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  9. Hyundai 82302-3N700-W2R Reference manual

Hyundai 82302-3N700-W2R Reference manual

Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
Technical Service Bulletin
GROUP
NUMBER
BODY INTERIOR
15-BD-002
DATE
MODEL(S)
FEBRUARY 2015
EQUUS (VI)
SUBJECT:
WOOD TRIM REPAIR
Description: If any of the Equus wood trim panels exhibit scratches, blemishes, circular “water
marks” or uneven surface finish, do not replace the wood trim panel; instead follow the repair
procedure below.
Applicable Vehicles: 2011-2013MY Equus (VI)
The following TSB does not apply to deep scratches or gouges. This procedure is
suitable for an experienced auto body technician.
NOTICE
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 2 of 18
SUBJECT:
SUBJECT:
Parts Information:
Part Description
Content
3M Headlight Lens Restoration Kit 02516 or
Equivalent
3M Ultrafine Machine Polish 39061 or Equivalent
3M 3 inch Random Orbital Sander 28353 or
Equivalent
3M 3 inch Rotary Buffer 28354 or Equivalent
3M Blue Painter’s Tape 09171 or Equivalent
3M Trizact 1000 3 Inch Disc 02091 or Equivalent
3M Trizact 3000 3 Inch Disc 2087 or Equivalent
3M 3 Inch Foam Buffing Pad 5759 or Equivalent
Products can be found in local
auto parts stores.
NOTICE
This kit contains all items listed
below EXCEPT for painter’s
tape and applicator pads.
NOTICE
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 3 of 18
SUBJECT:
SUBJECT:
Warranty Information:
Model
Op. Code
Operation
Op. Time
Causal Part #
VI
82302F00
DOOR WOOD
TRIM REPAIR (1)
1.0
M/H
82302-3N700-W2R
82302-3N700-W2V
82302-3N700-W3V
82302-3N700-W5R
82302-3N700-W5V
82302-3N700-W6V
82302F01
DOOR WOOD
TRIM REPAIR (2)
2.0 M/H
82302F02
DOOR WOOD
TRIM REPAIR (3)
3.0 M/H
82302F03
DOOR WOOD
TRIM REPAIR (4)
4.0 M/H
84795F00
CRASH PAD WOOD
TRIM REPAIR
0.6 M/H
84795-3N000-RW2
84795-3N000-RW3
84670F00
CENTER CONSOLE WOOD
TRIM REPAIR
0.7 M/H
84670-3N150-W2R
84670-3N150-W2V
84670-3N150-W3V
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 4 of 18
SUBJECT:
SUBJECT:
Inspection:
1.
Inspect the wood trim under fluorescent
light to identify any type of blemishes
that may be present. See examples
below of wood trim with scratches, water
marks, and blemishes.
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 5 of 18
SUBJECT:
SUBJECT:
Disassembly Procedure:
I. Door Wood Trim Disassembly
1.
Remove the screw on the hinge side of the
door panel.
2.
Separate the plastic door trim by pulling it
away from the door frame.
3.
Disconnect the speaker connector and
remove the door trim.
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 6 of 18
SUBJECT:
SUBJECT:
4.
Carefully pry the rubber armrest liner out.
Remove the screw beneath it using a Philips
head screwdriver.
5.
Pry the door handle liner out and remove the
screw using a Phillips head Screwdriver.
6.
Using a trim removal tool, pry along the
edges of the door panel to loosen the
fasteners behind the door panel.
Pull the door panel upwards and away from
the door frame to separate the door panel.
Use care to avoid damaging the
door trim.
NOTICE
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 7 of 18
SUBJECT:
SUBJECT:
7.
Disconnect all door connectors and press
the white clip to remove the door handle
cables.
Remove the door panel and place on a soft
surface.
8.
Remove the door handle mechanism and
the seat switch module by unscrewing the
screws shown to the right.
9.
Remove all screws securing the wood trim panel and remove the panel.
10.
Door wood trim panel shown removed and
taped in preparation for the repair procedure.
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 8 of 18
SUBJECT:
SUBJECT:
II. Crash Pad Trim Disassembly
1.
Using a plastic trim removal tool, carefully pry
the center fascia away from the dash on both
sides.
2.
Pull the center fascia from both sides to
unclip it from the dash.
3.
Using a trim removal tool, remove the crash
pad wood trim.
The center fascia does not need
to be fully removed.
NOTICE
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 9 of 18
SUBJECT:
SUBJECT:
III. Center Console Wood Trim Disassembly
1.
Pull straight up on the shift knob to remove it.
2.
Lift up on the shift gate trim cover to remove
it from the floor console.
3.
Disconnect the 4 connectors on the bottom of
the shift gate trim cover and set the trim
cover aside.
A significant amount of force
may be needed to remove the
shift knob.
NOTICE
Ensure Electronic Parking Brake
(EPB) is enabled.
CAUTION
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 10 of 18
SUBJECT:
SUBJECT:
4.
Remove the 2 screws securing the center
console sliding tray using a Philips head
screwdriver.
5.
Follow steps 1 and 2 from the Crash Pad
Wood Trim disassembly procedure
described above, and unclip the center fascia
from the dash.
6.
While lifting the center fascia, unclip the
center console sliding tray.
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 11 of 18
SUBJECT:
SUBJECT:
7.
Disconnect the center console sliding tray
connector and set the sliding tray aside.
8.
Using a Philips head screwdriver, remove the
2 screws securing the cup holder.
9.
Using a trim removal tool, remove the center
console tray cover.
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 12 of 18
SUBJECT:
SUBJECT:
10.
Remove the 2 bolts securing the center
console tray.
11.
Loosen the center console tray using a trim
removal tool.
12.
Lift the center console tray to separate it from
the center console.
The center console tray does
not need to be fully removed.
NOTICE
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 13 of 18
SUBJECT:
SUBJECT:
13.
Using a Philips head screwdriver, remove the
2 screws securing the wood trim.
14.
Carefully lift along the edges of the wood trim
to release the retaining clips.
15.
Remove the center console wood trim.
Use care to avoid scratching the
wood trim during removal.
NOTICE
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 14 of 18
SUBJECT:
SUBJECT:
Service Procedure.
I. Initial Scratch Removal Procedure
1.
Attach a 1000 grit 3M Trizact disc to a
random orbital sander and connect to
shop air.
2.
Clean the panel with soap and water.
Tape off any plastic or metal trim on the
wood panel to avoid damage. Wet the
panel with water.
3.
Sand the panel evenly in a back and
forth motion to remove scratches and
blemishes.
This procedure describes the process to repair the crash panel wood trim.
Follow a similar process for the door and center console wood trim panels.
NOTICE
Hold on to the panel tightly while
sanding.
CAUTION
Eye protection & mask should be
worn during entire repair
procedure.
CAUTION
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 15 of 18
SUBJECT:
SUBJECT:
4.
Wipe the panel with a microfiber cloth
and examine under light. If scratches or
blemishes remain, continue sanding
with a 1000 grit disc until they are
removed.
Follow these general guidelines while sanding the panel:
Do not sand the panel dry. If the surface dries up, dampen the panel before
continuing.
Replace the disc with a new one if it becomes loaded with sanding residue
or it is no longer sanding effectively. This prevents swirl marks on the
surface of the panel.
Avoid sharp edges or corners of the panel when sanding. This will prolong
the life of the foam sanding disc.
Sand the panel evenly without staying in one area for extended periods to
achieve a uniform finish.
NOTICE
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 16 of 18
SUBJECT:
SUBJECT:
II. Sanding Scratch Refinement Procedure
1.
Attach a 3000 grit Trizact disc to the same
random orbital sander.
Following the same procedure above, wet
sand the panel to refine the surface and
prepare for polishing. Wipe with a clean
portion of microfiber cloth.
III. Buffing Procedure
1.
Attach a purple foam buffing pad to a
rotary buffer and connect to shop air.
Follow these general guidelines while sanding the panel:
Do not polish the panel dry. Add more compound or polish if the surface
dries up.
Avoid sharp edges or corners of the panel when polishing. This will prolong
the life of the foam pad.
Polish the panel evenly without staying in one area for extended periods to
achieve a uniform finish.
NOTICE
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 17 of 18
SUBJECT:
SUBJECT:
2.
Apply 3M Rubbing Compound to the
surface of the panel. Buff the panel in a
back and forth motion.
3.
Buff the panel until the cloudiness is gone
and the finish begins to clear up. The picture
to the right shows the panel partially buffed.
When the panel is buffed successfully, wipe
with a clean microfiber cloth.
IV. Polishing Procedure
1.
Attach the gray foam polishing pad to the
same rotary buffer.
Hold on to the panel tightly while
buffing/polishing.
CAUTION
WOOD TRIM REPAIR
TSB #: 15-BD-002
Page 18 of 18
SUBJECT:
SUBJECT:
2.
Dispense 3M Ultrafine Machine Polish onto
the panel and polish to a high gloss. Wipe
the residue off with a new microfiber cloth.
Wood trim shown after polishing is
completed.
3.
Apply wax with an applicator pad and wipe
with a clean microfiber cloth to protect finish.
4.
Carefully install trim into the vehicle in the
reverse order.
Ensure all door panel and center console
features (switches, buttons) function
correctly.
Do not use a contaminated
microfiber cloth to remove the
polish.
NOTICE

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