using CB track. Do not remove ball retaining
wires. Cars will not roll unless they have retaining clips.
N15W24983 Bluemound Rd., Pewaukee, WI 53072-4974 USA
Telephone: [phone] • Fax: [phone]
Web: http://www.harken.com • Email: [email protected]
Position the car on edge
and gently push one ball
at a time from the center
of the retaining clip. Do
not remove the retaining
clip from the car!
Removing Ball Bearings from CB Cars
Car Car Width Track
Big Boat 3
3
/ 8 " (85 mm) 3154/3155/3156/3159
Note: Track not shown actual size
3154, 3155
3159
Part No. A B C
in mm in mm in mm
3154, 3155, 3159 1
1
/ 4 32
3
/ 4 19 1
5
/ 8 42
3156 1
1
/ 4 32 2
1
/ 4 57 1
3
/ 16 30
A
B
C
Strictly follow all instructions to avoid an accident, damage to
your vessel, personal injury or death. See www.harken.com/
manuals for additional safety information.
3156
INSTRUCTION SHEET
Big Boat CB Traveler Cars
3160/3161/3163/3164/3165/3166/3167/3172
CB CARS ONLY ROLL ON CB TRACK
Installing Traveler Car on Track
Position car at end of track and gently roll on. Car should roll on easily, if not
check to make sure you are using CB track. Do not remove ball retaining
wires. Cars will not roll unless they have retaining clips.
N15W24983 Bluemound Rd., Pewaukee, WI 53072-4974 USA
Telephone: [phone] • Fax: [phone]
Web: http://www.harken.com • Email: [email protected]
Position the car on edge
and gently push one ball
at a time from the center
of the retaining clip. Do
not remove the retaining
clip from the car!
Removing Ball Bearings from CB Cars
Car Car Width Track
Big Boat 3
3
/ 8 " (85 mm) 3154/3155/3156/3159
Note: Track not shown actual size
3154, 3155
3159
Part No. A B C
in mm in mm in mm
3154, 3155, 3159 1
1
/ 4 32
3
/ 4 19 1
5
/ 8 42
3156 1
1
/ 4 32 2
1
/ 4 57 1
3
/ 16 30
A
B
C
Strictly follow all instructions to avoid an accident, damage to
your vessel, personal injury or death. See www.harken.com/
manuals for additional safety information.
3156
INSTRUCTION SHEET
Big Boat CB Traveler Cars
3160/3161/3163/3164/3165/3166/3167/3172
CB CARS ONLY ROLL ON CB TRACK
Installing Traveler Car on Track
Position car at end of track and gently roll on. Car should roll on easily, if not
check to make sure you are using CB track. Do not remove ball retaining
wires. Cars will not roll unless they have retaining clips.
N15W24983 Bluemound Rd., Pewaukee, WI 53072-4974 USA
Telephone: [phone] • Fax: [phone]
Web: http://www.harken.com • Email: [email protected]
Position the car on edge
and gently push one ball
at a time from the center
of the retaining clip. Do
not remove the retaining
clip from the car!
Removing Ball Bearings from CB Cars
Car Car Width Track
Big Boat 3
3
/ 8 " (85 mm) 3154/3155/3156/3159
Note: Track not shown actual size
3154, 3155
3159
Part No. A B C
in mm in mm in mm
3154, 3155, 3159 1
1
/ 4 32
3
/ 4 19 1
5
/ 8 42
3156 1
1
/ 4 32 2
1
/ 4 57 1
3
/ 16 30
A
B
C
Strictly follow all instructions to avoid an accident, damage to
your vessel, personal injury or death. See www.harken.com/
manuals for additional safety information.
3156

Ball Replacement Chart
Position car on edge with
retaining clip in place. Gently
push one ball at a time into
car from center of clip. Allow
balls to roll into return race
and insert remaining balls.
Do not overfill the car!
Loading Ball Bearings into CB Cars
Printed in USA 4924 11/13
Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by
squirting a detergent/water solution into center openings. Roll car back and forth to
distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two
drops of McLube®OneDrop™to ball contact surfaces of track. Roll car back and
forth through OneDrop™several times to distribute onto bearings. Wipe remaining
OneDrop™off track. OneDrop™is preferred but you can also use one to two drops of a
light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water.
Important! Exposure to some teak cleaners and other caustic solutions can result
in discoloration of part and is not covered under the Harken warranty.
For additional safety, maintenance and warranty information see www.harken.com or
the Harken®catalog.
Maintenance
Warranty
Inspect
Frequently inspect shackles and control block fittings for signs of fatigue and replace as
necessary. Make sure every installation includes Harken track end stops. Arrange control
tackle so cars do not hit end stops under load.
Car Series Balls/Car Balls Order Balls/Set Ball Ø
3160/3163/3164 3000 50 Torlon 547 25
3
/ 8 "(10mm)
3161/3165/3166 4500 72 Torlon 547 25
3
/ 8 "(10mm)
3172 2 x 4500 144 Torlon 547 25
3
/ 8 "(10mm)
3167 5000 90 Torlon 547 25
3
/ 8 "(10mm)
Ball Replacement Chart
Position car on edge with
retaining clip in place. Gently
push one ball at a time into
car from center of clip. Allow
balls to roll into return race
and insert remaining balls.
Do not overfill the car!
Loading Ball Bearings into CB Cars
Printed in USA 4924 11/13
Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by
squirting a detergent/water solution into center openings. Roll car back and forth to
distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two
drops of McLube®OneDrop™to ball contact surfaces of track. Roll car back and
forth through OneDrop™several times to distribute onto bearings. Wipe remaining
OneDrop™off track. OneDrop™is preferred but you can also use one to two drops of a
light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water.
Important! Exposure to some teak cleaners and other caustic solutions can result
in discoloration of part and is not covered under the Harken warranty.
For additional safety, maintenance and warranty information see www.harken.com or
the Harken®catalog.
Maintenance
Warranty
Inspect
Frequently inspect shackles and control block fittings for signs of fatigue and replace as
necessary. Make sure every installation includes Harken track end stops. Arrange control
tackle so cars do not hit end stops under load.
Car Series Balls/Car Balls Order Balls/Set Ball Ø
3160/3163/3164 3000 50 Torlon 547 25
3
/ 8 "(10mm)
3161/3165/3166 4500 72 Torlon 547 25
3
/ 8 "(10mm)
3172 2 x 4500 144 Torlon 547 25
3
/ 8 "(10mm)
3167 5000 90 Torlon 547 25
3
/ 8 "(10mm)
Ball Replacement Chart
Position car on edge with
retaining clip in place. Gently
push one ball at a time into
car from center of clip. Allow
balls to roll into return race
and insert remaining balls.
Do not overfill the car!
Loading Ball Bearings into CB Cars
Printed in USA 4924 11/13
Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by
squirting a detergent/water solution into center openings. Roll car back and forth to
distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two
drops of McLube®OneDrop™to ball contact surfaces of track. Roll car back and
forth through OneDrop™several times to distribute onto bearings. Wipe remaining
OneDrop™off track. OneDrop™is preferred but you can also use one to two drops of a
light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water.
Important! Exposure to some teak cleaners and other caustic solutions can result
in discoloration of part and is not covered under the Harken warranty.
For additional safety, maintenance and warranty information see www.harken.com or
the Harken®catalog.
Maintenance
Warranty
Inspect
Frequently inspect shackles and control block fittings for signs of fatigue and replace as
necessary. Make sure every installation includes Harken track end stops. Arrange control
tackle so cars do not hit end stops under load.
Car Series Balls/Car Balls Order Balls/Set Ball Ø
3160/3163/3164 3000 50 Torlon 547 25
3
/ 8 "(10mm)
3161/3165/3166 4500 72 Torlon 547 25
3
/ 8 "(10mm)
3172 2 x 4500 144 Torlon 547 25
3
/ 8 "(10mm)
3167 5000 90 Torlon 547 25
3
/ 8 "(10mm)
Ball Replacement Chart
Position car on edge with
retaining clip in place. Gently
push one ball at a time into
car from center of clip. Allow
balls to roll into return race
and insert remaining balls.
Do not overfill the car!
Loading Ball Bearings into CB Cars
Printed in USA 4924 11/13
Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by
squirting a detergent/water solution into center openings. Roll car back and forth to
distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply one to two
drops of McLube®OneDrop™to ball contact surfaces of track. Roll car back and
forth through OneDrop™several times to distribute onto bearings. Wipe remaining
OneDrop™off track. OneDrop™is preferred but you can also use one to two drops of a
light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water.
Important! Exposure to some teak cleaners and other caustic solutions can result
in discoloration of part and is not covered under the Harken warranty.
For additional safety, maintenance and warranty information see www.harken.com or
the Harken®catalog.
Maintenance
Warranty
Inspect
Frequently inspect shackles and control block fittings for signs of fatigue and replace as
necessary. Make sure every installation includes Harken track end stops. Arrange control
tackle so cars do not hit end stops under load.
Car Series Balls/Car Balls Order Balls/Set Ball Ø
3160/3163/3164 3000 50 Torlon 547 25
3
/ 8 "(10mm)
3161/3165/3166 4500 72 Torlon 547 25
3
/ 8 "(10mm)
3172 2 x 4500 144 Torlon 547 25
3
/ 8 "(10mm)
3167 5000 90 Torlon 547 25
3
/ 8 "(10mm)