IEI Technology Robot-TP-65M User manual

Robot-TP-65M
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User Manual
Robot-TP-65M
MODEL:
Teach Pendant with 4-wire Resistive Type Touchscreen,
Deadman Switch, Emergency Button,
IP 64 Protection and RoHS
Rev. 1.01 - 7 October, 2013
User Manual

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Revision
Date Version Changes
7 October, 2013 1.01 Added Section 3.3.2: Robot-TP-65M/K Connection
17 June, 2013 1.00 Initial release

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Copyright
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered trademarks and product names mentioned herein are used for identification
purposes only and may be trademarks and/or registered trademarks of their respective
owners.

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Table of Contents
1 INTRODUCTION.......................................................................................................... 1
1.1 OVERVIEW.................................................................................................................. 2
1.2 MODEL VARIATION..................................................................................................... 2
1.3 FEATURES................................................................................................................... 2
1.4 EXTERNAL OVERVIEW................................................................................................ 3
1.4.1 Front Panel ........................................................................................................ 3
1.4.1.1 LED Indicators............................................................................................ 3
1.4.1.2 Function Keys............................................................................................. 4
1.4.2 Rear Panel ......................................................................................................... 6
1.5 DIMENSIONS............................................................................................................... 7
1.6 SYSTEM SPECIFICATIONS............................................................................................ 8
2 UNPACKING............................................................................................................... 10
2.1 UNPACKING...............................................................................................................11
2.1.1 Packing List ..................................................................................................... 12
3 INSTALLATION ......................................................................................................... 13
3.1ANTI-STATIC PRECAUTIONS...................................................................................... 14
3.2 INSTALLATION PRECAUTIONS................................................................................... 14
3.3 SYSTEM CONNECTION.............................................................................................. 15
3.3.1 Robot-TP-65M/K-ML Connection ................................................................... 15
3.3.2 Robot-TP-65M/K Connection.......................................................................... 17
3.3.2.1 OSD Keypad Connector ........................................................................... 18
3.3.2.2 Touch Connector....................................................................................... 18
3.3.2.3 VGA Connector......................................................................................... 19
3.3.2.4 Cable Pinouts............................................................................................ 19
3.4 CARRYING THE SYSTEM ........................................................................................... 21
3.5 EMERGENCY BUTTONS............................................................................................. 22
3.5.1 Deadman Switch .............................................................................................. 22
3.5.2 Emergency Stop Button.................................................................................... 22
A SAFETY PRECAUTIONS......................................................................................... 24

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A.1 SAFETY PRECAUTIONS ............................................................................................ 25
A.1.1 General Safety Precautions............................................................................. 25
A.1.2 Anti-static Precautions .................................................................................... 26
A.1.3 Product Disposal............................................................................................. 27
A.2 MAINTENANCE AND CLEANING PRECAUTIONS........................................................ 27
A.2.1 Maintenance and Cleaning.............................................................................. 27
A.2.2 Cleaning Tools................................................................................................. 28
B HAZARDOUS MATERIALS DISCLOSURE ......................................................... 29
B.1 HAZARDOUS MATERIAL DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS
ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY ....................................... 30

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List of Figures
Figure 1-1: Robot-TP-65M Teach Pendant...................................................................................2
Figure 1-2: Front View....................................................................................................................3
Figure 1-3: LED Indicators.............................................................................................................3
Figure 1-4: Function Keys .............................................................................................................4
Figure 1-5: Rear View.....................................................................................................................6
Figure 1-6: Robot-TP-65M Dimensions (mm) ..............................................................................7
Figure 3-1: Robot-TP-65M/K-ML with Cable...............................................................................15
Figure 3-2: 37-pin Military Connector Pinout Locations...........................................................16
Figure 3-3: Robot-TP-65M/K with Cables...................................................................................17
Figure 3-4: OSD Keypad Connector Pinout Locations.............................................................18
Figure 3-5: Touch Connector Pinout Locations........................................................................18
Figure 3-6: VGA Connector Pinout Locations...........................................................................19
Figure 3-7: Hook Locations .........................................................................................................21
Figure 3-8: Carrying the Robot-TP-65M .....................................................................................21
Figure 3-9: Deadman Switch .......................................................................................................22
Figure 3-10: Emergency Stop Button.........................................................................................22

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List of Tables
Table 1-1: LED Indicators ..............................................................................................................4
Table 1-2: Function Key Descriptions..........................................................................................5
Table 1-3: System Specifications..................................................................................................9
Table 3-1: 37-pin Military Connector Pinouts ............................................................................17
Table 3-2: OSD Keypad Connector Pinouts...............................................................................18
Table 3-3: Touch Connector Pinouts..........................................................................................19
Table 3-4: VGA Connector Pinouts.............................................................................................19
Table 3-5: Cable Pinouts..............................................................................................................20

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1 Introduction
Chapter
1

Robot-TP-65M
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1.1 Overview
Figure 1-1: Robot-TP-65M Teach Pendant
The Robot-TP-65M is teach pendant with a 6.5” 4-wire resistive touchscreen. The
Robot-TP-65M is designed for easy and simplified integration into robot arm applications.
1.2 Model Variation
The Robot-TP-65M series has two models. The model variation is listed below:
Robot-TP-65M/K-ML: one cable with a 37-pin military connector for
connection
Robot-TP-65M/L: multiple cables for connection
1.3 Features
The Robot-TP-65M features are listed below:
High brightness LCD with LED backlight
4-wire resistive type touchscreen
6-meter long all-in-one cable allows easy installation
Completely dust and splash proof (IP 64) design
One meter drop resistance
0°C~50°C extended operating temperature
Allow users to program with 33-key membrane keypad

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Equipped with an emergency stop and a 3-position deadman switch to
provide safe operation
1.4 External Overview
1.4.1 Front Panel
The front side of the Robot-TP-65M is a flat bezel panel TFT LCD screen surrounded by a
PC/ABS plastic frame. There are buttons and LED indicators located on the front panel.
The detailed information is described in the following sections.
Figure 1-2: Front View
1.4.1.1 LED Indicators
There are several LED indicators located along the top of the LCD screen (Figure 1-3).
Figure 1-3: LED Indicators
The descriptions of each LED indicator are listed below.
LED Indicator Description
Power On: the robot is connected with a +12V power source
Off: the power cord is not attached or power supply failure

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LED Indicator Description
Ready On: the robot is turned on and ready to be operated
Auto On: the Robot-TP-65M is in Auto mode
Servo On: the servo is enabled
Off: the servo is disabled.
Enable On: the deadman switch is pressed
Off: the deadman switch is not pressed
Table 1-1: LED Indicators
1.4.1.2 Function Keys
The function keys are located on the front side of the Robot-TP-65M (Figure 1-4).
Figure 1-4: Function Keys
The function keys are described in Table 1-2:
Key Function Key Description
Left
Arrow Keys Use the arrow keys to move the cursor on the screen.
OK Use the OK button to confirm.

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Cancel Use the Cancel button to cancel.
Speed -/+ Use “-“ to decrease the speed.
Use “+“ to increase the speed.
Right
Stop Use the Stop button to stop the operation.
Moving Direction
Keys
Use these keys to drive the robot arm manually in a designated
direction. The user have to hold down the deadman switch at
the same time when using these keys.
J1/X -/+: Motion in X direction
J2/Y -/+: Motion in Y direction
J3/Z -/+: Motion in Z direction
J4/Rx -/+: Rotation around X axis
J5/Ry -/+: Rotation around Y axis
J6/Rz -/+: Rotation around Z axis
Bottom
F1 ~ F6
Shift
F1 to F6 are function keys. These function keys can be
switched to F7 to F12 by pressing the Shift key.
Start Use the Start button to start the motor.
Servo Use the Servo button to enable or disable servo. If enabled, the
Servo LED indicator on the top of the front panel will light up.
Lock Use the Lock button to place the robot in machine lock
MOD Use the MOD button to switch between joint, X-Y or tool
coordinate mode.
Menu Use the Menu button to bring up the menu list.
Table 1-2: Function Key Descriptions
NOTE:
Most of the front panel function buttons are active only when using the
optional operator HMI (Human Machine Interface).

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1.4.2 Rear Panel
The rear panel provides access to the deadman switch. Refer to Figure 1-5.
Figure 1-5: Rear View

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1.5 Dimensions
The Robot-TP-65M dimensions are shown below.
Figure 1-6: Robot-TP-65M Dimensions (mm)

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1.6 System Specifications
The technical specifications for the Robot-TP-65M systems are listed in Table 1-4.
Specification Robot-TP-65M
LCD Size 6.5"
Max. Resolution 640 (W) x 480 (H)
Brightness (cd/m2) 800
Contrast Ratio 600:1
LCD Color 262K
Pixel Pitch (H x V) (mm) 0.207(H) x 0.207 (V)
Viewing Angle (H-V) 160° / 140°
Backlight MTBF (hr) 50,000 (LED backlight)
Touchscreen 4-wire resistive type touch screen
Touch controller: Penmount DMC6000
LED Indicators Five LEDs: Power, Ready, Auto, Servo, Enable
Keys Moving direction, OK, Cancel, Speed (-/+), Shift, Function Keys
(F1 ~ F6), Start, Servo, Lock, MOD, Menu, Stop, Cursor Keys
Emergency Stop Button For B contacts, four circuit outputs (forced disjunction type)
Switches Deadman Switch 3-position switch (off-on-off), two circuit outputs
Mode Selector Switch 3-position (Auto, Manual, Teach) keylock switch
Video Input VGA
I/O Touch Interface RS-232
Power Source 12 V DC input
Keypad Control Interface PS/2
OSD Control Software OSD
Construction Material PC + ABS plastic front frame
Front Panel Color Gray Pantone 8405C
Weight (N) 3.32 kg
Dimensions (W x H x D) (mm) 281 x 200 x 83
Operating Temperature 0ºC ~ 50ºC
Storage Temperature -25ºC ~ 65ºC
Humidity <90% (no-condensing)
IP level IP 64 compliant (6-side)

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Vibration MIL-STD-810F
Drop Survival 1 m (38 inches), four corners, two sides
Power Requirement 12V DC
Power Consumption 6.6 W
Cable Length 6 m
Table 1-3: System Specifications

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2 Unpacking
Chapter
2

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2.1 Unpacking
To unpack the Robot-TP-65M, follow the steps below:
WARNING!
The front side LCD screen has a protective plastic cover stuck to the
screen. Only remove the plastic cover after the Robot-TP-65M has been
properly installed. This ensures the screen is protected during the
installation process.
Step 1: Use box cutters, a knife or a sharp pair of scissors that seals the top side of the
external (second) box.
Step 2: Open the external (second) box.
Step 3: Use box cutters, a knife or a sharp pair of scissors that seals the top side of the
internal (first) box.
Step 4: Lift the monitor out of the boxes.
Step 5: Remove both polystyrene ends, one from each side.
Step 6: Pull the plastic cover off the Robot-TP-65M.
Step 7: Make sure all the components listed in the packing list are present. Step 0:

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2.1.1 Packing List
The Robot-TP-65M teach pendant is shipped with the following components:
Quantity Item Image
Standard
1 Robot-TP-65M teach pendant
1 Transfer cable
1 Belt
1 Utility CD
If any of these items are missing or damaged, contact the distributor or sales
representative immediately.

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3 Installation
Chapter
3