Honeywell CentraLine CLIOL822A Operation manual

LonWorks Bus I/O Modules Product Data
Copyright © 2019 Honeywell GmbH ● All Rights Reserved EN0Z-0980GE51 R0119
GENERAL
The CentraLine LONWORKS Bus I/O Modules communicate
via the LONWORKS Bus.
These pluggable CentraLine LONWORKS Bus I/O modules
consist of a terminal socket and a removable electronic
module, allowing the socket to be mounted and wired before
the electronic module is installed. All such electronic modules
can be swapped out without disrupting the power and bus
connections: Simply unplug the “old” and insert the “new”
module.
WARNING
Risk of electric shock or equipment damage!
► Do not touch any live parts in the cabinet.
► Disconnect the power supply before you start to install
the control system. More than one disconnect switch may
be required to de-energize the system.
► Do not reconnect the power supply until you have
completed the installation.
► Unused terminals must be closed (by completely
screwing in the terminal screws), thus preventing the
accidental touching of “live” parts.
Software updates, configuration, and commissioning are all
done automatically by the controller for all LONWORKS Bus I/O
Modules.
The LONWORKS Bus I/O Modules may be used with any CPU
supporting LONWORKS Bus communication (e.g., the LION,
EAGLE, etc.).
FEATURES
 Plug-and-play functionality for easy maintenance.
 Pluggable LONWORKS Bus I/O modules can be exchanged
without rewiring. Further, the separate installation of
terminal sockets and electronic modules lower risk of
damage and theft in the construction phase.
 Fast wiring with state-of-the-art push-in terminals (screw-
type terminals also available) and bridge connectors.
 Wide range of sensors supported (NTC20kΩ, NTC10kΩ,
PT1000-1/-2, Johnson A99 PTC, NI1000TK5000, PT3000,
Balco500, 0/2…10 V, 0/4…20 mA).
 Binary input LEDs of the CentraLine LONWORKS Bus I/O
Modules can be configured for status display (off / yellow)
or alarm display (green / red) per channel.
 Configurable safety position for outputs, in case of loss of
communication with the controller.
 Max. wiring flexibility due to optional accessories like
auxiliary terminals and cross-connectors.
 Can be mounted in small installation housings
 Flexible mix of LONWORKS Bus I/O modules covering all
your application requirements.

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119 2
OVERVIEW
LonWorks
BUS MODULES
pluggable
ANALOG OUTPUT
pluggable
ANALOG INPUT
pluggable
BINARY INPUT
XS821-22
XSU821-22
CONTROLLER
X
S823
X
SU823
X
S824-25
X
SU824-25
pluggable
RELAY OUTPUT
LonWorks Bus
CLIOL821A
CLIOLR822A
CLIOL822A CLIOL823A
CLIOLR824A
CLIOL824A
Fig. 1. Overview of CentraLine LonWorks Bus I/O Modules
Table 1. Overview of CentraLine LonWorks Bus I/O Modules
order number description
LonWorks Bus I/O Modules
CLIOL821A LONWORKS Bus Bus Analog Input Module (with 8 analog inputs)
CLIOL822A LONWORKS Bus Bus Analog Output Module (with 8 analog outputs)
CLIOLR822A LONWORKS Bus Bus Analog Output Module (with 8 analog outputs and manual overrides)
CLIOL823A LONWORKS Bus Bus Binary Input Module (with 12 binary inputs)
CLIOL824A LONWORKS Bus Bus Relay Output Module (with 6 relay outputs)
CLIOLR824A LONWORKS Bus Bus Relay Output Module (with 6 relay outputs and manual overrides)
Terminal Sockets
XS821-22 Push-in terminal socket for AI/AO modules (incl. bridge connector, swivel label)
XSU821-22 Screw-type terminal socket for AI/AO modules (incl. bridge connector, swivel label)
XS823 Push-in terminal socket for BI modules (incl. bridge connector, swivel label)
XSU823 Screw-type terminal socket for BI modules (incl. bridge connector, swivel label)
XS824-25 Push-in terminal socket for relay/floating output modules (incl. bridge connector, cross connector, swivel label)
XSU824-25 Screw-type terminal socket for relay/floating output modules (incl. bridge connector, cross connector, swivel label)
Table 2. Overview of auxiliary parts and spare parts
order number description
XS814
Ten Auxiliary Terminal Blocks (for distribution of signals/power). Each terminal block includes two
groups with seven internally-connected push-in terminals.
XS815
20 Cross-Connectors for connection of six relay commons. One Cross-Connector is included in the
Terminal Socket package.
XS816
10 Bridge Connectors. One Bridge Connector is included in the Terminal Socket package.
XAL10
10 Swivel Labels Holders (for attaching the application-specific label printed with CARE / COACH AX /
COACH NX). One Swivel Label Holder is included in each Terminal Socket package. NOTE: Phased
out.
NOTE: The inputs and outputs of all CentraLine analog and binary I/O modules are protected against short circuit,
24 VAC +20%, and 40 VDC.
In the case of the relay outputs of other CentraLine I/O modules (i.e., relay output modules, floating output
modules, and mixed I/O modules), appropriate fusing must be provided to ensure that permissible load currents
are not exceeded. See also sub-section "Features" in section "Relay Output Modules" on pg. 14.

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119
3
Table 3. Pluggable LonWorks Bus I/O Module specifications
Module Analog Input Analog Output Binary Input Relay Output
CLIOL821A CLIOL822A, CLIOLR822A CLIOL823A CLIOL824A, CLIOLR824A
no. of I/Os 8 analog inputs 8 analog outputs 12 binary inputs
requiring a gold contact
or open collector
6 relay outputs
characteristics Linear Graph, 0...10 VDC with pull-
up, 0(2)…10 VDC without pull-up
NTC20kΩ (-50…+150 °C, default)
NTC10kΩ (-30…+100 °C)
PT1000-1 (-50…150 °C)
PT1000-2 (0…400 °C)
Johnson A99 PTC (-40…+120 °C)
NI1000TK5000 (-30…+130 °C)
PT3000 (-50…150 °C)
BALCO500 (-30…120 °C)
Also configurable as:
binary inputs
 Linear graph (0…10 V with pull-up)
Features:
 16-bit resolution
 configurable offset per input
 auxiliary voltage: 10 VDC, Imax =
5 mA
0…11 VDC /  1 mA
Also configurable as: floating
outputs or binary outputs (0 V
/ 10 V)
Features:
 8-bit resolution (default)
 Safety position (remain, 0%,
50%, 100%)
 red LED per output
 light intensity follows output
level in auto
Version with manual
override (R):
 1 potentiometer per output
 auto feedback signal (mode
+ value)
 blinking in manual override
position
static binary input,
(default: dry contact)
Also configurable as:
totalizers (20 Hz)
Features:
 1 LED per input
 Color mode can be
set per input to
OFF/yellow or
green/red using
CARE / COACH AX /
COACH NX
 ON: < 1.6 kΩ to GND
or < 2.5 V to GND,
OFF: > 90 kΩ to
GND or > 4 V to
GND
relay outputs (default)
Features:
 Changeover relays
 Voltage: 19…250 VAC,
1…29 VDC, P>50 mW
 max. total current: 12 A
 current per relay: N.O.: 4(4) A
(AC) or 4(1) A (DC),
N.C.: 2(1) A (AC) or 4(1) A
(DC)
 Safety position (remain, 0%,
100%)
 yellow LED per output
Version with manual override
(R):
 1 switch per output
 auto feedback signal (mode +
value)
 blinking in manual override
position
Manual Overrides as per EN ISO 16484-2:2004
The manual override switches and potentiometers of the output modules support direct operation as per EN ISO 16484-
2:2004, section 5.4.3 "Local Priority Override/Indicating Units."
Specifically, the positions of the manual override switches and potentiometers directly control the outputs – independently
of the controller and HMI. When a manual override switch or potentiometer is not in its default position ("auto"), the
corresponding output LED will blink continuously, and the output module will send a feedback signal with the status
"manual override" and the given override position to the controller (which will then also store this information in its alarm
memory).
NOTE: When updating the firmware of output modules, their outputs are turned OFF – regardless of the position of their
manual override switches and/or potentiometers.

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119 4
GENERAL FEATURES
PRESS
PRESS
PRESS
PRESS
123
Honeywell
AUTO
0
!
AAA
100
S1 S2
2
1
0
F
E
D
C
B
9
8
7
6
5
4
3
A
71COM a
72COM b
7324V
~
7424V 0 ~
21
22
23
14 4424 5434 64 25
13
12
11 31
32
33
41
42
43
51
52
53
61
62
61
62
6363
12345678
Honeywell
AUTO
0
!
AAAAAAAA
100
S1 S2
2
1
0
F
E
D
C
B
9
8
7
6
5
4
3
A
21
9
GND GND
AI/AOV
AUX
10 11 12 13 14 15 16 17 18 25 26
22 1 2 345678
123456
Honeywell
--1
--0
--AUTO
!
S1 S2
2
1
0
F
E
D
C
B
9
8
7
6
5
4
3
A
21
22
23
14 4424 5434 64 25
13
12
11 31
32
33
41
42
43
51
52
53
61
62
61
62
6363
12345678
Honeywell
!
21
9
GND GND
AI/AOV
AUX
10 11 12 13 14 15 16 17 18 25 26
22 1 2 345678
GND
BI
13 14 15 16 17 18 19 20 21 22 23 24 25 26
12345678910 11 12
1 2 34 5 6 7 8 9 10 11 12
Honeywell
!
S1 S2
2
1
0
F
E
D C
B
9
8
7
6
5
4
3
A
71 COM a
72COM b
7324V
~
7424V 0 ~
PRESS
PRESS
1:ABCDFERTAQWESDERT1
2:ABCDFERTAQWESDERT2
3:ABCDFERTAQWESDERT3
4:ABCDFERTAQWESDERT4
5:ABCDFERTAQWESDERT5
6:ABCDFERTAQWESDERT6
7:ABCDFERTAQWESDERT7
8:ABCDFERTAQWESDERT8
342
6 7
5
71COM a
72COM b
7324V
~
7424V 0 ~
1
Fig. 2. LonWorks Bus I/O Modules on DIN rails
Legend
1 Controller (e.g., LION, EAGLE, HAWK, etc.)
2 Cable (power, LONWORKS) connection from controller to
LONWORKS Bus I/O Modules
3 Swivel label holder
4 Cable connection between LONWORKS Bus I/O Modules
on separate DIN rails
5 Bridge connectors between LONWORKS Bus I/O Modules
on same DIN rail
6 Stopper (from 3rd-party supplier)
7 Auxiliary terminal packages
LEDs
Each CentraLine LONWORKS Bus I/O Module is equipped
with:
 one green power LED
 one yellow service LED
Overvoltage Protection
The inputs and outputs of all CentraLine analog and binary
I/O modules are protected against short circuit, 24 VAC
+20%, and 40 VDC.
In the case of the relay outputs of other CentraLine I/O
modules (i.e., relay output modules, floating output modules,
and mixed I/O modules), appropriate fusing must be provided
to ensure that permissible load currents are not exceeded.
See also sub-section "Features" in section "Relay Output
Modules" on pg. 14.
Service LED
Each LONWORKS Bus I/O Module is equipped with a yellow
service LED (status: yellow/OFF) for easy diagnosis of
failures.
LonWorks Service Button
Each LONWORKS Bus I/O Module is equipped with a
LONWORKS service button.
Microprocessors
Each LONWORKS I/O Module is equipped with an FTT-10A
transceiver (link power-compatible) and can thus be used with
any LONWORKS controller.
In addition to the main microprocessor, the LONWORKS Bus
I/O Modules also have their own Neuron chip (3120).
System Constraints
Table 4. System constraints
Max. no. of I/O modules (any
combination) per controller
depends upon
controller type
Max. no. of I/O modules per row 10
Max. current (F1) 4 A
Max. current (F2) 12 A
Max. current (F3) 12 A
Max. row length 3 m
Max. distance between rows 40 m
Min. cross-section of GND
(terminal 9) (protected by F2) 1.5 mm2

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119
5
Analog Input Module
1
23
Fig. 3. CLIOL821A LonWorks Bus AI Module (shown with
terminal socket)
Legend
1 LONWORKS service button S1
2 Service LED
3 Power LED
NOTE: The hex switch S2 (located next to the LONWORKS
service S1) has no function in combination with a
LONWORKS Bus I/O module. It is used with Panel
Bus I/O modules, only.
The CentraLine LONWORKS Bus Analog Input Module, with 8
analog inputs, is installed with the XS821-22 or XSU821-22
Terminal Socket.
24.9 kOHM
RTD
10 VDC
AI
GND
Fig. 4. Analog input low impedance (input circuit for
PT1000, Johnson A99 PTC, Balco500, PT3000,
NI1000TK5000, slow binary input)
199.9 kOHM
V i
AI
GND
Fig. 5. Analog input high impedance (input circuit for
voltage input for active sensors)
199.9 kOHM
(8.9 VDC IF
CONNECTION
INTERRUPTED)
V i
AI
GND
24.9 kOHM
10 VDC
Fig. 6. Analog input impedance setpoint (input circuit for
NTC10kΩ, NTC20kΩ, wall module setpoint)
71 75
72 76
73 77
74
21
9
V AUX
GND GND GND GND GND GND GND GND GND GND
V AUX
22
10
1
11
AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8
2
12
3
13
4
14
5
15
6
16
7
17
8
18 25 26
78
COM
ACOM A
COM
BCOM B
24
V~ 24
V
~
24
V~0 24
V
~0
Fig. 7. CentraLine LonWorks Bus Analog Input Module
(schematic)
Features
 0…10 VDC, 2…10 VDC without pull-up
 0…10 VDC with pull-up (linear graph, e.g., used for wall
module connection)
 0/4…20 mA, needs 499 Ω resistor in parallel
 NTC20kΩ (-50…+150 °C, default)
 NTC10kΩ (-30…+100 °C)
 PT1000-1 (-50…+150 °C)
 PT1000-2 (0…+400 °C)
 NI1000TK5000 (-30…+130 °C)
 PT3000 (-50…+150 °C)
 BALCO500 (-30…+120 °C)
 Binary input
 16-bit resolution
 Configurable offset per input
 Auxiliary voltage: 10 VDC, IMAX = 5 mA
 Sensor failure detection

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119 6
OPT. AUX. TERMINAL MODULE XS814
A1 A2 A3 A4 A5 A6
A
7B1 B
CLIOL821A ANALOG INPUT MODULE
74
21
9 925
GND GNDGND GNDGNDGNDGNDGND GND GND GND GND
22
10 1026
1
11
AI1 AI2 AI3 AI4
A
I5
A
I6
A
I7
A
I8
2
12
3
13
4
14
5
15
6
16
7
17
8
18
74
78
24
V~0
24
V
~0
24
V
~0
73 7377
72 72
76
71 71
75
24
V~
24
V~
24
V~
COM
B
COM
B
COM
B
COM
A
COM
A
COM
A
V AUX V AUX
SHIELD
INTERNALLY
CONNECTED
TO DIN RAIL
ACTIVE SENSOR
1: 24V POWER
2: 0...10 VDC SIGNAL
3: GND (24V 0)
~
~
AUX. VOLTAGE + POT.
1: SIGNAL
2: GND
3: 10 VDC AUX.
2 2
3 3
1 1
F1
F2
CLIOL...
(24 VAC)
EXTERNAL
GROUND
REQUIRED TO
POWER
EXTERNAL
DEVICES
SELECTED INTERNAL CONNECTIONS
MIN. 0.75 mm 2
MIN. 1.5 mm 2
DASHED LINES
THIN LINES
F2
F1
LEGEND:
THICK LINES
MAX. 12 A
MAX. 4 A
Fig. 8. CLIOL821A LonWorks Bus AI Module, wiring example 1: Active sensor and potentiometer

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119
7
DRY CONTACT
1: SIGNAL
2: GND
CLIOL821A ANALOG INPUT MODULE
CLIOL... CLIOL...
74
21
9 925
GND GNDGND GNDGNDGNDGNDGND GND GND GND GND
22
10 1026
1
11
AI1 AI2 AI3 AI4
A
I5
A
I6
A
I7
A
I8
2
12
3
13
4
14
5
15
6
16
7
17
8
18
74
78
24
V~0
24
V
~0
24
V
~0
73 7377
72 72
76
71 71
75
24
V~
24
V~
24
V~
COM
B
COM
B
COM
B
COM
A
COM
A
COM
A
V AUX V AUX
SHIELD
INTERNALLY
CONNECTED
TO DIN RAIL
2 22 1 11
DRY
CONTACT
TEMP. SENSOR
(NTC20k or Pt1000)
0(4)...20 mA
1: IN
2: OUT
78
24
V~0
77
76
75
24
V~
COM
B
COM
A
EXTERNAL 499 OHM
RESISTOR WITH
TWIN WIRE-END
FERRULES
REQUIRED.
EXTERNAL
DC POWER
SUPPLY
S
ELECTED INTERNAL CONNECTIONS
MIN. 0.75 mm 2
MIN. 1.5 mm 2
DASHED LINES
THIN LINES
F2
F1
LEGEND:
THICK LINES
MAX. 12 A
MAX. 4 A
Fig. 9. CLIOP821A LonWorks Bus AI Module, wiring example 2: Passive sensor and 0 (4) … 20 mA signal

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119 8
Analog Output Modules
2
45
3
1
Fig. 10. CLIOPR822A LonWorks Bus AO Module (shown
with terminal socket)
Legend
1 LONWORKS service button S1
2 Manual overrides
3 Status LEDs
4 Service LED
5 Power LED
NOTE: The hex switch S2 (located next to the LONWORKS
service S1) has no function in combination with a
LONWORKS Bus I/O module. It is used with Panel
Bus I/O modules, only.
The CentraLine LONWORKS Bus Analog Output Modules, with
8 analog outputs, are available in the following models:
 CLIOL822A LONWORKS Bus Analog Output Module
(without manual overrides)
 CLIOLR822A LONWORKS Bus Analog Output Module (with
manual overrides)
They are installed with the XS821-22 or XSU821-22 Terminal
Socket.
71 75
72 76
73 77
74
21
9
GND GND GND GND GND GND GND GND GND GND
22
10
1
11
AO1
NC NC
AO2 AO3 AO4
A
O5 AO6 AO7 AO8
2
12
3
13
4
14
5
15
6
16
7
17
8
18 25 26
78
COM
ACOM A
COM
BCOM B
24
V~ 24
V
~
24
V~0 24
V
~0
Fig. 11. CentraLine LONWORKS Bus Analog Output
Modules (schematic)
Features
 0…11 VDC, +/-1 mA
 Floating actuator (requires MCD3)
 Binary output (0 V / 10 V)
 red LED per output (brightness according to signal level)
 Optional versions with manual override potentiometers
(Auto, 0…100%; LED flashes in override mode)
 Feedback on manual override signal
 8-bit resolution
 Configurable safety position for outputs in case of
communication problems (remain, 0%, 50%, 100%)

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119
9
CLIOL822A ANALOG OUTPUT MODULE
CLIOL...
OPT. AUX. TERMINAL MODULE XS814
74
925
GND GND
1026
A1 A2 A3 A4 A5 A6
A
7B1
74
78
24
V~0
24
V
~0
24
V
~0
73 7377
72 72
76
71 71
75
24
V~
24
V~
24
V~
COM
B
COM
B
COM
B
COM
A
COM
A
COM
A
SHIELD
INTERNALLY
CONNECTED
TO DIN RAIL
23 1
F1
F2
21
NC NC
22 1
AO1AO2AO3AO4
A
O5
A
O6
A
O7
A
O8
23456 7 8
M
9
GND GND GNDGNDGNDGND GND GND GND GND
10 11 12 13 14 15 16 17 18
24V DRIVE WITH
0...10 VDC SIGNAL
1: 24V POWER
2: GND (24V 0)
3: 0...10 VDC SIGNAL
~
~
~
B
X
S814
A
1
A
(24 VAC)
EXT. GROUND
REQUIRED
TO POWER
EXT. DEVICES
S
ELECTED INTERNAL CONNECTIONS
MIN. 0.75 mm 2
MIN. 1.5 mm 2
DASHED LINES
THIN LINES
F2
F1
LEGEND:
THICK LINES
MAX. 12 A
MAX. 4 A
Fig. 12. CLIOL822A LonWorks Bus AO Module, wiring example 1: Actuator

LONWORKS BUS I/O MODULES – PRODUCT DATA
EN0Z-0980GE51 R0119 10
CLIOL822A ANALOG OUTPUT MODULE
CLIOL...
OPT. AUX. TERMINAL MODULE XS814
74
925
GND GND
1026
A1 A2 A3 A4 A5 A6
A
7B1
74
78
24
V~0
24
V
~0
24
V
~0
73 7377
72 72
76
71 71
75
24
V~
24
V~
24
V~
COM
B
COM
B
COM
B
COM
A
COM
A
COM
A
SHIELD
INTERNALLY
CONNECTED
TO DIN RAIL
2
2
3
3
LN
1
1
F1
F2
21
NC NC
22 1
AO1AO2AO3AO4
A
O5
A
O6
A
O7
A
O8
23456 7 8
M
M
2 1
M
9
GND GND GNDGNDGNDGND GND GND GND GND
10 11 12 13 14 15 16 17 18
11 12 13 14 15 16 17 18
1 2 3456 7 8
MCD 3
K1 K2 K3
24V DRIVE WITH
0...10 VDC SIGNAL
1: 24V POWER
2: GND (24V 0)
3: 0...10 VDC SIGNAL
~
~
~
B
XS814
A1
A
(24 VAC)
SELECTED INTERNAL CONNECTIONS
MIN. 0.75 mm 2
MIN. 1.5 mm 2
DASHED LINES
THIN LINES
F2
F1
LEGEND:
THICK LINES
MAX. 12 A
MAX. 4 A
EXT. GROUND
REQUIRED
TO POWER
EXT. DEVICES
Fig. 13. CLIOL822A LonWorks Bus AO Module, wiring example 2: Relay Module MCD 3
 The relay module facilitates the control of peripheral devices with high load via the analog outputs.
 Input terminal 17 of MCD3 controls changeover contact K3.
 Relay terminal 18 of MCD3 controls the N.O. contacts (floating outputs) K1, K2.