HealTech Electronics GIpro DS Series User manual

GPDS-K03_Manual_en.pdf [rev. 001] - 1 -
http://www.gi-pro.net
GIpro DS-series
Installation and Operation Manual
Model GPDS-K03
For use with the following KAWASAKI motorcycles:
ZX-12R (2004-2006)
Foreword
Congratulations on your purchase of a GIpro-DS gear position indicator.
The GIpro from HealTech Electronics Ltd. is the most advanced gear position
indicator on the market today.
This product will fit Kawasaki ZX-12R motorcycles which have on-board
Diagnostic System connector. This connector is referred as KDS (Kawasaki
Diagnostic System) in the Kawasaki manual.
Unlike other gear indicators available for your bike, this product connects to the
diagnostic connector. It makes the installation very simple. The unit reads data
directly fromtheECU, offering faster and more reliable readings than competing
products.
The display is auto learning, there are no buttons and no “programming wire”.

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Installation
Find the BLACK, 4-pole male diagnostic connector (KDS) in the tail section of
the bike. Normally it has a “dummy” female plug (without wires) attached to it.
Note:YoumayfindTWOofthisconnectoronyourbike.In this case, try both
connectors, butonlyoneofthemwillsupplydatatotheGIpro.Itwillnotharm
your bike if you connect the GIpro to the wrong plug first.
Remove the dummy female plug, and connect the GIpro plug.
Route the cable to the mounting location.
Peel off the green plastic from the back of the unit, and mount the display.
Secure the cable with the cable ties supplied.
Setup
This unit comes pre-programmed for your motorcycle. It is fully functional after
installation.Whenignitionisturnedon,thedisplaycountsforward(1to6)andit
will show the gear selected.
The GPDS-K03 model has two operating modes:
-Factory mode (default, no need to teach the GIpro)
-Custom mode (learning procedure must be performed)
Use the Custom mode only if some gears are not indicated correctly.
Note: This product will not work in Factory mode if there is a TRE device installed
on the motorcycle, or the Gear Position Switch of the bike is faulty or modified.
Custom mode:
-Perform the Reset procedure as described in the next chapter.
-Turn ignition On. The display counts backwards (6 to 1) indicating that
the unit is in Custom mode and it is ready to learn the gear positions.
-Raise the rear wheel off the ground by using a stand, and start the
engine in Neutral.
-The display will blink “1”.
Select first gear, release the clutch, and keep the RPM above idle speed.
The display is blinking faster while the unit is learning the gear.
-When the display shows “2”, select second gear.
Repeat this process until all gears are thought (5 or 6).
If your bike has 5 gears, wait until “6” is blinking, then pull the clutch in
and turn ignition off.
If your bike has 6 gears, wait until “o” (over) is indicated.
The unit is programmed and should indicate the gears correctly.
Now, when ignition is turned on, the display counts forward (1 to 6) indicating
that it is fully functional.
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Reset
Perform the Reset procedure if you wish to toggle between Factory mode and
Custom mode.
Cutoffthepowerof the unit 6 times in a row, while the GIpro display is
counting up and shows 3, 4 or 5 (or counting down and shows 2, 3 or 4).
Normally youcanpoweron/offthedisplaybyflipping the engine RUN switch
on/off.
Otherwise, youcandothisbycyclingtheignition key, or disconnecting-
reconnecting the GIpro coupler while ignition is on.
Note:ifyouwishtostayinCustom mode but want to repeat the learning
procedure, you need to execute the Reset procedure twice.
Troubleshooting
YoumayfindTWOblackconnectorsonthebikewithdummyplug. Try the
second one if the unit does not work from the first one.
Disconnect the GIpro connector and check whether the pins are broken, bent or
pushed out of position. Reconnect the plug,andmakesurethatallconnections
are good and the connector is fully seated.
If youcannotexecutetheSetupprocedure,yourbatterymightbeoldorweak.
Charge the battery or connect another battery using a jumper cable.
Ifsomegearsarenotindicatedproperlywhentheengineisrunningandclutchis
released, reset the unit and setup again.
If the problem persists, your clutch might be slipping.
Warranty
The unit is completely sealed and epoxy encapsulated, which gives extreme
protection for the internal parts from shocks, vibrations and water.
To ensure trouble-freeoperationfromthestart,allunitshavebeenextensively
tested prior to shipment.
Ourdealersareofferinga30-day money-back guarantee on HealTech products,
thusyouwillgetyourmoneybackiftheproductdoesnotfulfillyour
expectations. (All parts must be returned in original condition for full refund.)
Furthermore the product is covered by our 2-year replacement warranty from
the date of purchase.
Web: www.gi-pro.net
Email: [e-mail]