Hella Gutmann SEG IV User manual

BD0056V0002EN0315S0
InstructionmanualEN
SEGIV
8PA007732–301
...–311

Tableofcontents
Tableofcontents
1Assembly................................................................................................................3
2Descriptionofparts.................................................................................................4
3Floorarea...............................................................................................................5
3.1Evenfloorsurface(incompliancewithSO10604)formobilebeamsettersinzero
position................................................................................................................................5
3.2Level,horizontalfloorspaceforSEG4DLLX..........................................................................6
3.3Floorsurfaceforpermanentlyinstalledbeamsetters...............................................................7
4Settingupandalignment.........................................................................................8
4.1Preparationofthevehicle......................................................................................................8
4.2Settingup.............................................................................................................................9
5Checkingandsettingheadlamps(Nationalregulationsmustbeobserved).................10
6UsingtheLuxmeterandpositioningaid....................................................................15
6.1PhotoelectricLuxmeter.........................................................................................................15
6.2Positioningaid......................................................................................................................16
7Additionalinstructions.............................................................................................17
7.1Vehiclesonwhichtheupperedgeoftheheadlampsismorethan140cmabovethefloor...........17
7.2Checkingthebeamsetter.......................................................................................................19
8Spareparts.............................................................................................................20
2

Assembly
1Assembly
1.Insertthecolumn1)with
thepressuredisc2)andthe
clampingpiece3)intothe
bush4)einsetzen.
NOTE
Thecoloured
markingsonthe
columnandthe
basemustbeinline
withoneanother.
Tapthefixingpin5)fastened
tothebaseoftheunitwith
adhesivetape)intothedrilled
holeinthecolumnuntilthe
twoendsprojectthesame
distanceateitherside.
2.Placethebeamsetterbox6)
asshownintheillustration,
withtheoperatinglever7)
presseddown,andloweritto
thenormalworkingheight.
3.Setthesightholder8)onto
thecolumnandfastenitusing
thelockingwheel9).
4.Pressthehand-wheel
10)downfirmlyontothe
hexagonalbaratthetopend
ofthecolumnandsecureit
withtheknurledring11).
Openingforadjustingthecolumn
guide,with6mminternalsocket
spanner.
3

Descriptionofparts
2Descriptionofparts
Type8PA007732-311
Headlightaimingdevicewithrubber
castors,lasersight,digitallightmeter,
laserpositioningaidandeccentricaxle.
Type8PA007732-301
Headlightaimingdevicewithrubber
castors,broad-bandsight,digitallight
meterandlaserpositioningaid.
1.Column
2.Sightholder
3.Broad-bandsightwithclamping
screw
4.Scaledwheel
5.SwitchforphotoelectricLuxmeter
6.Diagnosismirrorwithsettingwheel
7.Fresnellens
8.Operatingleverforraisingand
loweringthebeamsetterbox
9.Basewithrubber-coveredwheels
foruseonsuitablefloors
10.Hand-wheelforlockingcolumnin
position
11.Adjustmentleverforhorizontal
alignment
8PA007732-311only)
12.Setscrewwithlocknutforthe
temporaryfixingofthehorizontal
alignment
8PA007732-311only)
13.Setscrewforpermanentfixingof
thehorizontalalignment
8PA007732-311only)
14.Spiritlevelforhorizontalalignment
8PA007732-311only)
CAUTON!
IflensesbecomescratchedtheymustbereplacedseeSpare
parts).Theimageprojectedontotheinspectionscreencould
bedistorted.Alwayscleanthelenswithasoftclothand
glass-cleaningliquid.
4

Floorarea
EvenfloorsurfaceincompliancewithISO10604)formobilebeamsettersinzeroposition
3Floorarea
3.1EvenfloorsurfaceincompliancewithISO10604)for
mobilebeamsettersinzeroposition
CAUTON!
Theconstructionandconditionofthefloorareasareofvitalimportanceforcorrectheadlamp
setting.
5

Floorarea
Level,horizontalfloorspaceforSEG4DLLX
3.2Level,horizontalfloorspaceforSEG4DLLX
Toachieveanexactheadlamp
adjustmentwiththeSEG
007732-311,thefollowing
requirementsforthefloorspace
apply:
ThebubblelevelintheSEGoptics
boxmustbeadjustedtoacentral
positionoftheairbubbleby
meansofthehandleverforeach
headlampside,ifnecessary).To
thisend,bothaxlefixingscrews
mustbeslackened.Afterthe
adjustment,theshortfixing
screwisfixedbymeansofaSW5
hexagonwrench.
Formeasurementsonalevel
surface–accordingtoDINISO
10604–thehandlevermust
becheckedtoensurethatthe
zero-positionhasbeenset.
Zero-position:
Slackenaxlefixingscrews.Bringhandlevertothecentralposition,sothatthesetscrewfortheaxlefixingcanbe
seenthroughtheboreinthehandleverdirectlyfromabove.ScrewdownthesetscrewsusingaSW5hexagon
socketscrewkeyandcountertheM10nut.
6

Floorarea
Floorsurfaceforpermanentlyinstalledbeamsetters
3.3 Floorsurfaceforpermanentlyinstalledbeamsetters
Beamsettershav ealsobeen
designedforpermanent
installation.
Therailsaremountedfirmlyon
thefloor.
Ifthebeamsetteristobeused
togetherwithitsrails,onesetof
railsmustbeorderedforeach
beamsetterpartno.9XS861
736-001).Therailsthemselves
canbeusedasthestencilfor
markingoutthedrillholes.
Thesameinstructionsapplyto
thepreparationofthefloorarea
asdescribedinSection3.1.
Inordertobeabletocheckand
alignthebeamsetteraccurately,
thefollowingmustbetakeninto
accountwhenlayingtherails:
•Thefloorareaonwhichthe
vehicleistostandandthe
beamsetter’srailsmustbe
parallelinbothdirections.
•Thedifferenceinheightbetweenthepartoftheflooronwhichonerailislaidandthepartonwhichtheotheris
laidmustnotbegreaterthan0.5mmseeFig.1).
•Therailsmustlieincontactwiththeflooralongtheirwholelengthsothattheycannotbend.
•Therailsarelaidinpairsandat90°tothelongitudinalaxisofthevehicle.Theremustbenooffsetsidewaysat
therailjointsseeFig.2).
7

Settingupandalignment
Preparationofthevehicle
4Settingupandalignment
4.1Preparationofthevehicle
NOTE
Nationalroadtraffic
regulationsmust
alwaysbeheeded.
Thevehicletyresmusthavethe
prescribedpressure!Thevehicle
shouldbeloadedasfollows:
•Carswithoneperson,oran
objectweighing75kginthe
driver’sseatwithnoother
load.
•Commercialvehiclesandany
vehiclewithtwoormore
axlesshouldnotbeloaded.
•Single-trackvehiclesand
single-axletowingorutility
machineswithseatbogy
ortrailer)shouldhaveone
personoranobjectweighting
75kginthedriver’sseat.
Ifthevehiclehashydraulicorairsuspensiontheenginemustbeleftrunningatmediumspeeduntilthereisno
furtherchangeinthevehicle’sheightofftheground.
Ifthevehicleisfittedwithautomaticheadlampadjustmentorwithaninfinitelyvariableor2-stageadjustment
mechanism,themanufacturer’sinstructionsshouldbefollowed.
8

Settingupandalignment
Settingup
4.2Settingup
1.Movethebeamsetterinto
positioninfrontofthe
headlamptobechecked.
2.alignthebeamsetterboxwith
themiddleoftheheadlamps.
Itmustnotbemorethan3
cmoutoflinehorizontallyor
vertically.
3.Ifthebeamsetterhasa
positioningaid,pleaseturn
toSection6.3.Thedistance
betweenthefrontedgeof
thebeamsetterboxandthe
headlampshouldbebetween
30and70cmFig.3).).
Aligningthehousingofthe
beamsetterboxtothevehicle
usingthebroad-bandsight)
•Beamsetterswithawheeled
basemustbealignedtoeach
headlampseparately.
•Beamsettersonrailsonly
needtobealignedoncefor
eachvehicle.
1.Loosenthecolumnclamp..
2.Usethebroad-bandsighttoalignthebeamsetterboxinsuchawaythatthesightlineslit)touchestwopoints
lyingatthesameheightandsymmetricallytothevehicle’slongitudinalaxisFig.3).
3.Tightenthecolumnclampwithoutalteringthealignment.
4.Whentheclampingscrewhasbeenloosened,thebroad-bandsightcanbemovedtotheleftortherightin
ordertomakesightingeasier.
Verticaladjustmentofthebroad-bandsight.
1.Thepointsaimedforonthevehiclemustbeclearlybelowthesightingheight.
2.Afterlooseningthehand-wheelbyturningitanti-clockwise)thesightholderonthecolumncanbeadjusted
forheight.Ifalignmentprovesdifficult,forinstancewithcertainmakesoftrucksorbuseswithadeeplycurved
frontend,thecentrelineoftheheadlampscanbeextrapolatedtothefloorbymeansofaplumb-lineorsimilar
andthenpickedupfromtherewiththesightfig.4).
9

CheckingandsettingheadlampsNationalregulationsmustbeobserved)
Settingup
5CheckingandsettingheadlampsNationalregulations
mustbeobserved)
NOTE
Theheadlightaimingdevicecanbeusedtoinspectallheadlightsystems,includingDE,FF,LED
andXENONheadlights.Therectangledrawnonthetestscreencorrespondstothesizeofthetest
surfacewhichismandatoryundertheDirectivefortheadjustmentofvehicleheadlamps.After
headlampshavebeenadjusted,theymustbefastenedonthevehicleinsuchawaythatitisnot
possibleforthemtobeaccidentallymovedoutofalignment.Headlampsettingsshouldbechecked
wheneverrepairshavebeencarriedouttoavehicle’ssuspension.Thisisalsorecommended
wheneveraheadlampbulbhasbeenreplaced.
Ifthevehicleisfittedwithanautomaticmechanismtocompensateformovementsinthebodyworkorheadlamps
causedbychangesintheload,thecharacteristicsofthismechanismasdescribedinthemanufacturer’sinstructions
mustbetakenintoaccount.
Tosettheheadlamps,iftheycanbeadjustedbyhandonthisparticularvehicle,theadjustmentmechanismmustbe
intheexactprescribedpositionforthebasicsetting.
Iftheadjustmentmechanismonlyprovidesfortwopositionsfortheheadlamps,andtheexactpositionisnotspecially
marked,theprocedureisasfollows:
•Ifthelightbeamrisesasthevehicle’sloadisincreased,thesettingmustbecarriedoutwiththeadjustment
mechanisminitsendpositionandthelightbeaminitshighestposition.
•Ifthelightbeamfallsasthevehicle’sloadisincreased,thesettingmustbecarriedoutwiththeadjustment
mechanisminitsendpositionandthelightbeaminitslowestposition.
e=Distanceincmbywhichthecut-offlinemustbeinclinedatadistanceof10metres
H=Heightofthecentreoftheheadlampabovethefloor,incm
h=Heightofthedividinglineofthetestareaabovethefloor,incm.
Scaledwheel
Variousdifferentanglesofinclinationofthecut-offlineexpressedin
%areprescribedforthevarioustypesofvehilcleseeadjustment
table—cut-offlinein%x10correspondstodimension“e”)
10

CheckingandsettingheadlampsNationalregulationsmustbeobserved)
Settingup
Tolerances
Vehiclesacc.to
no.1and2—[%]
no.3and4—[cm]
Headlightsettingdimension
'e'
Vehiclesacc.to
no.1and2—[%]
no.3and4—[cm]Permissibledeviationfrom
headlightsettingdimension
Vehicletype
Dipped
headlights
andhigh
beam
headlights
FoglightsUp-
wards
Down-
wards
Tothe
left
Tothe
right
1Vehiclesfeaturingheadlightsapproved
acc.toEC/ECE
Setting
dimension
statedon
vehicle
Setting
dimension
statedon
vehicle
Tolerancesasstatedunderno.2
2Othervehicles–heightofcentreof
headlightabovethesupportingsurface
H)≤140cmabovethesupportingsurface
a)Passengercars–smallandminicars
Wheelbase<2.5m
1.22.00.20.8
b)Passengercars,stationwagons1.22.0
c)Vehicleswithlevel-regulated
suspensionorautomatictilt
compensationofthelightbeam
d)Multi-axletractorsandworkmachines
e)Single-trackvehiclesandmulti-track
vehicleswithoneheadlight
f)Lorrieswithloadflooratfront
1.02.0
0.50.5
g)Lorrieswithloadflooratrear
h)Tractorunits
l)Buses
excluding
vehiclesacc.
tono.2c
3.04.01.00.5
0.5
3Othervehicles—heightofcentreof
headlightabovethesupportingsurface
H)>140cmabovethesupporting
surface1.Thisalsoappliesforvehicles
≤40km/h
H/31H/31
4Single-axletractorsandworkmachines2xN220
10553
1)Seetableinappendix3
2)N[cm]...amountbywhichthecentreofthelightbeamshouldbetiltedatadistanceof5m
3)Doesnotapplyforfoglights
11

CheckingandsettingheadlampsNationalregulationsmustbeobserved)
Settingup
a)Headlampswithsymmetricaldippedbeams
Dippedbeam
Mainbeam
1.AlignthebeamsetterasdescribedinSection4.0.
2.Setthescalewheelasshownontheadjustmenttable.
3.Switchondippedbeam:
Thecut-offlinemustrunasnearaspossibletothehorizontalalongthe
wholeofthedividinglineandthewholewidthofthescreen.
4.Correcttheheadlampsettingasnecessarybymeansoftheadjustment
screws.
5.Turnonthemainbeam.
Themiddleofthemainbeammustlieonthecentremarking
6.correctifnecessarywiththeadjustmentscrews.
7.Ifthesameadjustmentscrewsareusedforbothmainanddipped
beams,recheckthedippedbeam.
b)Headlampswithasymetricaldippedbeams
Dippedbeam
Dippedbeambi-xenon
1.AlignthebeamsetterasdescribedinSection4.0.
2.Setthescalewheelasshownontheadjustmenttable.
3.Switchondippedbeam:
Inthecaseofheadlampswithasymmetricaldippedbeams,thecut-off
linemustrunalongthedividinglineonthetestsurface.Thesharpangle
dividingtheleft-handandtheright-handslopingpartsofthecut-off
linemustrunverticallythroughthecentremarkinguppercross).The
brightcentreofthelightbeammustlieclosertothenearsidethanthe
verticallinerunningthroughthecentremarking.
Inordertodeterminethepositionofthesharpanglemoreeasily,cover
andthenuncovertheoffsidehalfoftheheadlampafewtimes.
4.Thenrecheckthedippedbeam.
Mainbeam:Followingtheprescribedsettingofthecut-offlineofthedippedbeam,themiddleofthelight
beammustlieonthecentremarking(uppercross).
12

CheckingandsettingheadlampsNationalregulationsmustbeobserved)
Settingup
c)Foglamps
Foglight1.AlignthebeamsetterasdescribedinSection4.0.
2.Setthescalewheelasshownontheadjustmenttable.
3.Switchonthefoglamp:
Thecut-offlinemustrunasnearaspossibletothehorizontalalongthe
wholeofthedividinglineandthewholewidthofthescreen.Correctthe
headlampsettingasnecessarybymeansoftheadjustmentscrews.
d)Speciallong-rangeheadlampse.g.auxiliarydrivinglamps)
Mainbeam1.AlignthebeamsetterasdescribedinSection4.0.
2.Setthescalewheelasshownontheadjustmenttable.
3.Switchonmainbeam:
Themiddleofthelightbeammustlieonthecentremarking,correctif
necessaryusingtheadjustmentscrews.
nthecaseofseparatemainbeammodules(e.g.incombinationwithbi-xenonheadlamps),themainbeam
shouldbesetaccordingtothemanufacturer’sinstructions,sincedifferentsettingsarepossibleinthiscase.
NOTE
Theheadlightaimingdeviceisfittedwithacutting-edgetestscreen.Thismeansthat,inadditionto
theknownlightdistributions,itisalsopossibletoinspectandconfigurevehiclesthatarefittedwith
aspecialhighbeamadvanceddriverassistancesystem.Themanufacturerspecificationsmustbe
observedinordertoensurecorrectheadlightaiming.Thetestscreenfeaturesscalingindegrees.
Incertainvehicles,thevaluethatisreadoutmustbeenteredinthediagnostictesterinangular
minutesorpercent.Pleaseseetheconversiontablebelowforuseinsuchcases.
13

CheckingandsettingheadlampsNationalregulationsmustbeobserved)
Settingup
+/-degreesPercentAngular
minutes
+/-degreesPercentAngular
minutes
0,10,1762,64,54156
0,20,34122,74,71162
0,30,52182,84,89168
0,40,69242,95,06174
0,50,86303,05,24180
0,61,04363,15,41186
0,71,22423,25,59192
0,81,39483,35,76198
0,91,57543,45,94204
1,01,74603,56,11210
1,11,92663,66,29216
1,22,09723,76,46222
1,32,26783,86,64228
1,42,44843,96,81234
1,52,61904,06,99240
1,62,79964,17,16246
1,72,961024,27,34252
1,83,141084,37,51258
1,93,311144,47,69264
2,03,491204,57,87270
2,13,661264,68,04276
2,23,841324,78,22282
2,34,011384,88,39288
2,44,191444,98,57294
2,54,361505,08,74300
14

UsingtheLuxmeterandpositioningaid
PhotoelectricLuxmeter
6UsingtheLuxmeterandpositioningaid
6.1PhotoelectricLuxmeter
Followingadjustmentofthelamp,thephotoelectricLuxmetercanbeusedtocheckthatthemaximumpermissible
glarevalueondippedbeamisnotexceededandthemainbeamiswithintheminimum/maximumilluminancelevels.
NOTE!
Beforethelightvaluesarechecked,avisualinspectionoftheheadlampsmustbecarriedout.
1.Setthescalewheelinaccordancewiththeadjustmenttable.
2.Touchtherightbuttononthelightmeter.
3.Readoffthevalue.
Dippedbeam:Mainbeam:
Referencevalues:
•Mainheadlamp<=1,2Lux
Referencevalues:
•48...240Luxforhalogenheadlampsormainheadlamps.
•70...180Luxforxenonmainheadlamps.
Thelightvaluesforcombinedheadlampswithseveralintegratedlightmodulesmustbeevaluatedaccordingtothe
vehiclemanufacturer’sspecificationsduetothedifferentsettingpossibilities.
15

UsingtheLuxmeterandpositioningaid
Positioningaid
6.2Positioningaid
Switchingonthelaser
Laservoltagesupply:Customarytrademonoblock9Vbatterynotsupplied).
1.Turnthescaledwheel
anticlockwiseasfarasitwill
goandholditthere.
2.Pressleftbutton
Thelaserwillbeswitchedon
forapprox.15seconds.
3.Alignthebeamsetterboxinsuch
awaythattheredlaserdotvisible
onthecoverlensisprojected
ontothemiddleoftheheadlamp
orinthecaseoftransparentcover
lensesdirectlyontothebulb.
Thelaserdotisnotclearlyvisible
onsomecoverlenses.Insuch
cases,thelaserdotcanbemade
visible,e.g.byholdingonehand
infrontofit.
Theheightofthelaserdotcan
alsobedeterminedbyrotating
thebeamsetterboxnexttothe
headlamp.
4.Ifthevehiclehasmultiple
headlampsystems,directthe
laserdotontothesystembeing
checked.
16

Additionalinstructions
Vehiclesonwhichtheupperedgeoftheheadlampsismorethan140cmabovethefloor
7Additionalinstructions
7.1Vehiclesonwhichtheupperedgeoftheheadlampsis
morethan140cmabovethefloor
NOTE
Nationalroadtrafficregulationsmustalwaysbeheeded.
1.Thevehicleisplacedonalevelsurface,whichdoesnothavetobehorizontal,andatadistanceof10metresfrom
avertical,light-colouredwall.
2.Thefollowinglineshavetobedrawnonthewall:
•LineA:
Extrapolatethelongitudinalaxisofthevehicletothetestwallandmarkitwithaverticalline.
•LinesBundC:
MeasurethedistanceXcentre-to-centredistancebetweenthevehicleheadlamps)andmarkitonthewall
symmetricallytoLineA.
•LineD:
Drawthislineatadistance‘e’belowLineH.Forheadlamps„e”=H/3cm,Forfoglamps„e”=H/3+7cm
•LineH:
Measureheightofcentreofheadlampsabovethesurfacethevehicleisstandingon-drawalineatthisheight
onthetestwallparalleltotheground.
Adjustingheadlamps
1.Coverthenearsideheadlampandadjusttheoffsideonesothatthehorizontalpartofthecut-offlinetouchesLineD.
2.Thenadjusttheheadlamplefttoright.
Theangleseparatingthehorizontalfromtheslopingpartofthecut-offlinemustlieonLineB.
3.Thenadjustthenearsideheadlampinthesameway.
Theangleinthecut-offlinemustlieonLineCinthiscase.Thewallillustratediscorrectforleft-handdrive-
mirror-imageappliesforright-handdrive.)
17

Additionalinstructions
Vehiclesonwhichtheupperedgeoftheheadlampsismorethan140cmabovethefloor
Settingdimensionwhentheheightofthedippedheadlightsandmainbeamheadlightsisabove1.4m
E=10mE=5mE=2,5m
WithtoleranceWithtoleranceWithtolerance
H[m]
h[m]
hmaxhmin
h[m]
hmaxhmin
h[m]
hmaxhmin
1,51,001,100,951,251,301,221,371,401,36
1,61,071,171,021,331,281,301,471,501,46
1,71,131,271,121,421,371,391,561,591,55
1,81,201,301,151,501,451,471,651,681,64
1,91,271,371,221,581,531,551,741,771,73
2,01,331,471,281,671,621,641,831,861,82
2,11,401,501,351,751,701,721,921,951,91
2,21,471,571,421,831,781,802,022,052,01
2,31,531,631,481,921,871,892,112,142,10
2,41,601,701,552,001,951,972,202,232,19
2,51,671,771,622,082,032,052,292,322,28
2,61,731,831,682,172,122,142,382,412,37
2,71,801,901,752,252,202,222,472,502,46
2,81,871,971,822,332,282,302,572,602,56
2,91,932,031,882,422,372,392,662,692,65
3,02,002,101,952,502,452,472,752,782,74
3,12,072,172,022,582,532,552,842,872,83
3,22,132,232,082,672,622,642,932,962,92
3,32,202,302,152,752,702,723,023,053,01
3,42,272,372,222,832,782,803,123,153,11
18

Additionalinstructions
Checkingthebeamsetter
7.2Checkingthebeamsetter
Beamsettersarefullyadjustedandcalibratedbeforetheyleavethefactory.However,whentheyareinuseina
garage,itcanhappenthattheycomeoutofcalibrationifnothandledproperly,e.g.bybeingknockedover).Itis
thereforeadvisabletohavethebeamsettercheckedusingtheadjustingmachine8PD860757-001atregularintervals,
e.g.throughwholesalers.
19

Spareparts
Checkingthebeamsetter
8Spareparts
1.Hand-wheelforsight
holder
9SG855498–001
2.Hand-wheelforlocking
columninposition
9SG855454–011
3.Button
9ST861074–001
4.Sight
8PV861112-021
5.Sightwithholder
8PV861078-021
6.Window
9EV861038-001
7.Luxmeter
8PL863005-001
8.Fresnellens
9EL857597-001
9.Protectiveglasspanel
9EV857067-011
10.Setofthreespare
wheels
9XS862004-001
11.Clampingpiecefor
column
9XD857744-001
12.Columnwitharrest
8XT861234-021
13.SwitchforLuxmeter
9ST863241-001
14.Rubberhandle
9GH181713-801
Furthersparepartson
request!
20