Honeywell Posi3 USB User manual

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Quick Start Guide Overview
This Quick Start Guide is designed to help you install
your Posi3 USB with basic options that apply to most
users for first time use using a Windows 32/64bit PC
(Windows XP to Windows 7 operating system). For
advanced installations please refer to either the included
Setup Guide or the help file by pressing F1 at any time
during installation.
Table of Contents
• Posi3 USB Components
• Software Installation
• Database Set Up
• Hardware Set Up
• User Set Up
• Adding SBCA Models
• Testing
Posi3 USB Components
Unpack the Posi3 USB and accessories and verify that
all parts are present. Do not discard the shipping
cartons and packing materials – they are necessary for
returning the Posi3 USB to Honeywell Analytics for its
annual calibration.
• Posi3 USB
• Head Assembly
• Tygon ฀ tube
• Low Pressure Manifold*
• High Pressure Manifold*
• First Stage Manifold*
• Head Gasket
 4 Standoffs
 4 Tightening Knobs
 CD-ROM
 Setup Guide
 Quick Start Guide
 USB Cable
 Power Cable
 3 High Pressure Manifold Replacement O-Rings*
 3 Low Pressure Manifold Replacement O-Rings*
 High Pressure Manifold Replacement Hex-Head
Screw*
 Spare Fuse (2)
*Not included with European model.
Basic Software Installation
All POSI3 USB software end users must have
permission to modify the following areas of the PC:
1.
The registry section
HKEY_LOCAL_MACHINE\SOFTWARE\Sperian\Pos
i3
USB and all its subsections.
2.
The folder location C:\Program
Files\Sperian\Posi3USB and all its subfolders.
It may be necessary to contact your IT department so
they can provide you with the necessary access.
Note on Brand-Specific Software: If you are planning to service a
specific brand of SCBA, make sure you have the OEM Posi3 USB
software for that brand.
1.
To install your POSI3 USB software, if having a
CD, insert the CD-ROM. If the software fails to
launch automatically, use Windows Explorer to
navigate to the CD-ROM drive and run
BATestSetup.exe. If having a downloaded file, be
sure to have the BATestSetup.exe and the
License.exe applications in the same folder.
2.
It is recommended to exit any other Windows
programs that may be running and verify the
License information and End User License
Agreement.

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3.
By default, the software is installed to
C:\Program Files
(x86)\Sperian\Posi3USB\Standard\BATest.
4.
Follow the screen prompts to continue installation
with default settings.
Database Setup
The Database Installation Wizard is automatically
launched near the end of the software installation.
1.
First time installation requires the installation
of the PostgreSQL Server.
(For advanced installation or connecting to an
existing server, please refer to the included Setup
Guide or Help File by pressing F1 at any time)
Note: Administrator-level system access is
required to install the PostgreSQL database
server.
In some versions of Windows, you may need to click
“OK” to proceed.
2.
Choose the Basic Installation and click "Install"
3.
The PostgreSQL installation will begin
automatically.
A separate application is used to install the server. F1
help is not available in the database installation
application.
Do not continue with the Database Installation
Wizard until the database server installation is
complete.
4.
When you are back at the Database Installation
Wizard, click “Next” to install the model’s
database.
5.
The Database Installation Wizard will
automatically choose the location, port to use, as
well the Server Owner Name and Password
(biosystems).
6.
Select “Install a NEW test results database” and
click “Next”.

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7.
Type in a name for the test results database (Special
characters and spaces are not allowed). Click OK.
8.
Click the Finish button to exit the Database
Installation Wizard.
9.
For Windows 7 or above, restarting the PC is
optional.
Advanced Software Installation
All POSI3 USB software end users must have
permission to modify the following areas of the PC:
1.
The registry section
HKEY_LOCAL_MACHINE\SOFTWARE\Sperian\Pos
i3
USB and all its subsections.
2.
The folder location C:\Program
Files\Sperian\Posi3USB and all its subfolders.
It may be necessary to contact your IT department so
they can provide you with the necessary access.
Note on Brand-Specific Software: If you are planning to service a
specific brand of SCBA, make sure you have the OEM Posi3 USB
software for that brand.
1.
To install your POSI3 USB software, if having a
CD, insert the CD-ROM. If the software fails to
launch automatically, use Windows Explorer to
navigate to the CD-ROM drive and run
BATestSetup.exe. If having a downloaded file, be
sure to have the BATestSetup.exe and the
License.exe applications in the same folder.
2.
It is recommended to exit any other Windows
programs that may be running and verify the
License information and End User License
Agreement.
3. By default, the software is installed to
C:\Program Files
(x86)\Sperian\Posi3USB\Standard\BATest.
4.
Follow the screen prompts to continue installation
with default settings.
Database Setup
The Database Installation Wizard is automatically
launched near the end of the software installation.
1.
First time installation requires the installation
of the PostgreSQL Server.
(For advanced installation or connecting to an
existing server, please refer to the included Setup
Guide or Help File by pressing F1 at any time)
Note: Administrator-level system access is
required to install the PostgreSQL database
server.
In some versions of Windows, you may need to
click “OK” to proceed.

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2.
Choose the Advanced Installation and click "Install"
3.
The PostgreSQL installation will begin
automatically.
A separate application is used to install the server. F1
help is not available in the database installation
application.
Do not continue with the Database Installation
Wizard until the database server installation is
complete.
4.
PostgreSQL Welcome screen will be shown;
click Next.
5.
Select the Install directory. By default,
C:\Program Files\PostgreSQL\10. Click Next.
6.
Select all components to be installed
7.
Select the Data directory. By default,
C:\Program Files\PostgreSQL\10\data. Click
Next.
Note: If for any reason the Data is needed in a
different path, contact Honeywell Tech Support
for assistance.

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8.
Assign a User and Password for the
PostgreSQL Server. By recommendation use
a. User: postgres
b. Password: postgres
Click Next.
9.
By default, the Port to be used will be
configured to 5432. Click Next.
Note: If you need to change and it is blocked by
your company; contact your local IT to ensure
the port to be assigned is usable.
10.
For Advanced Options, select the [Default
locale] configuration. Click Next.
11.
Review the Installation Summary and if all
configurations are correct click Next. Correct if
necessary.

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12.
Installation will require a confirmation then will
proceed without interference
13.
When the installation is done, uncheck Launch
Stack Builder at exit. Click Finish.
14.
When you are back at the Database Installation
Wizard, click Next to configure the PostgreSQL
Server into the POSI Software.
15.
Follow the below default configuration. Click
Logon.
16.
When you are back at the Database Installation
Wizard, click Next to install the model’s
database.
17.
The Database Installation Wizard will use the
configured location, port to use, as well the Server
Owner Name and Password. Click Next.
18.
Select Install a NEW test results database and
click “Next”.

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19.
Type in a name for the test results database (Special
characters and spaces are not allowed). Click OK.
20.
Click the Finish button to exit the Database
Installation Wizard.
21.
For Windows 7 or above, restarting the PC is
optional.
Hardware Setup
Installing the Test Head
(No tools are necessary for installation)
1. Screw the four standoffs into place at the top of the
chassis until they are hand tight.
2. Place the head gasket into position on the bellows
chamber inlet.
3. Connect the Tygon™ tube from the hose barb on the
bottom of the head to the hose barb at the bottom
front of the inside of the bellows.
4. 4. Slide the head onto the standoffs. Make sure the
Tygon™ tube is not caught or pinched between the
head and the chassis.
5. 5. Hand tighten the four knobs on top of the
threaded standoffs. No tools are necessary. Do not
over tighten!
Install the Microphone (optional)
Plug the microphone into the port located on the Posi3
USB’s left front panel over the medium pressure inlet.
Connect the PC to the Posi3 USB
The software must be installed before connecting the
USB cable and turning on the Posi3 USB.
Connect the unit using the supplied power and USB
cables.
Turn on the Unit
Note: Honeywell Analytics recommends the Posi3 USB
be plugged into a surge protector.
Do not mount an SCBA facepiece on the test head prior
to turning the Posi3 USB on.
Install the USB Drivers
A "Found New Hardware" wizard is shown the first time
you connect the Posi3 USB to the PC and turn it on.

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Follow the directions and wait until it is complete.
Automatic installation is recommended. If you are given
the option to connect to Windows Update to search for
software, select No.
Launch the Software
The Posi3 USB should be connected to the PC and
turned on prior to launching the software the first time.
Double-click the desktop icon or click the Start button / All
Programs / Sperian / Biosystems Posi3 USB / Standard
Edition / SCBA Test
Overview of Initial Software Set Up
1. Log in to the software
2. Set up a new user account
3. Create an apparatus model (Standard version only)
4. Create a serial number
Initial Login
1. The initial User ID and password are both “Setup”
2. Log on then click “Done”.
3. Click “Open” to open the test results database
4. Click “Done” on the Notifications screen
5. Click the "Initialize PosiChek" checkbox. The Posi3
USB must be connected by the USB cable to
establish communication.
User Set Up
The Setup User has the ability to create new users, but
does not have the ability perform tests or add/modify
models.
1. Click the menu item Setup / Users / User List.
2. Click the + button to add a new user.

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3. Enter the user’s information (as needed). The
User ID field and the Password field must be
completed.
4. Set the Permissions level to 4.
5. Click the Check button to save the information.
6. Click the Log on button at the lower left, and log on
with the User ID and password of the user you just
created.
Adding SCBA Models
Note: This step is only necessary in Standard Version
Posi3 USB software. Brand-specific versions of software
come with pre-installed models and do not allow end
users to configure models.
1. Click the menu item Setup / Apparatus / Add New
Model.
2. Click “New” to enter the Model Configuration window
3. Enter the Manufacturer and Model
4. Select the supply pressure of the cylinder (2216 PSI,
3000 PSI or 4500 PSI)
5. Select the type of apparatus (SCBA, Airline
Apparatus, SCBA/Airline or Facepiece)
6. Click “Next” to start selecting the components of the
model
7. You will be prompted to select a first stage. Double-
click or drag and drop a component from the left pane
so that it appears in the right pane.

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Note: "MP" stands for Medium Pressure. For models
with a Medium Pressure connection in the Standard
Software, the medium pressure readings will be
shown on appropriate tests. The Standard Software
does not contain tolerances for the medium pressure
tests, so there will be no indication whether the
medium pressure portion of the tests passes or fails.
8. Click “Next” to continue to the next component of the
breathing apparatus. You will be prompted to select a
second stage, facepiece, alarm(s), and gauge(s).
9. When selected, the components of the model will be
shown in the right pane of the Choose Model screen.
Adding Serial Numbers
Note - Serial Numbers can be imported from your
PosiChek3 software by using the File / Import menu item.
See Setup Guide for more information.
1. Click the menu item Setup / Apparatus / Add New
Serial Number
2. Select the model for the serial number and click “OK”
3. Enter the serial number and other specific information
about the apparatus.
4. Click “Accept” to save.
Testing
Attaching the Facepiece
Position the facepiece squarely on the test head, and
tighten the straps evenly. Make sure the nose cup is
positioned over and across the test head nose.
Do Not connect the second stage regulator to the
facepiece until the software instructs you to do so. The
facepiece must be open to ambient air pressure when the
facepiece leak test is started.
Attaching the High or Low Pressure Manifold
1. Turn off the cylinder valve on the SCBA to be tested
and depressurize it by using the bypass.
2. Disconnect the SCBA from the cylinder. If the
cylinder will not be used as the pressure source for
testing, it can be removed during testing.

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3. Select the manifold that matches the supply
pressure of the SCBA. The low pressure manifold
has a black handwheel, and is used with 2216/3000
PSI SCBA. The high pressure manifold has stainless
steel handwheels, and is used with 4500 PSI SCBA.
4. Connect the handwheel on the single end of the
manifold to the Posi3 USB through the high pressure
inlet fitting on the lower right front panel of the Posi3
USB. Make sure it is tight.
The correct manifold must be used to
ensure correct results during the bypass flow test.
If a pressure supply other than a cylinder is
used, make sure the supply regulator is set to the
appropriate pressure.
5. Connect the handwheel on the T-fitting to the air
source. Make sure that any valve used for the
pressure supply is located next to the T-fitting on the
manifold.
Make sure the manifold does not kink!
Kinking can cause the hose to rupture, which can lead to
serious injury, or death.
6. Connect the handwheel on the first stage of the
SCBA to the T-fitting on the manifold.
Attaching the First Stage Manifold
The first stage manifold is shown below and is
connected to the medium pressure fitting located on the
front panel.
An adapter is required to connect the first stage manifold
to the breathing apparatus. First stage manifold adapters
are specific to the SCBA and are only available from the
SCBA manufacturer.
Do not attempt to service SCBA without
the proper training from the SCBA’s manufacturer.
Always follow the breathing apparatus
manufacturer’s instructions when connecting the first
stage to the Posi3 USB.
Note: Detailed connection instructions for a variety of
models are available in the help files for the various
brand-specific Posi3 USB software versions.
7. You are now ready to start testing with the software.
Use the menu item Tests / Complete SCBA Test to
conduct a yearly flow test.
The Help file can be launched from the software at any
time by using the F1 key.