Harmar Mobility AL003 Operating instructions

22DEC2021 | 630-00096 B
AL003
TILT-N-TOTE
INSTALLATION/
OWNER'S
MANUAL

AL003: Installation/Owner's Manual
22DEC2021 | 630-00096-B
3
TABLE OF CONTENTS
AL003
TABLE OF CONTENTS
SAFETY ................................................................................................... 4
Safety Definitions ................................................ 4
INTRODUCTION .................................................................................. 5
Device Name: AL003 ........................................... 5
Read and Understand .......................................... 5
Technical Specifications ...................................... 5
PREPARATION ..................................................................................... 6
Unboxing ............................................................. 6
INSTALLATION ................................................................................... 7
Ball Mount and Hitch Adapter Installation ........... 7
Hold-Down Arm Installation ................................ 8
OPERATION ......................................................................................... 9
Loading Wheelchair ............................................. 9
Unloading Wheelchair ....................................... 11
Tilt Away Feature .............................................. 13
MAINTENANCE ................................................................................. 14
TROUBLESHOOTING ........................................................................ 15
WARRANTY ......................................................................................... 16

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SAFETY
AL003: SECTION 1
SECTION 1
SAFETY
SAFETY DEFINITIONS
This safety alert symbol appears with
safety statements. It means attention,
become alert, your safety and the
safety of others are involved! Please
read and abide by the message that
follows the safety alert symbol.
NOTE: Indicates a condition that should be followed in
order for the lift to function in the manner intended.
If you do not understand any portion of the
installation or operation procedures, please consult
Harmar's LiftSquad Support at 800-833-0478. Do
not attempt to install or use this lift if you have any
hesitation or question. Serious injury or damage can
result if proper procedures are not followed.
• Caution: Keep hands away from pinch points.
• Inspect the condition of the AL003 often. If
any parts are worn or damaged DO NOT USE
THE AL003. Immediately contact your Harmar
authorized dealer.
• Caution: Keep hands, feet and any objects away
from the platform as it lowers.
• Caution: Before driving off with the wheelchair
on the AL003, make sure that the wheelchair is
firmly held down on the platform.
• Caution: When driving with the wheelchair
on the AL003, slow down for potholes, speed
bumps, railroad tracks, etc. The AL003 could
be damaged by abuse if subjected to excessive
loads imposed by rough driving.
• Caution: Do not enter steep driveways straight
on. Enter and leave at an angle to the street so
that the AL003 platform does not drag on the
ground.
• Caution: Do not attempt to move the vehicle
with the AL003 platform in the tilted down
position. If moved this way, the platform, lift,
and/or vehicle can be damaged.
• Hand-wash or only use a touch-less automatic
car wash with the lift installed.To prevent
damage DO NOT use automatic car wash
systems.
Indicates a hazardous situaon that, if not
avoided, could result in death or serious injury.
WARNING
!
Indicates a hazardous situaon that, if not avoided,
could result in minor or moderate injury.
CAUTION
!
Indicates a situation which can cause damage to
the lift and/or the environment, or cause the lift to
operate improperly.
NOTICE
!
CAUTION
!

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INTRODUCTION
AL003: SECTION 2
SECTION 2
INTRODUCTION
DEVICE NAME: AL003
Indications of Use: The intended use of the AL003 is
to lift, secure and transport an unoccupied folded
manual wheelchair for patients or mobility-impaired
persons.
READ AND UNDERSTAND
Read and understand this manual prior to
installation. Having an overall understanding of the
lift and proper installation techniques will help save
time, energy and avoid possible injury.
This manual provides instructions for proper
installation and operation of an AL003. Be sure
to provide the Installation/Owner's Manual to
the owner of the lift before it is put into service.
Any alterations to the equipment without written
authorization by the manufacturer may void the
warranty.
TECHNICAL SPECIFICATIONS
Visit harmar.com for specifications on the specific
lift model and configuration.

AL003: Installation/Owner's Manual
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PREPARATION
AL003: SECTION 3
SECTION 3
PREPARATION
The AL003 is packaged with a ball mount and
stabilizer. If a Class 1, 2, 3, or 5 hitch adapter is
required, it has to be ordered separately.
Be sure and check the contents of the box against
the package checklist to be sure that all parts are
included for proper installation. If any parts are
missing or damaged, immediately contact the
distributor from which you purchased your lift.
DO NOT aempt to install or use the li with any
missing or damaged parts.
WARNING
!
UNBOXING
Ball Mount
AL003
STABILIZER Hitch Adapters are available
for specific hitch classes
upon request
HOLD
DOWN
ARM

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INSTALLATION
AL003: SECTION 4
SECTION 4
INSTALLATION
BALL MOUNT AND HITCH
ADAPTER INSTALLATION
Refer to Figure 4-2 for proper orientation of the ball
mount and to determine the flat hitch bars height
from the ground. The ideal mounting height is
8" - 12" from the ground to the bottom of the flat
hitch bar, while not exceeding 45° of tilt (12" off
the ground). To achieve this, a number of mounting
options are available.
• Flat Hitch Bar
• Flat Hitch Bar with Ball Mount inverted and
Stabilizer omitted
• Class 1 or 2: Solid Bar Hitch Adapter
• Class 3 or 5: Tube Hitch Adapter
Be sure to comply with the vehicle's bumper rating
NOTICE
Do not aach the AL003 ball
mount from underneath the
at hitch bar
WARNING
!

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INSTALLATION
AL003: SECTION 4
NOTE: If inverting/flipping the ball mount for better
height, the ball mount and swing brackets must be flipped
together. See Figure 4-2.
Orientation of these parts is important for the tilt away
feature limits.
OR
SWING
BRACKET
Figure 4-2
HOLD-DOWN ARM
INSTALLATION
TIGHTEN
SET
SCREWS
ADJUST TO
DESIRED HEIGHT
INSTALL
HOLD
DOWN
ARM
Hold-down arm height can be adjusted so that the
wheelchair's armrests clear the hold-down arm
when loading onto the tilted platform.
When the platform is tilted upright, the wheelchair's
should barely contact the bottom of the hold-down
arm. See Figure 4-3.
Figure 4-3
The knob on the hold-down arm can be turned to
adjust the pressure on the wheelchair's armrest.
See Figure 4-4.
Figure 4-4
REMOVE,
FLIP,
RE-ATTACH
REMOVE,
FLIP, MOVE UP,
RE-ATTACH
REMOVE,
MOVE UP,
RE-ATTACH
Measure from Hitch Bar to ground
AS SHIPPED
8-12"10-14"
12-16"14-18"
ORIENTATION OF Class 1, 2, 3, and 5 HITCH ADAPTERS IS IDENTICAL

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OPERATION
AL003: SECTION 5
LOADING WHEELCHAIR
1. Pull up on the platform handle and hold the
yellow handle. See Figure 4-5.
PLATFORM
HANDLE
YELLOW
HANDLE
Figure 4-5
2. Lower the platform with the yellow handle
while continuing to pull on the platform handle.
See Figure 4-6.
PLATFORM
HANDLE
YELLOW
HANDLE
Figure 4-6
3. Tilt the platform to the ground. See Figure 4-7.
Figure 4-7
4. Flip the hold-down arm upright. See Figure 4-8.
Figure 4-8
5. Push down on the wheelchair handles, tilting
the smaller front wheels off the ground. Roll the
wheelchair onto the platform. See Figure 4-9.

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OPERATION
AL003: SECTION 5
Figure 4-9
6. Once the larger wheels are seated in the
platform cradle, pull up on the wheelchair
handles. Once level, the platform will
automatically latch into place. See Figure 4-10.
PLATFORM CRADLE
Figure 4-10
7. Tighten the hold-down arm against the
wheelchair armrests by turning the knob on the
hold-down arm clockwise. See Figure 4-11.
Figure 4-11
8. Your wheelchair is now ready for transport.

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OPERATION
AL003: SECTION 5
UNLOADING WHEELCHAIR
1. Release pressure off of the hold-down arm by
turning the hold-down arm knob counter-
clockwise. See Figure 4-12.
Figure 4-12
2. While holding the wheelchair up by the
wheelchair handles, pull the platform handle
out. Gravity will tilt the platform to the ground.
NOTE: Should the platform handle stick, lift up on the
wheelchair slightly to release pressure off of the
latching mechanism. See Figure 4-13.
PLATFORM
HANDLE
LATCHING
MECHANISM
Figure 4-13
3. Push down on the wheelchair handles, tilting the
smaller front wheels off of the platform. Roll the
wheelchair off of the platform and rest all four
wheels on the ground. See Figure 4-14.
Figure 4-14
4. Fold the hold-down arm down. See Figure 4-15.
Figure 4-15
5. Push down on the front of the platform or pull
up on the yellow handle to rotate the platform
level. The platform will automatically latch into
place. See Figure 4-16.

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OPERATION
AL003: SECTION 5
Figure 4-16
6. Lift the platform upright. See Figure 4-17.
Figure 4-17
7. Pull up on the platform handle and place the
keeper slot onto locking tab. See Figure 4-18.
PLATFORM
HANDLE
Figure 4-18

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INSTALLATION
AL003: SECTION 4
TILT AWAY FEATURE
The tilt away feature allows for easy access to the
rear of the vehicle.
1. With the platform in the upright position,
unhook the pin retainer and remove the hitch
pin while bracing the AL003. See Figure 4-19.
PIN
RETAINER
HITCH PIN
Figure 4-19
2. With the hitch pin removed, carefully lower the
AL003 until it cannot be lowered any further.
See Figure 4-20.
Figure 4-20
3. To get the lift back in the upright position,
simply lift the AL003, align the holes for the
hitch pin, and replace the hitch pin. Be sure to
secure the hitch pin with the pin retainer.
Never aempt to transport with the AL003 in the
lted down posion.
WARNING
!

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MAINTENANCE
AL003: SECTION 6
SECTION 6
MAINTENANCE
• Every 6 months oil or grease the pivot points on
all moving parts
• Check for paint chips and touch up any bare
metal with a good black enamel or lacquer
to inhibit rust. This may be necessary more
frequently when subjected to salt air or road
salt.

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TROUBLESHOOTING
AL003: SECTION 6
SECTION 7
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SUGGESTIONS
• Hold-down arm will not stay
upright or is difficult to move.
• Platform is difficult to move.
Improper adjustment at pivot
points.
Tighten or loosen bolts until hold-
down arm or platform operates
smooth with some resistance.
The platform handle is hard to pull. Lack of lubrication.
A lubricating spray (WD-40) will
loosen the linkage to the platform
latch. Lift up slightly on the
platform to release pressure on
the release latch.
• The lift does not reach the
ground when completely
lowered.
• Lift bottoms out while entering
driveways or going over
bumps.
• Wrong ball mount or hitch
adapter position
• Wrong hitch adapter
Check the connection of the swing
bracket to the outer tube. Normal
range of operation is 8" - 12",
measured from the bottom of
the flat hitch bar or the bottom
opening of the hitch receiver to
the ground. Taller vehicles require
drop hitch adapters, which can
be obtained from an authorized
Harmar dealer. Lift should be
installed at the highest adjustment
point possible.

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WARRANTY
AL003: SECTION 5
SECTION 7
3-YEAR TRANSFERABLE WARRANTY
The li came with a separate warranty form on page
17. To register the li, the warranty form must be
returned within ten (10) days of installaon. This
warranty policy page must remain in the owner’s
manual for future reference. Do not tear out this page.
Dealer/Installer Name:
Address:
Phone:
E-Mail:
The installation date and serial # of the lift will
be required for the dealer to receive factory
information for service or warranty work.
Installation Date:
Serial # of the Lift:
Harmar Mobility warrants its lift products against
defects in material, mechanical and electrical
component (parts), excluding labor costs, batteries,
paint and covers, for a period of three (3) years
from date of retail purchase, provided that the
products have been installed, maintained and
operated properly. This warranty does not cover
defects in vehicles on which Harmar products are
installed or defects in Harmar products caused by
defects in any part of the vehicle upon which the
product is installed. This warranty does not cover
maintenance or adjustments. Harmar will not be
charged for labor, consequential damage or repair
expenses. Harmar will not, under any circumstances,
be liable for the loss of the use of its products or
loss of time. This warranty becomes null and void
if the product has been lost, damaged by accident,
over stressed, misused and/or neglected, or if the
product has been modified in any way. Defective
parts must be returned, prepaid, to Harmar at the
address listed above, for inspection prior to credit,
repair or replacement, at Harmar’s option. Harmar’s
sole obligation and the exclusive remedy under
this warranty is limited to such credit, repair or
replacement.
THIS EXPRESS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES OR CONDITIONS, INCLUDING ALL
IMPLIED WARRANTIES OR MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, AND THERE
ARE NO WARRANTIES THAT EXTEND BEYOND
THE DESCRIPTION OF THE LIMITED WARRANTY
DESCRIBED HEREIN. THIS WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE
OTHER LEGAL RIGHTS WHICH VARY FROM STATE TO
STATE.

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WARRANTY
AL003: SECTION 5
PRODUCT INFORMATION
Model:
Serial Number:
Purchase Date:
Installation Date:
INSTALLER INFORMATION
Company Name:
Contact Name:
Address:
Phone:
Fax:
Email:
APPLICATION INFORMATION
 Scooter  Power Wheelchair
 Wheelchair  N/A
Year:
Manufacturer:
Model:
PURCHASER INFORMATION
Name:
Address:
Phone:
Email:
ADDITIONAL INFORMATION
How did you hear about Harmar?
 Harmar Dealer
 Internet
 Magazine
Which:
 Friend or Acquaintance
 Saw Harmar product somewhere
 Other:
I purchased my Harmar li because of:
 Style/Appearance
 Harmar Representative
 Previous Experience
 Ease of Use
 Recommendation
 Price/Value
PLEASE FILL OUT ALL FIELDS AND RETURN WITHIN TEN (10) DAYS OF PRODUCT INSTALLATION.
Fax completed form to 1-866-234-5680 or mail to:
Harmar, ATTN Warranty Department, 1500 Independence Blvd., Suite 220, Sarasota FL 34234.

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WARRANTY
AL003: SECTION 5
Page Intenonally Le Blank

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NOTES

1500 Independence Blvd., Ste 220
Sarasota, FL 34234
800.833.0478
harmar.com