IFM Ecomat 300 AC1355 Application guide

1
Supplementary device manual
AS-i controllere with Profibus DPV1
A
AC1355, AC1356
AC1365, AC1366
AS-i master profile: M4
Firmware: from version RTS 3.0 onwards
Target: from V.15 onwards
for CoDeSys®from version 2.3 onwards
7390702 / 01 08 / 2008

2
As on: 14 Aug. 2008
© All rights reserved by ifm electronic gmbh.
No part of this manual may be reproduced and used
without ifm electronic's consent.

3
Contents
1On this manual ......................................................................................................................... 1-1
1.1 What do the symbols and formats stand for?................................................................ 1-1
1.2 What devices are described in this manual?................................................................. 1-2
1.3 How is this manual structured? ..................................................................................... 1-2
1.4 Overview: where is what? ............................................................................................. 1-3
2Safety instructions................................................................................................................... 2-1
2.1 General.......................................................................................................................... 2-1
2.2 What previous knowledge is required? ......................................................................... 2-1
2.3 Functions and features.................................................................................................. 2-1
3System requirements............................................................................................................... 3-1
3.1 Information concerning the device ................................................................................ 3-1
3.2 Information concerning the software ............................................................................. 3-1
3.3 Required accessories.................................................................................................... 3-1
4Getting started.......................................................................................................................... 4-1
4.1 Connection .................................................................................................................... 4-1
4.2 Set up the AS-i master .................................................................................................. 4-1
4.3 Set up Profibus DPV1 ................................................................................................... 4-1
5Function .................................................................................................................................... 5-1
5.1 Data management......................................................................................................... 5-1
5.2 Status LED for the fieldbus............................................................................................ 5-2
5.3 Which operating modes are there for the PLC in the controllere? ................................ 5-2
6Menu.......................................................................................................................................... 6-1
6.1 Main menu [Quick Setup] .............................................................................................. 6-1
6.2 Main menu [Fieldbus Setup].......................................................................................... 6-2
7Set-up ........................................................................................................................................ 7-1
7.1 Parameter setting of the controllere.............................................................................. 7-1
7.1.1 Parameter setting of slaves in the controllere.................................................. 7-1
7.1.2 Set the parameters of the fieldbus interface in the controllere......................... 7-1
7.2 Connect the controllereto the Profibus host ................................................................. 7-2
7.3 Parameter setting of the Profibus host.......................................................................... 7-2
7.3.1 Assigning the addresses of the inputs/outputs to the host "locations"............. 7-4
7.3.2 Assign PLC addresses to the Profibus modules ............................................ 7-11
7.3.3 Define Profibus DP modules .......................................................................... 7-13

4
7.4 Device-specific Profibus DP parameters..................................................................... 7-25
7.4.1 Device-specific Profibus DP parameters (example)....................................... 7-25
7.4.2 Definitions in the GSD file............................................................................... 7-26
7.5 Finish set-up ................................................................................................................ 7-27
8DP module 7: Command channel........................................................................................... 8-1
8.1 List of commands in module 7....................................................................................... 8-1
8.2 Module 7, command 1: read master flags.................................................................... 8-2
8.3 Module 7, command 2: change operating mode.......................................................... 8-3
8.4 Module 7, command 3: read current slave configuration ............................................. 8-4
8.5 Module 7, command 4: read projected slave configuration ......................................... 8-5
8.6 Module 7, command 5: change projected slave configuration..................................... 8-6
8.7 Module 7, command 6: read slave parameter.............................................................. 8-7
8.8 Module 7, command 7: change projected slave parameters ....................................... 8-8
8.9 Module 7, command 8: read LAS (list of active slaves) ............................................... 8-9
8.10 Module 7, command 9: read LDS (list of detected slaves) ........................................ 8-11
8.11 Module 7, command 10dec (0Ahex): read LPF (list of slaves with periphery fault)....... 8-12
8.12 Module 7, command 11dec (0Bhex): read LPS (list of projected slaves) ...................... 8-13
8.13 Module 7, command 13dec (0Dhex): read telegram error counter ................................ 8-14
8.14 Module 7, command 14dec (0Ehex): read configuration error counter.......................... 8-15
8.15 Module 7, command 15dec (0Fhex): read AS-i cycle counter ....................................... 8-16
8.16 Module 7, command 16dec (10hex): change current slave parameters........................ 8-17
8.17 Module 7, command 19dec (13hex): config. all ............................................................. 8-18
8.18 Module 7, command 21dec (15hex): save configuration in flash................................... 8-19
8.19 Module 7, command 22dec (16hex): reset telegram error counter of a slave ............... 8-20
8.20 Module 7, command 23dec (17hex): address slave ...................................................... 8-21
8.21 Module 7, command 62dec (3Ehex): operating mode "continuous command“ ............. 8-22
8.22 Module 7, command 63dec (3Fhex): no operation command without function ............. 8-23
9DP module 12: Extended command channel ........................................................................ 9-1
9.1 List of extended commands in module 12..................................................................... 9-1
9.2 Data structure ................................................................................................................ 9-3
9.3 Error codes in the module 12 ........................................................................................ 9-5
9.4 CTT2 error code in module 12 ...................................................................................... 9-5
9.5 Module 12, extended command 0: no execution of a command ................................. 9-6
9.6 Module 12, extended command 1: write parameters to a connected AS-i slave......... 9-7
9.7 Module 12, extended command 3: adopt and store connected AS-i slaves in the
configuration .................................................................................................................. 9-9
9.8 Module 12, extended command 4: write LPS ............................................................ 9-11
9.9 Module 12, extended command 5: set the operating mode of the AS-i master......... 9-13
9.10 Module 12, extended command 6: readdress a connected AS-i slave...................... 9-15
9.11 Module 12, extended command 7: set the auto address mode of the AS-i master ... 9-17
9.12 Module 12, extended command 9: change extended ID code 1 in the AS-i slave .... 9-18

5
9.13 Module 12, extended command 10...20dec (0A...14hex): force analogue data transfer
directly to / from 3 AS-i slaves in each case ............................................................... 9-20
9.14 Module 12, extended command 21dec (15hex): read ID character string of an
AS-i slave with the profile 7.4 ...................................................................................... 9-25
9.15 Module 12, extended command 26dec (1Ahex): read AS-i master version................... 9-28
9.16 Module 12, extended command 28dec (1Chex): deactivate the slave reset when
changing to the protected mode.................................................................................. 9-29
9.17 Module 12, extended command 31dec (1Fhex): one-time execution of the
"Extended safety monitor protocol" in the "Safety at work" monitor............................ 9-30
9.18 Module 12, extended command 33dec (21hex): read the diagnostic character string
of an AS-i slave with the profile S-7.4 ......................................................................... 9-35
9.19 Module 12, extended command 34dec (22hex): read parameter character string
of an AS-i slave with the profile S-7.4 ......................................................................... 9-37
9.20 Module 12, extended command 35dec (23hex): write parameter character string
of an AS-i slave with the profile S-7.4 ......................................................................... 9-38
9.21 Module 12, acyclic command 36 dec (24hex): standard read call of an AS-i slave
with CTT2 profile (S-7.5.5, S-7.A.5 or S-B.A.5) ......................................................... 9-40
9.22 Module 12, acyclic command 37dec (25hex): standard write call of an AS-i slave
with CTT2 profile (S-7.5.5, S-7.A.5 or S-B.A.5) ......................................................... 9-44
9.23 Module 12, acyclic command 38dec (26hex): manufacturer-specific read call
of an AS-i slave with CTT2 profile (S-7.5.5, S-7.A.5 or S-B.A.5) ............................... 9-47
9.24 Module 12, acyclic command 39dec (27hex): manufacturer-specific write call
of an AS-i slave with CTT2 profile (S-7.5.5, S-7.A.5 or S-B.A.5) ............................... 9-51
9.25 Module 12, extended command 50dec (32hex): read current configuration
of AS-i slaves 0(A)...15(A)........................................................................................... 9-55
9.26 Module 12, extended command 51dec (33hex): read current configuration
of AS-i slaves 16(A)...31(A)......................................................................................... 9-56
9.27 Module 12, extended command 52dec (34hex): read current configuration
of the AS-i slaves 1B...15B.......................................................................................... 9-57
9.28 Module 12, extended command 53dec (35hex): read current configuration
of the AS-i slaves 16B...31B........................................................................................ 9-58
9.29 Module 12, extended command 54dec (36hex): read current parameters of the
connected AS-i slaves................................................................................................. 9-59
9.30 Module 12, extended command 55dec (37hex): read current AS-i slave lists............... 9-61
9.31 Module 12, extended command 56dec (38hex): read projected configuration
of the AS-i slaves 0(A)...15(A)..................................................................................... 9-63
9.32 Module 12, extended command 57dec (39hex): read projected configuration
of the AS-i slaves 16(A)...31(A)................................................................................... 9-64
9.33 Module 12, extended command 58dec (3Ahex): read projected configuration
of the AS-i slaves 1B...15B.......................................................................................... 9-65
9.34 Module 12, extended command 59dec (3Bhex): read projected configuration
of the AS-i slaves 16B...31B........................................................................................ 9-66
9.35 Module 12, extended command 96dec (60hex): save data non-volatilely in the
flash memory of the controllere................................................................................... 9-67
9.36 Module 12, extended command 97dec (61hex): carry out various settings in the
controllere.................................................................................................................... 9-68
9.37 Module 12, extended command 102dec (66hex): retrieve the status of the
controlleredisplay........................................................................................................ 9-69
9.38 Module 12, extended command 105dec (69hex): read the device properties
of the controllere.......................................................................................................... 9-71

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10 Acyclic services for Profibus DPV1 ..................................................................................... 10-1
10.1 Description................................................................................................................... 10-1
10.2 Services for acyclic data transfer between DPM1 master and slave .......................... 10-2
10.3 Services for acyclic data transfer between DPM2 master and slave .......................... 10-2
10.4 DPV1 addresses in slot 0 for access via PLC............................................................. 10-3
10.5 Examples..................................................................................................................... 10-5
10.5.1 Examples DPV1 reading ................................................................................ 10-5
10.5.2 Examples DPV1 writing .................................................................................. 10-5
10.6 DPV1 error messages ................................................................................................. 10-5
10.6.1 DPV1 error code application........................................................................... 10-5
10.6.2 DPV1 error codes data access....................................................................... 10-5
10.6.3 DPV1 error codes device................................................................................ 10-6
10.6.4 DPV1 error codes application-specific ........................................................... 10-6
10.6.5 DPV1 function 58 "Reason codes" ................................................................. 10-6
11 The DPV1 command channel................................................................................................11-1
11.1 Overview of the commands in the DPV1 command channel...................................... 11-1
11.2 Syntax..........................................................................................................................11-2
11.3 DPV1 command 0dec (00hex): no execution of a command.......................................... 11-4
11.4 DPV1 command 1dec (01hex): write parameters to a connected AS-i slave ................. 11-5
11.5 DPV1 command 3dec (03hex): adopt and store currently connected AS-i slaves
in the configuration ...................................................................................................... 11-7
11.6 DPV1 command 4dec (04hex): change the list of projected AS-i slaves (LPS)............. 11-9
11.7 DPV1 command 5dec (05hex): set the operating mode of the AS-i master ................ 11-11
11.8 DPV1 command 6dec (06hex): readdress a connected AS-i slave ............................. 11-13
11.9 DPV1 command 7dec (07hex): set the auto address mode of the AS-i master .......... 11-15
11.10 DPV1 command 9dec (09hex): change the extended ID code 1 in the connected
AS-i slave .................................................................................................................. 11-16
11.11 DPV1 command 10...20dec (0A...14hex): force analogue data transfer directly
to / from 3 AS-i slaves in each case .......................................................................... 11-18
11.12 DPV1 command 21dec (15hex): read ID string of an AS-i slave with the
profile S-7.4 ............................................................................................................... 11-23
11.13 DPV1 command 28dec (1Chex): deactivate the slave reset when changing to the
protected mode.......................................................................................................... 11-26
11.14 DPV1 command 31dec (1Fhex): one-time execution of the "Extended safety monitor
protocol" in the "Safety at Work" monitor .................................................................. 11-27
11.15 DPV1 command 33dec (21hex): read diagnosis string of an AS-i slave with
the profile S-7.4 ......................................................................................................... 11-32
11.16 DPV1 command 34dec (22hex): read the parameter string of an AS-i slave with
the profile S-7.4 ......................................................................................................... 11-34
11.17 DPV1 command 35dec (23hex): write parameter string of an AS-i slave with
the profile S-7.4 ......................................................................................................... 11-36
11.18 DPV1 command 36dec (24hex): acyclic standard read call of an AS-i slave with
CTT2 profile (S-7.5.5, S-7.A.5 or S-B.A.5)............................................................... 11-38
11.19 DPV1 command 37dec (25hex): acyclic standard write call of an AS-i slave with
CTT2 profile (S-7.5.5, S-7.A.5 or S-B.A.5)............................................................... 11-42

7
11.20 DPV1 command 38dec (26hex): acyclic manufacturer-specific read call
of an AS-i slave with CTT2 profile (S-7.5.5, S-7.A.5 or S-B.A.5) .............................. 11-45
11.21 DPV1 command 39dec (27hex): acyclic manufacturer-specific write call
of an AS-i slave with CTTS profile (S-7.5.5, S-7.A.5 or S-B.A.5).............................. 11-49
11.22 DPV1 command 50dec (32hex): read current configuration of
AS-i slaves 0(A)...15(A)............................................................................................. 11-53
11.23 DPV1 command 51dec (33hex): Read current configuration of
AS-i slaves 16(A)...31(A)........................................................................................... 11-54
11.24 DPV1 command 52dec (34hex): read current configuration of
AS-i slaves 1B...15B.................................................................................................. 11-55
11.25 DPV1 command 53dec (35hex): read current configuration of
AS-i slaves 16B...31B................................................................................................ 11-56
11.26 DPV1 command 54dec (36hex): read current parameters of
a connected AS-i slave.............................................................................................. 11-57
11.27 DPV1 command 55dec (37hex): read current AS-i slave lists ..................................... 11-59
11.28 DPV1 command 56dec (38hex): projected configuration of
the AS-i slaves 1(A)...15(A)....................................................................................... 11-61
11.29 DPV1 command 57dec (39hex): read projected configuration of
the AS-i slaves 16(A)...31(A)..................................................................................... 11-62
11.30 DPV1 command 58dec (3Ahex): read projected configuration of
the AS-i slaves 1B…15B ........................................................................................... 11-63
11.31 DPV1 command 59dec (3Bhex): read projected configuration of
the AS-i slaves 16B…31B ......................................................................................... 11-64
11.32 DPV1 command 96dec (60hex): save data non-volatilely in the flash memory
of the controllere........................................................................................................ 11-65
11.33 DPV1 command 97dec (61hex): carry out various settings in the controllere............. 11-66
11.34 DPV1 command 102dec (66hex): retrieve the status of the controlleredisplay .......... 11-67
11.35 DPV1 command 105dec (69hex): read the device properties of the controllere......... 11-69
12 Additional functions............................................................................................................... 12-1
12.1 AS-i diagnosis via Profibus DP.................................................................................... 12-1
12.1.1 Digital inputs ................................................................................................... 12-1
12.1.2 Digital outputs................................................................................................. 12-1
12.1.3 Extended device-specific Profibus DP diagnosis ........................................... 12-2
12.1.4 Diagnostic master flags (byte 10 / byte 36) .................................................... 12-3
12.2 Set the Profibus DP address on the controllere.......................................................... 12-4
12.3 Read fieldbus parameters ........................................................................................... 12-6
12.4 Store system parameters .......................................................................................... 12-10
13 Technical data ........................................................................................................................ 13-1
13.1 Basic functions ............................................................................................................ 13-1
13.2 Profibus DP interface .................................................................................................. 13-1
14 Troubleshooting..................................................................................................................... 14-1
14.1 List of errors................................................................................................................. 14-1
14.2 Hardware error, exception error .................................................................................. 14-2

8
15 Terms, abbreviations............................................................................................................. 15-1
16 Index........................................................................................................................................ 16-1

On this manual
What do the symbols and formats stand for?
1-1
1 On this manual
In this chapter you will find an overview of the following points:
•What do the symbols and formats stand for?
•What devices are described in this manual?
•How is this manual structured?
1.1 What do the symbols and formats stand for?
The following symbols or pictograms depict different kinds of remarks in this manual:
DANGER
Death or serious irreversible injuries are to be expected.
WARNING
Death or serious irreversible injuries may result.
CAUTION
Slight reversible injuries may result.
NOTICE
Property damage is to be expected or possible.
NOTE
The "i" in the square gives important information to help you handle the product or this manual
correctly.
►… Request for action
> … Reaction of device or software
→ ... stands for "see"
abc Cross-reference (Link)
[…] [Designation] of key, signalling lamp, button, menu item ....
For several menu items to be selected consecutively we write:
[1st step] > [2nd step] > [3rd step]
ABC DESIGNATION of parameters (inputs, outputs, flags, function blocks)
Abc Designation of files and directories are written in monospace font
●LED lit
○LED off
✶LED flashes

On this manual
What devices are described in this manual?
1-2
1.2 What devices are described in this manual?
This manual describes the AS-i device family controllereof ifm electronic gmbh.
•with AS-i master profile M4
•with AS-i version 3.0 masters
•with a firmware from version RTS 2.2 onwards
•with the target from V.15 onwards.
In the "programming manual CoDeSys®2.3" more information about the use of the programming
system "CoDeSys for Automation Alliance" is given. This manual can be downloaded free of charge
from ifm's website at:
→www.ifm.com> Select country/language > [Service] > [Download] > [Bus system AS-interface]
Description of the Ethernet programming interface
→Separate supplement to this device manual.
1.3 How is this manual structured?
This manual is a combination of different instruction types. It is for beginners and also a reference for
advanced users.
How to use this manual:
•To find a certain subject straight away, please use the table of contents at the beginning of this
manual.
•Using the table of keywords at the end of the manual you can quickly find the term you are
looking for.
•At the beginning of a chapter we will give you a brief overview of its contents.
•You can find the title of the current chapter in bold in the header of each page. Below is the
current title of the second order.
•You can find the chapter-related number of the page in the footer of each page.
Abbreviations and technical terms
→Chapter Terms, abbreviations at the end of the manual.
We reserve the right to make alterations which can result in a change of contents of the manual. You
can find the current version on ifm's website at:
→www.ifm.com > Select country/language > [Service] > [Download] > [Bus system AS-interface]
Nobody is perfect. Send us your suggestions for improvements to this manual and you will receive a
little gift from us to thank you.
© All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used
without ifm electronic's consent.

On this manual
Overview: where is what?
1-3
1.4 Overview: where is what?
metal housing IP20 key to unlock the device from a rail
status LEDs of the fieldbus
interface
(option)
text/graphics display
4 pushbuttons
option: fieldbus interface
(here: Ethernet)
status LEDs
terminals for the voltage supply
24 V, AS-i interface(s) and
protective wire
Option:
Ethernet programming
interface
6-pole RJ11 socket of RS-232C
as programming interface
Figure: overview controllere

On this manual
Overview: where is what?
1-4

Safety instructions
General
2-1
2 Safety instructions
In this chapter you will find general safety instructions such as:
•General rules
•Required previous knowledge
•Safety instructions for mounting and installation
•When are you allowed to use this device and when not?
2.1 General
→separate basic instructions of the device manual
No characteristics are warranted with the information, notes and examples provided in this manual.
The drawings, representations and examples imply no responsibility for the system and no application-
specific particularities.
The manufacturer of the machine/equipment is responsible for ensuring the safety of the
machine/equipment.
WARNING
Property damage or bodily injury possible when the notes in this manual are not adhered to!
ifm electronic assumes no liability for this.
►The acting person must have read and understood the safety instructions and the corresponding
chapters of this manual before performing any work on or with this device.
►The acting person must be authorised to work on the machine/equipment.
2.2 What previous knowledge is required?
This manual is for persons with knowledge of control technology and PLC programming with IEC
61131-3 as well as the CoDeSys®software.
Knowledge of the fieldbus Profibus DPV1 is a prerequisite.
Profibus user organisation →http://www.profibus.com/
Connection and parameter settings of the Profibus host →its manuals.
The manual is intended for persons authorised to install, connect and set up the controllereaccording
to the EMC and low voltage directives. The controllers must be installed and put into operation by a
qualified electrician.
In case of malfunctions or uncertainties please contact the manufacturer.
2.3 Functions and features
→basic instructions of the device manual

Safety instructions
Functions and features
2-2

System requirements
Information concerning the device
3-1
3 System requirements
3.1 Information concerning the device
→separate basic instructions of the device manual
3.2 Information concerning the software
→separate basic instructions of the device manual
3.3 Required accessories
Basic functions →separate basic instructions of the device manual
For configuration and programming you also need:
•the software "CoDeSys for Automation Alliance ™" version 2.3 or higher (→CD)
•in case of direct connection of the controllereto a PC with Ethernet interface (LAN):
a cross-over CAT5 Ethernet patch cable with RJ45 plug on both sides:
2 m art. no. EC2080
5 m art. no. E30112
•In case of connection of the controllereto a PC with Ethernet interface (LAN) via a hub or switch:
a common CAT5 Ethernet patch cable with RJ45 plug on both sides
•In case of direct connection of the controllereto a PC with serial interface:
Programming cable art. no. E70320

System requirements
Required accessories
3-2

Getting started
Connection
4-1
4 Getting started
4.1 Connection
►Connect the functional earth
►Connect the yellow AS-i cable for every master
►Connect the 24 V supply
►Connect the Profibus cable to the fieldbus master
4.2 Set up the AS-i master
►Connect the addressed AS-i slaves to the yellow AS-i cable
►Apply voltage
►If correctly addressed slaves are connected:
controlleremenu [Config All] (→basic manual)
►If no slave is connected:
controlleremenu [Easy Startup](→basic manual)
4.3 Set up Profibus DPV1
►Controlleremenu "Fieldbus Setup": set the Profibus address
(→page 7-1, chapter ‘Set the parameters of the fieldbus interface in the controllere’)
►Copy the GSD file from the ifm CD (folder "gateway") to the suitable directory of the
corresponding fieldbus configuration program
►Define the I/O areas and the system behaviour in the fieldbus configuration program
►Save the configuration
►Transfer the configuration to the DPV1 master
►Start the DPV1 master

Getting started
Set up Profibus DPV1
4-2

Function
Data management
5-1
5 Function
Basic functions →separate basic instructions of the device manual
Ethernet programming interface →separate complementary device manual
5.1 Data management
The controllereconsists of different units:
This manual exclusively describes the following subject:
•The optional fieldbus interface Profibus DP operates independently and exchanges data with the
central system via a "Dual port RAM" interface .
For the AS-i controllers with Profibus interface the data management of Profibus DP is handled in the
operating system (firmware) of the device. A special driver in the PLC user program in the controllere
is not required. In the mode Run/Stop the digital and analogue output data is not transferred to the
outputs of the AS-i slaves. Therefore this data must be recopied in the PLC user program of the
controllere.
More information concerning the addresses and assignment to the Profibus modules →chapter 7,
Set-up.
text/graphics
display
AS-i master 1
AS-i master 2
(optional)
SRAM memor
y
flash memor
y
fieldbus interface
Profibus DPV1
Ethernet programming interface
(optional)
RS-232C
programming interface
CPU
PLC

Function
Status LED for the fieldbus
5-2
5.2 Status LED for the fieldbus
For Profibus DP there is only one red LED [Bus Failure].
LED Description
●lights When response monitoring (watchdog) active:
no Profibus connection
○off
When response monitoring (watchdog) active:
Profibus connection ok
OR: master switched off
OR: response monitoring (watchdog) deactivated
✶flashes 2 Hz device error →message text in text/graphics display
5.3 Which operating modes are there for the PLC in the controllere?
Operating mode Description Behaviour via DPV1 / fieldbus
Run PLC program start
> The PLC program stored in the
controllereis processed.
> LED [PLC RUN] lit
Stop PLC program stop
> The PLC program stored in the
controllereis stopped.
> LED [PLC RUN] flashes
Via DPV1, data can be written to AS-i
slaves in the controllereapplication
program:
Mapping of the PLC address ranges
%IB4.512…%IB4.639
%IW4.320…%IW4.639
Gateway Controllereas gateway
> LED [PLC RUN] goes out
Fieldbus has exclusive write access for
the AS-i outputs.
DPV1 has no access here!
The timeouts for the analogue and
digital AS-i outputs only work in the
operating mode gateway. There is no
timeout monitoring for the other data
areas written via DPV1.
NOTE
During changes to the PLC program or to the slaves the PLC program should be stopped to avoid
malfunctions.
NOTE
In devices with Profibus and Ethernet programming interface, DPV1 is not considered as fieldbus but
as interface for operation and configuration.