Hunter Products Rollplay Aria Child W487 User manual

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6V VW Camper Van (W487)
Customer Service Guide
MMXV © Copyright Aria Child Inc.
For internal reference only

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Customer Service Guide
Contents
I) Check Battery …………………………............................................. 3
II) Check Wiring Condition ……………………………..………………………. 6
III) Check Foot Pedal ………………………………………………………..….…9
IV) Gearbox Replacement …………………………………………..………… 11
V) Power Control Board Replacement …………………………………….. 16
VI) Warning Stickers …………..…………………………………….………..…18
VII) Schematic diagram ……………..…………….…..….……………………. 21
VIII) Exploded View ……………………….....…....….……….……....…… 22
CAUTION :
Disconnect the battery before proceed the
checking and/or replacing processes

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Customer Service Guide
I) Check Battery
Operation: Use a Flat head screwdriver, unlock and remove the seat. Locate the battery
harness, unplug the connector then use a volt-meter to check battery condition
at battery side.
Step (1)
Turn and unlock this plastic knob
Unlock position
Step (2)

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Customer Service Guide
I) Check Battery
Unplug the battery connector (RED) underneath seat
Step (3)
Step (4)

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Customer Service Guide
I) Check Battery
Step
(5)
Reading Judgment: 6.0 V ~ 6.6 V –Good condition
5.6 V ~ 5.9 V –Proceed to Recharge
5.5 V –Battery to be recharged if after the stipulated
recharging time, voltage has not increased,
the Battery needs replacement
Below 5.5 V –Battery needs replacement

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Customer Service Guide
II) Check Wiring Connection
Operation: There are totally three positions of connections should be checked.
A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox
harness underneath.
Check the white connector of Gearbox underneath the seat

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Customer Service Guide
II) Check Wiring Connection
B. Steering Wheel : Access the connector of Steering Wheel per below procedures.
Step (1)
Use phillips screwdriver to remove the Steering wheel
Step (2)
Slide it out from steering column and check the connection

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Customer Service Guide
II) Check Wiring Connection
C. Dashboard : Access the connectors of Dashboard at the underneath of vehicle.
Three sets of connectors located underneath the right front wheel
Step (3)
Step (4)

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Check any loose connections of these three plugs
Customer Service Guide
III) Check Foot Pedal
Operation: Follow below procedures to check the Foot Pedal connection.
Step (1)
Tip over the vehicle and pull out the Foot Pedal cover
by flat head screwdriver from its right hand side
Empty (front)
Step (2)
Brown

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Customer Service Guide
III) Check Foot Pedal
Step
(3)
Slide in the Foot Pedal into Chassis from right side
2
Snap back in place
1

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Customer Service Guide
IV) Gearbox Replacement
Operation: Remove the seat first, and then follow below steps to take apart the whole
gearbox subassembly and replace.
Step (1)
Unscrew the wiring clip as showed
Unscrew the locking screw for gearbox as below
Step (2)

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Customer Service Guide
IV) Gearbox Replacement
Step (3)
Unplug the gearbox connector (white color)
Step (4)
Use flat head screwdriver to detach the rim cover latches
Right rear wheel only

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Customer Service Guide
IV) Gearbox Replacement
Step (5)
There are four latches as showed
Step (6)
Use a flat head screwdriver to remove the snap pin from axle

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Customer Service Guide
IV) Gearbox Replacement
Step (7)
Slide the rear axle a bit away from the right wheel
Step (8)
Take the rear wheel off from axle

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Customer Service Guide
IV) Gearbox Replacement
Step (9)
Slide the gearbox out from axle
Step (10)
Replace the whole gearbox
sub-assembly with a good one
Reverse above other procedures to re-assemble back the vehicle

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Customer Service Guide
V) Power Control Board Replacement
Operation: Remove the seat and access the power control board underneath.
Step (1)
Unscrew these two screws to release the power control board
Step (2)
Unplug these two white connectors

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Customer Service Guide
V) Power Control Board Replacement
Step (3)
Unplug the gearbox connector
Step (4)
Replace the whole power
control board with good one
Reverse above other procedures to re-assemble back the vehicle

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Customer Service Guide
VI) Warning Stickers
Operation: Check and re-put the damaged warning stickers after problem fixed.
(1) Behind the seat

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Customer Service Guide
VI) Warning Stickers
(2) Below the seat

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Customer Service Guide
VI) Warning Stickers
(3) Battery harness